Assembly workbench of permanent magnet synchronous motor

By designing a permanent magnet synchronous motor assembly workbench equipped with a conveyor belt and an electric sliding table, the existing assembly process is solved, the automatic transmission and fixation of motor components is realized, and the assembly efficiency is improved.

CN222620870UActive Publication Date: 2025-03-14JIANGSU DINGRUI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421161792.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-14
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

When assembling motor parts, the assembly table of existing permanent magnet synchronous motors requires staff to manually move the rotor and stator into the fixture, resulting in time-consuming and labor-intensive assembly and inefficient efficiency.

Method used

An assembly workbench for permanent magnet synchronous motor is designed, using mechanical devices such as conveyor belts and electric sliding tables, which can automatically transmit and fix the stator and rotor of the motor, simplifying the assembly process.

Benefits of technology

Through automatic transmission and fixing functions, the assembly efficiency of permanent magnet synchronous motor is significantly improved, reducing the time and effort of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of assembly workbenches, and discloses an assembly workbench of a permanent magnet synchronous motor, which comprises a workbench, the top of the workbench is fixedly connected with two support plates which are symmetrically distributed, the opposite inner sides of the two support plates are rotatably connected with gears, and the gears are fixedly connected with the workbench. The outer sides of the gears are in transmission connection with a conveying belt, the opposite inner sides of the two supporting plates are rotationally connected with half gears meshed with the gear on the left side, the ends, away from the gears, of the supporting plates are fixedly connected with motors, output shafts of the motors are fixedly connected with the half gears, and the top of the workbench is fixedly connected with a machining table. A first electric sliding table is fixedly connected to the inner side wall of the workbench, and a conveyor is installed at the top of the workbench. The assembling workbench of the permanent magnet synchronous motor has the advantages that the stator and the rotor which need to be assembled are conveyed and fixed, and the assembling efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of assembly workbenches, in particular to an assembly workbench for a permanent magnet synchronous motor. Background Art

[0002] Permanent magnet synchronous motors use permanent magnets to provide excitation, which makes the motor structure simpler, reduces processing and assembly costs, and eliminates slip rings and brushes that are prone to problems, thereby improving the reliability of motor operation. Because no excitation current is required and there is no excitation loss, the efficiency and power density of the motor are improved.

[0003] When assembling a permanent magnet synchronous motor on an existing assembly workbench, workers are required to manually move the rotor and stator of the motor to the inside of a fixing device for fixing before assembling. This makes the assembly of the permanent magnet synchronous motor time-consuming and labor-intensive and affects the assembly efficiency. Therefore, an assembly workbench for a permanent magnet synchronous motor is proposed to solve the above-mentioned problems. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides an assembly workbench for a permanent magnet synchronous motor, which has the advantages of conveying and fixing the stators and rotors to be assembled, thereby improving the assembly efficiency. It solves the problem that the staff need to place the motor components inside the fixing device for fixing, which makes the assembly of the motor time-consuming and labor-intensive and affects the assembly efficiency.

[0006] (II) Technical solution

[0007] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: an assembly workbench for a permanent magnet synchronous motor comprises a workbench, wherein two support plates in a symmetrical distribution are fixedly connected to the top of the workbench, gears are rotatably connected to the relative inner sides of the two support plates, a conveyor belt is transmission-connected to the outer sides of the gears, a half gear meshing with the gears on the left side is rotatably connected to the relative inner sides of the two support plates, a motor is fixedly connected to one end of the support plate away from the gear, an output shaft of the motor is fixedly connected to the half gear, a processing table is fixedly connected to the top of the workbench, a first electric slide is fixedly connected to the inner side wall of the workbench, a conveyor is installed on the top of the workbench, a second electric slide is fixedly connected to the inner top wall of the workbench, a cylinder is fixedly connected to the bottom of the slider of the second electric slide, a mounting plate is fixedly connected to the output end of the cylinder and the outer side of the slider of the first electric slide, a clamping assembly is installed inside the mounting plate.

[0008] The beneficial effects of the utility model are:

[0009] The permanent magnet synchronous motor assembly workbench has the advantages of conveying and fixing the stator and rotor to be assembled, thereby improving the assembly efficiency.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, the two motors rotate in opposite directions, and the processing table is located between the two conveyor belts.

[0012] The beneficial effect of adopting the above further solution is that the conveying directions of the two conveyor belts are opposite, and after the motor is assembled, it is transported out of the workbench, thereby improving the assembly efficiency of the permanent magnet synchronous motor.

[0013] Furthermore, the clamping assembly comprises a clamping plate slidably connected to the inside of the mounting plate, and the outer side of the mounting plate is fixedly connected to a hydraulic rod whose output shaft is fixedly connected to one of the clamping plates.

[0014] The beneficial effect of adopting the above further solution is that the hydraulic rod facilitates controlling the distance between the two clamping plates, and facilitates pushing, fixing and assembling the components of the motor together.

[0015] Furthermore, the outer side of the mounting plate is rotatably connected to a rotating rod located between two clamping plates, the inner side of the clamping plate is rotatably connected to a connecting rod rotatably connected to the rotating rod, and the outer side of the connecting rod is fixedly connected to two symmetrically distributed connecting members.

[0016] Furthermore, a rotating column is rotatably connected inside the connecting member, a rotating column close to the rotating rod end is rotatably connected to the outer side of the rotating rod, and a rotating column close to the clamping plate end is rotatably connected to the outer side of the clamping plate.

[0017] Furthermore, a slide groove is provided inside the mounting plate, and a sliding block matching the slide groove is provided on the outer side of the clamping plate.

[0018] The beneficial effect of adopting the above further solution is that the two clamping plates slide inside the mounting plate without being separated from the inside of the mounting plate, so that the clamping plates remain inside the mounting plate and slide along a predetermined track. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view of the structure of the utility model;

[0020] Figure 2 It is a top view cross-sectional view of the structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the half gear structure of the utility model;

[0022] Figure 4This is a schematic diagram of the structure of the clamping assembly of the utility model.

[0023] In the figure: 1. workbench; 2. support plate; 3. gear; 4. half gear; 5. conveyor belt; 6. motor; 7. processing table; 8. first electric slide; 9. clamping assembly; 10. conveyor; 11. second electric slide; 12. cylinder; 13. mounting plate; 14. clamping plate; 15. hydraulic rod; 16. rotating rod; 17. connecting rod; 18. connecting piece; 19. rotating column; 20. slide groove; 21. slider. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the embodiment, Figure 1-4 A permanent magnet synchronous motor assembly workbench is provided. The utility model includes a workbench 1, two support plates 2 are fixedly connected to the top of the workbench 1 and are symmetrically distributed. The relative inner sides of the two support plates 2 are rotatably connected to gears 3, and the outer sides of the gears 3 are transmission-connected to a conveyor belt 5, and the relative inner sides of the two support plates 2 are rotatably connected to a half gear 4 meshing with the left gear 3. The support plate 2 is fixedly connected to an end away from the gear 3, and the output shaft of the motor 6 is fixedly connected to the half gear 4. A processing table 7 is fixedly connected to the top of the workbench 1, a first electric slide 8 is fixedly connected to the inner side wall of the workbench 1, a conveyor 10 is installed on the top of the workbench 1, a second electric slide 11 is fixedly connected to the inner top wall of the workbench 1, and a cylinder 12 is fixedly connected to the bottom of the slider of the second electric slide 11, and a mounting plate 13 is fixedly connected to the output end of the cylinder 12 and the outer side of the slider of the first electric slide 8, and a clamping assembly 9 is installed inside the mounting plate 13.

[0026] Specifically, refer to Figure 2 The two motors 6 rotate in opposite directions, and the processing table 7 is located between the two conveyor belts 5.

[0027] In this embodiment, the assembled motor housing is placed on the top of the rear conveyor belt 5 for transportation. The conveyor belt 5 drives the motor housing to the left side of the conveyor belt 5. After being processed on the processing table 7, it is pushed to the top of the front conveyor belt 5 and transported out of the workbench 1 by the conveyor belt 5.

[0028] Specifically, refer to Figure 4The clamping assembly 9 includes a clamping plate 14 slidably connected to the inside of the mounting plate 13 , and a hydraulic rod 15 whose output shaft is fixedly connected to one of the clamping plates 14 is fixedly connected to the outside of the mounting plate 13 .

[0029] In this embodiment, the hydraulic rod 15 on the right side of the first electric slide 8 is started, and the hydraulic rod 15 drives the clamping plate 14 to approach the end of the hydraulic rod 15, so that the motor housing located at the top of the rear conveyor belt 5 is fixed, and the first electric slide 8 drives the mounting plate 13 to slide forward, and the mounting plate 13 drives the clamping plate 14 to slide forward, and the clamping plate 14 drives the motor housing to slide forward to the top of the processing table 7, and the hydraulic rod 15 on the lower side of the cylinder 12 is started, and the hydraulic rod 15 drives the clamping plate 14 to approach the end of the hydraulic rod 15, and the stator transported to the bottom of the hydraulic rod 15 from the top of the conveyor 10 is fixed, and the second electric slide 11 is started, so that the slider of the second electric slide 11 drives the hydraulic rod 15 to slide forward, the hydraulic rod 15 drives the mounting plate 13 to slide forward, the mounting plate 13 drives the clamping plate 14 to slide forward, and the clamping plate 14 drives the stator to slide toward the top of the motor housing.

[0030] Specifically, refer to Figure 4 The outer side of the mounting plate 13 is rotatably connected to a rotating rod 16 located between the two clamping plates 14, the inner side of the clamping plate 14 is rotatably connected to a connecting rod 17 rotatably connected to the rotating rod 16, and the outer side of the connecting rod 17 is fixedly connected to two symmetrically distributed connecting members 18.

[0031] In this embodiment, the hydraulic rod 15 contracts and drives a clamping plate 14 to move closer to the end of the hydraulic rod 15. A clamping plate 14 drives a connecting piece 18 near the end of the clamping plate 14 to rotate. The connecting piece 18 drives a connecting rod 17 near the clamping plate 14 to rotate and slide. The connecting rod 17 drives the rotating rod 16 to rotate. The rotating rod 16 rotates counterclockwise, driving the connecting rod 17 away from the end of the clamping plate 14 to rotate and slide. The connecting rod 17 drives the clamping plate 14 away from the end of the hydraulic rod 15 to slide toward the end of the hydraulic rod 15.

[0032] Specifically, refer to Figure 4 The interior of the connecting member 18 is rotatably connected to a rotating column 19 , the rotating column 19 near the rotating rod 16 end is rotatably connected to the outer side of the rotating rod 16 , and the rotating column 19 near the clamping plate 14 end is rotatably connected to the outer side of the clamping plate 14 .

[0033] In this embodiment, the hydraulic rod 15 drives the clamping plate 14 to slide, the clamping plate 14 drives the rotating column 19 to slide, the rotating column 19 drives the connecting member 18 to slide and rotate, the connecting member 18 drives the connecting rod 17 to rotate and slide, and the connecting rod 17 drives the rotating rod 16 to rotate around the center.

[0034] Specifically, refer to Figure 4A slide groove 20 is provided inside the mounting plate 13 , and a slider 21 matching the slide groove 20 is provided outside the clamping plate 14 .

[0035] In this embodiment, the sliding of the clamping plate 14 drives the sliding block 21 to slide, and the sliding block 21 slides inside the sliding groove 20, so that the clamping plate 14 will not be separated from the mounting plate 13 and slides along a predetermined track.

[0036] Working principle:

[0037] First: start the first electric slide 8, the slider of the first electric slide 8 drives the mounting plate 13 to slide to the left side of the rear conveyor belt 5, put the motor housing on the top of the rear conveyor belt 5, start the rear motor 6, the motor 6 drives the half gear 4 to rotate, the half gear 4 drives the gear 3 to rotate, the gear 3 drives the conveyor belt 5 to convey, the conveyor belt 5 drives the motor housing to the left side, so that the motor housing is conveyed between the two clamping plates 14, start the hydraulic rod 15, the hydraulic rod 15 drives the clamping plates 14 to approach each other, so that the clamping plates 14 fix the outer side of the motor housing, start the first electric slide 8, the first electric slide 8 drives the mounting plate 13 to slide forward, the mounting plate 13 drives the clamping plate 14 to slide forward, and the clamping plate 14 drives the motor housing to slide forward to the top of the processing table 7;

[0038] Then: start the hydraulic rod 15 on the lower side of the cylinder 12, the hydraulic rod 15 drives the clamping plate 14 to move closer to the end of the hydraulic rod 15, fix the stator transported to the lower side of the hydraulic rod 15 from the top of the conveyor 10, put the stator on the top of the conveyor and transport it to the left, start the second electric slide 11, so that the slider of the second electric slide 11 drives the hydraulic rod 15 to slide forward, the hydraulic rod 15 drives the mounting plate 13 to slide forward, the mounting plate 13 drives the clamping plate 14 to slide forward, the clamping plate 14 drives the stator to slide toward the top of the motor housing, start the cylinder 12, the cylinder 12 drives the clamping assembly 9 to move downward, the clamping assembly 9 drives the stator to slide toward the inside of the motor housing, and the permanent magnet synchronous motor is installed. After the installation is completed, start the first electric slide 8, the slider of the first electric slide 8 drives the clamping assembly 9 to slide forward, the clamping assembly 9 drives the assembled motor to slide, push the motor to the top of the front conveyor belt 5, the front conveyor belt 5 conveys, and the assembled motor is transported out of the workbench 1.

[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An assembly workbench for a permanent magnet synchronous motor, comprising a workbench (1), characterized in that: The top of the workbench (1) is fixedly connected to two support plates (2) which are symmetrically distributed. The inner sides of the two support plates (2) are rotatably connected to gears (3). The outer sides of the gears (3) are transmission-connected to a conveyor belt (5). The inner sides of the two support plates (2) are rotatably connected to a half gear (4) meshing with the left gear (3). The end of the support plate (2) away from the gear (3) is fixedly connected to a motor (6). The output shaft of the motor (6) is fixedly connected to the half gear (4). The top of the workbench (1) is fixedly connected to the gear (3). The working table (1) is fixedly connected to a processing table (7), the inner side wall of the working table (1) is fixedly connected to a first electric slide (8), a conveyor (10) is installed on the top of the working table (1), the inner top wall of the working table (1) is fixedly connected to a second electric slide (11), the bottom of the slider of the second electric slide (11) is fixedly connected to a cylinder (12), the output end of the cylinder (12) and the outer side of the slider of the first electric slide (8) are fixedly connected to a mounting plate (13), and a clamping assembly (9) is installed inside the mounting plate (13).

2. The permanent magnet synchronous motor assembly workbench according to claim 1, characterized in that: The two motors (6) rotate in opposite directions, and the processing table (7) is located between the two conveyor belts (5).

3. The permanent magnet synchronous motor assembly workbench according to claim 1, characterized in that: The clamping assembly (9) comprises a clamping plate (14) slidably connected to the inside of the mounting plate (13), and a hydraulic rod (15) whose output shaft is fixedly connected to one of the clamping plates (14) is fixedly connected to the outside of the mounting plate (13).

4. The permanent magnet synchronous motor assembly workbench according to claim 3, characterized in that: The outer side of the mounting plate (13) is rotatably connected to a rotating rod (16) located between two clamping plates (14), the inner side of the clamping plate (14) is rotatably connected to a connecting rod (17) rotatably connected to the rotating rod (16), and the outer side of the connecting rod (17) is fixedly connected to two symmetrically distributed connecting members (18).

5. The permanent magnet synchronous motor assembly workbench according to claim 4, characterized in that: The interior of the connecting member (18) is rotatably connected to a rotating column (19); the rotating column (19) near the rotating rod (16) end is rotatably connected to the outer side of the rotating rod (16); and the rotating column (19) near the clamping plate (14) end is rotatably connected to the outer side of the clamping plate (14).

6. The permanent magnet synchronous motor assembly workbench according to claim 5, characterized in that: A sliding groove (20) is provided inside the mounting plate (13), and a sliding block (21) matching the sliding groove (20) is provided on the outside of the clamping plate (14).