Stator and rotor assembling equipment
By designing a stator rotor assembly equipment including clamping modules and calibration modules, the problems of cumbersome and low efficiency of stator and rotor assembly in the prior art are solved, and the rapid and accurate stator and rotor assembly are achieved, and the overall efficiency is improved.
Patent Information
- Application Number
- CN202420659635.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-04-02
AI Technical Summary
When the existing stator rotor assembly machine combines the motor stator and rotor, the operation is cumbersome and inconvenient to install, resulting in slower vertical coaxial positioning speed of the stator and rotor, which reduces the assembly efficiency.
A stator rotor assembly equipment is designed, including clamping modules and calibration modules. Through the cooperation of the two-way electric push rods and hydraulic cylinders, the automatic mounting and installation of the stator and the rotor are realized, and the combined installation efficiency is improved.
Through the use of this equipment, the fast and accurate vertical coaxial positioning and assembly of the stator and rotor are achieved, which significantly improves the assembly efficiency.
Smart Images

Figure CN222620847U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stator-rotor assembly, in particular to a stator-rotor assembly device. Background Art
[0002] The motor stator and rotor are important components of motors such as generators and starters. When installing the motor stator, the stator assembly needs to be assembled into the rotor assembly, and the stator-rotor assembly machine is a device used to assemble the stator assembly and the rotor assembly.
[0003] Application No. CN202321791226.9 discloses a stator-rotor assembly mechanism. In view of the problem that the existing stator-rotor assembly machine generally needs to fix the stator and the rotor separately when assembling the motor stator and the rotor, the operation is cumbersome, and the installation is inconvenient, the following scheme is proposed, which includes a base, the top of the base is rotatably connected with four symmetrically arranged support rods, the tops of the four support rods are rotatably connected with the same top ring, the top of the top ring is fixedly installed with a first motor, the output shaft of the first motor is fixedly connected with the corresponding support rods, the four support rods are threaded with the same positioning ring, the top of the base is provided with a push mechanism, and the positioning ring is provided with a clamping mechanism. The utility model is simple to operate, easy to use, and can simultaneously position the motor stator and the motor rotor, so as to facilitate automatic fitting installation. However, in specific use, the vertical coaxial positioning speed of the stator and the rotor is slow, which reduces the assembly efficiency. Utility Model Content
[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.
[0005] To this end, the technical solution adopted in this utility model is:
[0006] A stator-rotor assembly device comprises a clamping module and a calibration module, wherein the clamping module comprises a frame, a T-shaped slide plate sliding through the top of the frame, a rectangular plate connected to the T-shaped slide plate, two pressure plates movably connected to the rectangular plate, a conveyor belt movably embedded in the inner side of the pressure plate, a bidirectional electric push rod connected between the two pressure plates, a cross plate installed inside the frame, a touch switch and two thin springs embedded in the top of the bidirectional electric push rod, and a plate body connected between the two thin springs, wherein the touch switch is electrically connected to the bidirectional electric push rod, and the calibration module comprises a threaded rod embedded in the top of the frame and connected to the T-shaped slide plate, a motor connected between the frame and the threaded rod, a hydraulic cylinder installed on the front side of the T-shaped slide plate, a connecting plate connected to the bottom of the rectangular plate, a cross bar plugged into the connecting plate, a V-shaped plate connected to one end of the cross bar, a spring connected between the connecting plate and the V-shaped plate, and a limit platform installed inside the frame.
[0007] By adopting the above technical solution, after the rotor is tightly pressed by the two pressure plates, the external PLC starts the motor, and then the threaded rod moves the T-shaped slide, and then the clamped rotor and connecting plate follow the movement. During this process, the staff puts the stator on the lower bend of the limit table. When the rectangular plate collides with the bend on the limit table, the V-shaped plate presses the stator so that the stator is close to the outer wall of the lower bend of the limit table, thereby realizing the vertical coaxiality of the stator and the rotor, and then the external PLC starts the hydraulic cylinder, and the hydraulic cylinder presses the rotor into the stator, thereby completing the assembly operation and improving the assembly efficiency.
[0008] In a preferred example, the utility model can be further configured as follows: the two pressing plates are vertically symmetrical about the hydraulic cylinder, and the pressing plates are arranged in an isosceles trapezoid.
[0009] In a preferred example, the utility model can be further configured as follows: the top of the plate body is flush with the top of the horizontal plate, and the bottom of the rectangular plate is in contact with the top of the horizontal plate.
[0010] In a preferred example, the utility model can be further configured as follows: the motor and the hydraulic cylinder are both electrically connected to an external PLC.
[0011] In a preferred example, the utility model can be further configured as follows: the V-shaped plate is located between the connecting plate and the limiting platform, and the spring is arranged between the connecting plate and the V-shaped plate.
[0012] In a preferred example, the utility model can be further configured as follows: the spring is movably sleeved on the outside of the cross bar.
[0013] In a preferred example, the utility model can be further configured as follows: an upper bend and a lower bend are provided on one side of the limit platform, the V-shaped plate is transversely aligned with the lower bend, and the bottom of the rectangular plate is transversely aligned with the upper bend.
[0014] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0015] 1. In the utility model, after the rotor is tightly pressed by two pressure plates, the external PLC starts the motor, and then the threaded rod moves the T-shaped slide, and then the clamped rotor and connecting plate follow the movement. During this process, the staff puts the stator on the lower bend of the limit platform. When the rectangular plate collides with the bend on the limit platform, the V-shaped plate presses the stator so that the stator is close to the outer wall of the lower bend of the limit platform, thereby realizing the vertical coaxiality of the stator and the rotor, and then the external PLC starts the hydraulic cylinder, and the hydraulic cylinder presses the rotor into the stator, thereby completing the assembly operation and improving the assembly efficiency.
[0016] 2. In the utility model, the rotor is placed on the plate body, and then the weight of the rotor causes the plate body to drop and squeeze the touch switch, and then the bidirectional electric push rod is started, and then the two pressure plates are driven to approach each other, and then the rotor is clamped across the conveyor belt. The clamping method is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the clamping module of the utility model;
[0019] Figure 3 This is a schematic diagram of the installation position of the touch switch, thin spring and bidirectional electric push rod of the utility model;
[0020] Figure 4 This is a schematic diagram of the calibration module of the utility model;
[0021] Figure 5 For this utility model Figure 4 A-section structure enlarged view.
[0022] Reference numerals:
[0023] 100, clamping module; 110, frame; 120, T-shaped slide plate; 130, rectangular plate; 140, pressing plate; 150, conveyor belt; 160, two-way electric push rod; 170, horizontal plate; 180, touch switch; 190, thin spring; 191, plate body;
[0024] 200, calibration module; 210, threaded rod; 220, motor; 230, hydraulic cylinder; 240, connecting plate; 250, cross bar; 260, V-shaped plate; 270, spring; 280, limit table. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.
[0026] It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention.
[0027] A stator-rotor assembly device provided by some embodiments of the utility model will be described below in conjunction with the accompanying drawings. Embodiment 1
[0028] Combination Figure 1-5As shown, a stator-rotor assembly device provided by the utility model comprises a clamping module 100 and a calibration module 200, wherein the clamping module 100 comprises a frame 110, a T-shaped slide plate 120 slidingly passing through the top of the frame 110, a rectangular plate 130 connected to the T-shaped slide plate 120, two pressing plates 140 movably connected to the rectangular plate 130, a conveyor belt 150 movably embedded inside the pressing plate 140, a bidirectional electric push rod 160 connected between the two pressing plates 140, a transverse plate 170 installed inside the frame 110, a light touch switch 180 and two thin springs 190 embedded at the top of the bidirectional electric push rod 160, and a plate body 191 connected between the two thin springs 190, wherein the light touch switch 180 is electrically connected to the bidirectional electric push rod 160;
[0029] The calibration module 200 includes a threaded rod 210 embedded in the top of the frame 110 and connected to the T-shaped slide 120, a motor 220 connected between the frame 110 and the threaded rod 210, a hydraulic cylinder 230 installed on the front side of the T-shaped slide 120, a connecting plate 240 connected to the bottom of the rectangular plate 130, a cross bar 250 plugged into the connecting plate 240, a V-shaped plate 260 connected to one end of the cross bar 250, a spring 270 connected between the connecting plate 240 and the V-shaped plate 260, and a limit platform 280 installed inside the frame 110.
[0030] Furthermore, the two pressing plates 140 are vertically symmetrical about the hydraulic cylinder 230 , and the pressing plates 140 are configured as isosceles trapezoids. With this shape design, the movable end of the hydraulic cylinder 230 can easily enter between the two pressing plates 140 .
[0031] Furthermore, the top of the plate body 191 is flush with the top of the transverse plate 170 , and the bottom of the rectangular plate 130 is in contact with the top of the transverse plate 170 . With this structural design, the rotor can be stably placed on the plate body 191 .
[0032] Furthermore, the V-shaped plate 260 is located between the connecting plate 240 and the limiting platform 280, and the spring 270 is provided between the connecting plate 240 and the V-shaped plate 260. This layout design ensures that the V-shaped plate 260 squeezed by the spring 270 can push and press the stator.
[0033] Furthermore, an upper bend and a lower bend are provided on one side of the limit platform 280, the V-shaped plate 260 is laterally aligned with the lower bend, and the bottom of the rectangular plate 130 is laterally aligned with the upper bend. This shape design provides conditions for the vertical coaxiality of the rotor and the stator. Embodiment 2
[0034] Combination Figure 1-5As shown, on the basis of the first embodiment, the motor 220 and the hydraulic cylinder 230 are both electrically connected to the external PLC. With this structural design, the device is more intelligent and convenient to use. Embodiment 3
[0035] Combination Figure 1 , 4 and Figure 5 As shown, in the above embodiment, the spring 270 is movably sleeved on the outside of the cross bar 250. This layout design can reduce the probability of deformation of the spring 270 and ensure the service life of the spring 270.
[0036] The working principle and use process of the utility model are as follows: when the device is put into actual use, the staff puts the rotor on the plate body 191, and then the weight of the rotor causes the plate body 191 to drop and squeeze the touch switch 180, and then the two-way electric push rod 160 is started, and then the two pressure plates 140 are driven to approach each other, and then the rotor is clamped across the conveyor belt 150, and then the external PLC starts the motor 220, and the motor 220 translates the T-shaped slide plate 120 through the threaded rod 210, and then the clamped rotor and connecting plate 240 follow the movement. During this process, the staff puts the stator at the lower bend of the limit platform 280, and when the rectangular plate 130 collides with the upper bend of the limit platform 280, the V-shaped plate 260 squeezes the stator so that the stator is close to the outer wall of the lower bend of the limit platform 280, thereby realizing the vertical coaxiality of the stator and the rotor, and then the external PLC starts the hydraulic cylinder 230, and the hydraulic cylinder 230 presses the rotor into the stator, thereby completing the assembly operation.
[0037] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A stator and rotor assembly device, characterized in that: include: The clamping module (100) comprises a frame (110), a T-shaped slide plate (120) slidingly passing through the top of the frame (110), a rectangular plate (130) connected to the T-shaped slide plate (120), two pressing plates (140) movably connected to the rectangular plate (130), a conveyor belt (150) movably embedded inside the pressing plates (140), a bidirectional electric push rod (160) connected between the two pressing plates (140), a horizontal plate (170) installed inside the frame (110), a touch switch (180) and two thin springs (190) embedded in the top of the bidirectional electric push rod (160), and a plate body (191) connected between the two thin springs (190), wherein the touch switch (180) is electrically connected to the bidirectional electric push rod (160); The calibration module (200) comprises a threaded rod (210) embedded in the top of the frame (110) and connected to the T-shaped slide plate (120), a motor (220) connected between the frame (110) and the threaded rod (210), a hydraulic cylinder (230) installed on the front side of the T-shaped slide plate (120), a connecting plate (240) connected to the bottom of the rectangular plate (130), a cross bar (250) plugged into the connecting plate (240), a V-shaped plate (260) connected to one end of the cross bar (250), a spring (270) connected between the connecting plate (240) and the V-shaped plate (260), and a limit table (280) installed inside the frame (110).
2. The stator-rotor assembly device according to claim 1, characterized in that: The two pressing plates (140) are vertically symmetrical with respect to the hydraulic cylinder (230), and the pressing plates (140) are arranged in an isosceles trapezoidal shape.
3. The stator-rotor assembly equipment according to claim 1, characterized in that: The top of the plate body (191) is flush with the top of the transverse plate (170), and the bottom of the rectangular plate (130) is in contact with the top of the transverse plate (170).
4. The stator-rotor assembly equipment according to claim 1, characterized in that: The motor (220) and the hydraulic cylinder (230) are both electrically connected to an external PLC.
5. The stator-rotor assembly equipment according to claim 1, characterized in that: The V-shaped plate (260) is located between the connecting plate (240) and the limiting platform (280), and the spring (270) is provided between the connecting plate (240) and the V-shaped plate (260).
6. The stator-rotor assembly equipment according to claim 1, characterized in that: The spring (270) is movably sleeved on the outside of the crossbar (250).
7. The stator-rotor assembly equipment according to claim 1, characterized in that: An upper bend and a lower bend are provided on one side of the limiting platform (280), the V-shaped plate (260) is transversely aligned with the lower bend, and the bottom of the rectangular plate (130) is transversely aligned with the upper bend.
Citation Information
Patent Citations
Stator and rotor assembling mechanism
CN220254315U