Reliably connected motor terminal

By adopting a combination structure of hard connection and soft connection in the motor terminals of new energy vehicles, and using dovetail-shaped tenon and tongue and groove matching and laser welding technology, the problems of complex manufacturing, high cost and insufficient connection reliability in the existing technology are solved, and the motor terminal connection is achieved with high strength and good reliability, and the production cost is reduced.

CN222620155UActive Publication Date: 2025-03-14BLOVELIGHT GUANGDONG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420338689.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2025-03-14
Estimated Expiration
2034-02-22

AI Technical Summary

Technical Problem

The manufacturing process of existing new energy vehicle motor terminals is complex, costly, and insufficient connection reliability, making it difficult to meet the needs of mass production.

Method used

A combined structure of hard connection and soft connection is adopted, wherein the end of the hard connection is equipped with a dovetail-shaped tongue and groove, and the end of the soft connection is formed with a dovetail-shaped tenon, and the tenon and groove are interlocked and fixed by laser welding to achieve a tight connection.

Benefits of technology

The connection strength between the hard connection and the soft connection is enhanced, reliable motor terminal connection is achieved, manufacturing costs are reduced, and process flow is simplified, suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reliably connected motor terminal, which comprises a hard connecting part and a soft connecting part, the end part of the hard connecting part is provided with a mortise, the end part of the soft connecting part is provided with a tenon, the tenon is arranged in the mortise, the tenon and the mortise are mutually clamped, and the tenon and the mortise are welded and fixed. Compared with a large-area welding mode in the prior art, the connecting structure is easy to manufacture, cost is saved, reliable connection can be achieved, and application requirements are well met.
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Description

Technical Field

[0001] The utility model relates to a connecting terminal of a new energy vehicle motor, in particular to a motor terminal with reliable connection. Background Art

[0002] In the prior art, the motor and the electronic control of new energy vehicles are connected by terminals. In order to avoid the hard connection terminals from being bent and affecting the connection reliability, some terminals are generally made into a soft connection terminal structure composed of multiple layers of soft copper foil. In practical applications, such as Figure 1 As shown, the flexible connection terminal and the hard connection terminal are connected by butt-jointing and welding. This structure has the main defect of high manufacturing cost. The existing flexible terminal connection adopts polymer diffusion welding and then integral stamping. The welding area is large and the welding cycle is long, which seriously wastes materials. In addition, the manufacturing process takes a long time and mass production is difficult. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a motor terminal which is easy to manufacture and can realize reliable connection in view of the deficiencies of the prior art.

[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions.

[0005] A motor terminal with reliable connection includes a hard connection part and a soft connection part, wherein the end of the hard connection part is provided with a mortise, and the end of the soft connection part is formed with a tenon, the tenon is arranged in the mortise and the two are mutually engaged, and the tenon is welded and fixed to the mortise.

[0006] Preferably, the mortise and tenon is a dovetail mortise and tenon, and the tenon is a dovetail mortise.

[0007] Preferably, the tenon and the tenon groove are fixed by laser welding.

[0008] Preferably, the soft connection part is formed by stacking multiple layers of sheets.

[0009] Preferably, the end of the hard connection portion is bent to form a bent portion, and the tongue and groove is provided on the bent portion.

[0010] In the reliably connected motor terminal disclosed by the utility model, the hard connection part and the soft connection part are first prepared and formed respectively, and a mortise and tenon are provided at the end of the hard connection part, and correspondingly, a tenon is provided at the end of the soft connection part, and the tenon ... BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a structural diagram of an existing motor terminal;

[0012] Figure 2 It is a three-dimensional diagram of the motor terminal of the utility model;

[0013] Figure 3 This is an exploded view of the motor terminal of the utility model;

[0014] Figure 4 This is a structural diagram of the utility model when multiple motor terminals are arranged side by side. DETAILED DESCRIPTION

[0015] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments.

[0016] The utility model discloses a motor terminal with reliable connection, combined with Figures 2 to 4 As shown, it includes a hard connection part 1 and the soft connection part 2, the end of the hard connection part 1 is provided with a mortise 10, the end of the soft connection part 2 is formed with a tenon 20, the tenon 20 is arranged in the mortise 10 and the two are engaged with each other, and the tenon 20 and the mortise 10 are welded and fixed.

[0017] In the above structure, the hard connection part 1 and the soft connection part 2 are first prepared and formed separately, and a mortise 10 is set at the end of the hard connection part 1, and correspondingly, a tenon 20 is set at the end of the soft connection part 2, and the tenon 20 and the tenon 10 are inserted into each other and then welded and fixed. Based on the mutual matching of the tenon 20 and the tenon 10, the utility model can enhance the connection strength between the hard connection part 1 and the soft connection part 2, and then tightly connect them by welding. Compared with the large-area welding method in the prior art, the utility model is not only easy to manufacture and save costs, but also can achieve reliable connection, and better meet the application requirements.

[0018] As a preferred embodiment, the mortise 10 is a dovetail mortise, and the tenon 20 is a dovetail tenon. However, this is only a preferred matching method of the present invention. In practical applications, other shapes of structures can also be used, and these replacement solutions all belong to the protection scope of the present invention.

[0019] Furthermore, the tenon 20 is fixed to the tenon groove 10 by laser welding. In practical applications, the soft connection part 2 is formed by polymer diffusion welding, and the soft and hard terminal connection parts are connected by laser welding technology. The laser welding technology is mature and can better meet the functional requirements of the product.

[0020] Specifically, the flexible connection portion 2 is formed by stacking multiple layers of sheets.

[0021] In order to facilitate the arrangement of the terminals, in the present embodiment, the end of the hard connection portion 1 is bent to form a bent portion 11 , and the tongue and groove 10 is disposed on the bent portion 11 .

[0022] The reliably connected motor terminal disclosed by the utility model is applied to new energy vehicles as a power connection terminal for a motor and an electronic control. The terminal is made of T2 copper. The utility model makes the soft connection part into a soft terminal structure composed of multiple layers of soft copper foil, and then dovetails the soft and hard connection terminals, and finally connects them into a whole by laser welding. Not only is the connection relationship more reliable, but it is also conducive to mass production and saves manufacturing costs.

[0023] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the technical scope of the present invention should be included in the scope of protection of the present invention.

Claims

1. A motor terminal with reliable connection, characterized in that: The invention comprises a hard connection part (1) and a soft connection part (2), wherein the end of the hard connection part (1) is provided with a tenon groove (10), and the end of the soft connection part (2) is formed with a tenon (20), the tenon (20) is arranged in the tenon groove (10) and the two are mutually engaged, and the tenon (20) and the tenon groove (10) are welded and fixed.

2. The motor terminal with reliable connection according to claim 1, characterized in that: The mortise and tenon groove (10) is a dovetail mortise and tenon groove, and the tenon head (20) is a dovetail mortise head.

3. The motor terminal with reliable connection according to claim 1, characterized in that: The tenon (20) and the tenon groove (10) are fixed by laser welding.

4. The motor terminal with reliable connection according to claim 1, characterized in that: The soft connection part (2) is formed by stacking multiple layers of sheets.

5. The motor terminal with reliable connection according to claim 1, characterized in that: The end of the hard connection part (1) is bent to form a bent part (11), and the tongue and groove (10) is arranged on the bent part (11).