Assembly detection equipment for metal parts

By designing a metal parts assembly detection equipment that includes installation rings, image detectors and rotation mechanisms, the problem that the prior art cannot conveniently detect all sides of metal parts is solved, efficient and accurate assembly inspection is achieved, and work efficiency and assembly quality are improved.

CN222618798UActive Publication Date: 2025-03-14SHENZHEN MILES INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421432999.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-14
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

In the prior art, when performing image assembly inspection of metal parts, it is impossible to conveniently detect all surfaces, resulting in the inability to guarantee the assembly quality and low working efficiency.

Method used

An assembly and detection equipment for metal parts is designed, using installation rings, image detectors, annular sliding grooves, sliding blocks, linkage wheels, cylinders, push frames, motors and belts. Through the synchronous push and rotation mechanism, the parts rotate at multiple angles, realizing image detection on all sides.

Benefits of technology

The equipment can easily detect all surfaces of metal parts, reducing the risk of misinstallation and missing installation, and improving assembly quality and working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses metal part assembly detection equipment, which comprises a mounting ring and a sliding rail, one side of the mounting ring is fixedly connected with an image detector, an annular sliding groove is arranged in the mounting ring, two symmetrical sliding blocks are connected in the annular sliding groove in a sliding manner, and the sliding blocks are arranged in the sliding groove. Two symmetrical pulleys are movably connected to the two sides of the two sliding blocks correspondingly, first mounting grooves are formed in one sides of the two sliding blocks correspondingly, the same linkage wheel is fixedly connected into the two first mounting grooves, an air cylinder is fixedly connected to one sides of the two sliding blocks, a pushing frame is fixedly connected to the output end of the air cylinder, a first circular groove is formed in one end of the pushing frame, and a second circular groove is formed in the other end of the pushing frame; a second motor is fixedly connected into the first circular groove. The assembling and detecting equipment for the metal parts has the advantages that when image assembling and detecting are carried out on the metal parts, all faces of the parts can be conveniently detected, the risks of misloading and neglected loading of the metal parts are reduced, the assembling quality of the metal parts is guaranteed, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly detection, in particular to an assembly detection device for metal parts. Background Art

[0002] Metal parts refer to metal blocks, metal bars, metal tubes, etc. of various specifications and shapes made of metal materials. Assembly testing of metal parts is a necessary step to ensure safety, reliability and durability. These tests can be carried out in a variety of ways. Assembly testing is widely used, including quality control, safety inspection, product design and improvement, and after-sales service. Through assembly testing, manufacturers can ensure that every automotive part they produce meets quality requirements, and can improve production efficiency and reduce costs. In modern industry, assembly testing is an indispensable and important part.

[0003] At present, most factories use visual inspection and image inspection when performing assembly inspection on metal parts. However, it is not possible to conveniently inspect all surfaces of metal parts, which greatly increases the risk of misassembly and missing of metal parts. The assembly quality of metal parts cannot be guaranteed, and additional inspection steps are required, which increases costs and manpower consumption. Summary of the invention

[0004] The utility model discloses an assembly detection device for metal parts, aiming to solve the technical problems that during the image assembly detection of metal parts, all surfaces cannot be conveniently detected, the assembly quality of the metal parts cannot be guaranteed, and the working efficiency is low.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A metal parts assembly detection device comprises a mounting ring and a slide rail, wherein one side of the mounting ring is fixedly connected to an image detector, and an annular sliding groove is provided inside the mounting ring, two symmetrical sliding blocks are slidably connected in the annular sliding groove, and two symmetrical pulleys are movably connected on both sides of the two sliding blocks, one side of the two sliding blocks is provided with a mounting groove 1, and the same linkage wheel is fixedly connected in the two mounting grooves 1, one side of the two sliding blocks is fixedly connected to a cylinder, and the output end of the cylinder is fixedly connected to a pushing frame, one end of the pushing frame is provided with a circular groove 1, and a motor 2 is fixedly connected in the circular groove 1, and the output end of the motor 2 is fixedly connected to an electromagnet, one side of the two slide rails is fixedly connected to the same fixing frame, and a motor 1 is fixedly connected to the fixing frame, and the output end of the motor 1 is fixedly connected to a pulley, and the outside of the pulley and the linkage wheel is slidably connected with the same belt.

[0007] By providing an installation ring, an image detector, an annular sliding groove, a sliding block, a linkage wheel, a cylinder, a pushing frame, a second motor, an electromagnet, a fixing frame, a first motor, a pulley and a belt, when in use, the cylinders on both sides are pushed synchronously, and the electromagnet is started at the same time. After the parts are fixed, the second motor is started to force the metal parts to rotate, and the first motor is used to transmit the driving force to the linkage wheel through the pulley and the belt, so that the linkage wheel drives the sliding block to rotate in the annular sliding groove, and the image detector performs image detection on all directions of the rotating parts, so that the device can conveniently detect all surfaces of the metal parts, reduce the risk of missing and wrong installation of parts, improve work efficiency, and ensure assembly quality.

[0008] In a preferred embodiment, two opposite clips are fixedly connected on both sides of the mounting ring, and two symmetrical circular holes 1 are provided on multiple clips, the circular holes 1 on the same side are internally connected with a same connecting piece by bolts, two symmetrical supporting legs are fixedly connected to one side of the two connecting pieces, the multiple supporting legs are externally slidably connected to a base, and multiple equidistant circular holes 2 are provided on the supporting legs and the base, wherein two corresponding circular holes 2 are internally connected with limiting bolts by threads.

[0009] By providing a clip, a connector, a support leg and a base, the device can adjust the overall height by using the support leg and the base during use. The clip and the connector ensure the stability of the device during use, thereby improving the overall convenience and stability.

[0010] In a preferred solution, the lower ends of the two slide rails are fixedly connected to the same mounting plate, and the mounting plate is provided with a plurality of equidistant circular holes three, and hydraulic cylinders are fixedly connected in the plurality of circular holes three, the two slide rails are slidably connected to the same support plate, and one side of the two slide rails is fixedly connected to a plurality of equidistant support columns.

[0011] By setting up a mounting plate, a hydraulic cylinder, a slide rail, a pallet and a support column, when in use, the metal parts are transferred from the previous process to the top of the hydraulic cylinder using the pallet and the slide rail. The hydraulic cylinder is started to push the pallet and the parts to the specified height, thereby improving the working efficiency and convenience of the device. The support column provides stability for the overall operation of the slide rail.

[0012] In a preferred solution, a mounting seat is provided on one side of the mounting ring, and a mounting groove 2 is provided on the mounting seat, a rotating frame is rotatably connected to the mounting groove 2 through a bearing, a sliding groove 2 is provided on the rotating frame, a sliding frame is slidably connected to the sliding groove 2, a circular groove 2 is provided inside the sliding frame, and a motor 3 is fixedly connected to the circular groove 2, a screw rod is fixedly connected to the output end of the motor 3, and the other end of the screw rod is movably connected to the inner wall of the sliding frame, a sliding part is slidably connected to the outside of the screw rod, a mounting groove 3 is provided on the sliding part, and a laser sensor is fixedly connected to the mounting groove 3.

[0013] By providing a mounting base, a rotating frame, a sliding frame, a third motor, a screw, a sliding part and a laser sensor, the rotating frame and the sliding frame are utilized to ensure that the device can be moved to a desired position when in use, and the third motor is started to drive the screw to rotate, so that the sliding part drives the laser sensor to move up and down. When the laser sensor approaches the surface of a metal part, the laser sensor is started, and whether the rivet or bolt is stable is judged by detecting the distance between the surface of the part and the rivet or bolt, thereby improving the safety and reliability of metal part assembly detection, and improving work efficiency and convenience.

[0014] From the above, it can be seen that the metal parts assembly inspection equipment provided by the utility model has the technical effect of conveniently inspecting all surfaces of metal parts when performing image assembly inspection on metal parts, reducing the risk of misassembly and missing assembly of metal parts, confirming the assembly quality of metal parts, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a metal parts assembly detection device.

[0016] Figure 2 The present invention is a schematic diagram of the positioning structure of a metal parts assembly detection device proposed by the present invention.

[0017] Figure 3 The present invention is a schematic diagram of a support structure of a metal parts assembly and detection device proposed by the present invention.

[0018] Figure 4 The utility model discloses a schematic diagram of a slide rail structure of a metal parts assembly detection device.

[0019] Figure 5 The utility model is a schematic diagram of the distance measurement structure of a metal parts assembly detection device.

[0020] In the attached drawings: 1. mounting base; 2. rotating frame; 3. mounting ring; 4. motor 1; 5. fixing frame; 6. linkage wheel; 7. sliding block; 8. cylinder; 9. pushing frame; 10. motor 2; 11. electromagnet; 12. annular sliding groove; 13. belt; 14. image detector; 15. clip; 16. connector; 17. base; 18. motor 3; 19. sliding part; 20. laser sensor; 21. screw; 22. support column; 23. slide rail; 24. support plate; 25. hydraulic cylinder; 26. mounting plate; 27. support leg; 28. pulley; 29. ​​sliding frame. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] The utility model discloses an assembly detection device for metal parts, which is mainly used in scenarios where it is not convenient to detect all surfaces of the parts during image assembly detection of the metal parts, thereby increasing the risk of misassembly and missing assembly of the metal parts.

[0023] Reference Figure 1-Figure 5 , an assembly detection device for metal parts, including a mounting ring 3 and a slide rail 23, one side of the mounting ring 3 is fixedly connected with an image detector 14, and an annular sliding groove 12 is provided inside the mounting ring 3, two symmetrical sliding blocks 7 are slidably connected in the annular sliding groove 12, two sides of the two sliding blocks 7 are movably connected with two symmetrical pulleys, one side of the two sliding blocks 7 is provided with a mounting groove 1, the two mounting grooves 1 are fixedly connected with the same linkage wheel 6, one side of the two sliding blocks 7 is fixedly connected with a cylinder 8, and the output end of the cylinder 8 is fixedly connected with a push frame 9, and the push frame 9 A circular groove 1 is provided at one end, a motor 2 10 is fixedly connected in the circular groove 1, an electromagnet 11 is fixedly connected to the output end of the motor 2 10, a fixing frame 5 is fixedly connected to one side of the two slide rails 23, a motor 1 4 is fixedly connected to the fixing frame 5, a pulley 28 is fixedly connected to the output end of the motor 14, and a belt 13 is slidingly connected to the outside of the pulley 28 and the linkage wheel 6. During use, the above device can be used to rotate the metal parts at multiple angles, so that the image detector 14 can detect all surfaces of the parts to ensure that they are not missed or installed incorrectly.

[0024] Reference Figure 1 and Figure 3 In a preferred embodiment, two opposite clips 15 are fixedly connected to both sides of the mounting ring 3, and two symmetrical circular holes 1 are provided on the plurality of clips 15, the circular holes 1 on the same side are internally connected with the same connecting member 16 by bolts, two symmetrical supporting legs 27 are fixedly connected to one side of the two connecting members 16, the plurality of supporting legs 27 are externally slidably connected with a base 17, a plurality of equidistant circular holes 2 are provided on the supporting legs 27 and the base 17, wherein two corresponding circular holes 2 are threadedly connected with limiting bolts, and during use, the device can adjust the overall height through the supporting legs 27 and the base 17 to improve stability and convenience.

[0025] Reference Figure 1 and Figure 4In a preferred embodiment, the lower ends of the two slide rails 23 are fixedly connected to the same mounting plate 26, and the mounting plate 26 is provided with a plurality of equidistant circular holes three, and the plurality of circular holes three are fixedly connected to a hydraulic cylinder 25, and the two slide rails 23 are slidably connected to the same support plate 24, and one side of the two slide rails 23 is fixedly connected to a plurality of equidistant support columns 22. During use, the hydraulic cylinder 25 can push the metal parts on the support plate 24 to the desired position, so that the overall operation of the device is smooth and the work efficiency is improved.

[0026] Reference Figure 1 and Figure 5 In a preferred embodiment, a mounting seat 1 is provided on one side of the mounting ring 3, and a mounting groove 2 is provided on the mounting seat 1, a rotating frame 2 is rotatably connected to the mounting groove 2 through a bearing, a sliding groove 2 is provided on the rotating frame 2, a sliding frame 29 is slidably connected to the sliding groove 2, a circular groove 2 is provided inside the sliding frame 29, and a motor 3 18 is fixedly connected to the circular groove 2, a screw rod 21 is fixedly connected to the output end of the motor 3 18, the other end of the screw rod 21 is movably connected to the inner wall of the sliding frame 29, a sliding member 19 is slidably connected to the outside of the screw rod 21, a mounting groove 3 is provided on the sliding member 19, a laser sensor 20 is fixedly connected to the mounting groove 3, during use, the distance between the part surface and the rivet or bolt is detected by the laser sensor 20 to judge whether the rivet or bolt is stable, thereby ensuring the assembly quality of metal parts and improving work efficiency and convenience.

[0027] Working principle: When in use, adjust the overall height of the device through the support legs 27 and the base 17, tighten the bolts of the fixing clip 15 and the connecting piece 16 to ensure the stability of the device during operation. The metal parts are transferred from the previous process to the top of the hydraulic cylinder 25 using the tray and the slide rail 23. The hydraulic cylinder 25 is started to push the support plate 24 and the parts to the specified height. The cylinders 8 on both sides are pushed synchronously and the electromagnet 11 is started at the same time. After the parts are fixed, the motor 2 10 is started to force the electromagnet 11 and the metal parts to rotate. The motor 1 4 is started to drive the linkage wheel 6 through the pulley 28 and the belt 13, so that the linkage wheel 6 and the sliding block 7 Sliding in the annular sliding groove 12, the metal part is allowed to rotate in different directions. The image detector 14 performs image detection on all directions of the rotating part, so that the device can conveniently detect all surfaces of the metal part. After the image detection is completed, the metal part is stabilized, the rotating frame 2 rotates, the sliding frame 29 moves to the top of the metal part, and the motor 18 is started to drive the screw 21 to rotate, so that the sliding part 19 drives the laser sensor 20 to move. When the laser sensor 20 approaches the surface of the metal part, the laser sensor 20 is started to determine whether the rivet or bolt is stable by detecting the distance between the part surface and the rivet or bolt.

[0028] The above is only a preferred specific implementation of the utility model, but the protection scope of the utility model is not limited to this. The replacement can be a replacement of part of the structure, device, method step, or a complete technical solution. Equivalent replacement or change based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. An assembly inspection device for metal parts, comprising a mounting ring (3) and a slide rail (23), characterized in that: An image detector (14) is fixedly connected to one side of the mounting ring (3), and an annular sliding groove (12) is provided inside the mounting ring (3). Two symmetrical sliding blocks (7) are slidably connected inside the annular sliding groove (12). Two symmetrical pulleys are movably connected to both sides of the two sliding blocks (7). One side of the two sliding blocks (7) is provided with a mounting groove 1, and the same linkage wheel (6) is fixedly connected inside the two mounting grooves 1. One side of the two sliding blocks (7) is fixedly connected to a cylinder (8), and the output end of the cylinder (8) is fixedly connected to a push frame (9). One end of the push frame (9) is provided with a circular groove 1, and a motor 2 (10) is fixedly connected inside the circular groove 1. The output end of the motor 2 (10) is fixedly connected to an electromagnet (11).

2. The metal parts assembly detection equipment according to claim 1, characterized in that: One side of the two slide rails (23) is fixedly connected to a same fixed frame (5), and a motor 1 (4) is fixedly connected to the fixed frame (5), an output end of the motor 1 (4) is fixedly connected to a pulley (28), and the outside of the pulley (28) and the linkage wheel (6) are slidably connected to a same belt (13).

3. The metal parts assembly detection equipment according to claim 1, characterized in that: Two opposite clips (15) are fixedly connected on both sides of the mounting ring (3), and two symmetrical circular holes (1) are provided on the plurality of clips (15), and the interior of the circular holes (1) located on the same side is connected to the same connecting piece (16) via bolts, and one side of the two connecting pieces (16) is fixedly connected to two symmetrical supporting legs (27), and the exterior of the plurality of supporting legs (27) is slidably connected to a base (17), and the supporting legs (27) and the base (17) are provided with a plurality of circular holes (2) at equal distances, wherein two corresponding circular holes (2) are connected to limiting bolts via threads.

4. The metal parts assembly detection equipment according to claim 1, characterized in that: The lower ends of the two slide rails (23) are fixedly connected to a same mounting plate (26), and the mounting plate (26) is provided with a plurality of equidistant circular holes three, and the plurality of circular holes three are all fixedly connected to a hydraulic cylinder (25).

5. The metal parts assembly detection equipment according to claim 4, characterized in that: The two slide rails (23) are slidably connected to a same support plate (24), and one side of the two slide rails (23) is fixedly connected to a plurality of equidistant support columns (22).

6. The metal parts assembly detection equipment according to claim 1, characterized in that: A mounting seat (1) is provided on one side of the mounting ring (3), and a second mounting groove is provided on the mounting seat (1), a rotating frame (2) is rotatably connected to the second mounting groove via a bearing, and a second sliding groove is provided on the rotating frame (2), and a sliding frame (29) is slidably connected to the second sliding groove.

7. The metal parts assembly detection equipment according to claim 6, characterized in that: The sliding frame (29) is provided with a second circular groove inside, and a third motor (18) is fixedly connected inside the second circular groove; a lead screw (21) is fixedly connected to the output end of the third motor (18); the other end of the lead screw (21) is movably connected to the inner wall of the sliding frame (29); a sliding member (19) is slidably connected to the outside of the lead screw (21); a mounting groove (3) is provided on the sliding member (19); a laser sensor (20) is fixedly connected inside the mounting groove (3).