Special auxiliary support for installation of photovoltaic module

By designing an auxiliary bracket for photovoltaic module installation, the problem of photovoltaic module installation in harsh construction environments is solved, a stable operating platform and efficient construction progress are achieved, and construction safety is ensured.

CN222620926UActive Publication Date: 2025-03-14GUANGXI HYDROELECTRIC CONSTR BUREAU
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Patent Information

Application Number
CN202420597645.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-03-14
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

In harsh construction environments, it is difficult to install photovoltaic modules, conventional scaffolding is difficult to erect, suspended structures have safety hazards, and the construction cost is high, which affects the construction progress.

Method used

A special auxiliary bracket for photovoltaic module installation is designed, including the photovoltaic bracket under column, auxiliary frame, upper hanging rod, lower hanging rod and reinforcement rod. These components form a stable triangular structure, providing a stable working platform, and achieving height adjustment and stability of the support structure through embedded parts and locking bolts.

Benefits of technology

The auxiliary bracket can stably install photovoltaic components on uneven and deep silt sites, simplifying the scaffolding structure, improving construction efficiency, reducing construction costs, and effectively ensuring safety during construction.

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Patent Text Reader

Abstract

The utility model provides an auxiliary support specially used for photovoltaic assembly installation, comprising a photovoltaic support lower column, the outer wall of the photovoltaic support lower column is fixedly provided with an auxiliary support body through a plurality of support hoops with different heights, the outer wall of the auxiliary support body is horizontally fixed with upper suspension rods with different heights, and the upper suspension rods are arranged in opposite directions. An inclined lower suspension rod is mounted between the bottom end of the upper suspension rod and the bracket hoop, a reinforcing rod is fixed between the upper suspension rod and the lower suspension rod, and a limiting block is fixed on the upper suspension rod; a springboard is supported by the tops of the multiple upper suspension rods located on the same side. The auxiliary support can overcome the influence of the construction environment which is not beneficial to scaffold erection, such as uneven field, deep sludge and weak foundation of a photovoltaic plant area; and the structure of the scaffold is simplified through stress research of the photovoltaic support, so that the scaffold is convenient to add, and the construction progress is accelerated.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic brackets, in particular to a special auxiliary bracket for installing photovoltaic components. Background Art

[0002] Solar photovoltaic brackets are used to carry related photovoltaic modules, and the installation environment of solar photovoltaic brackets is also different. Since most of the photovoltaic projects in the southern region are mountainous, the mountain slopes are ups and downs, and the construction environment is bad due to a series of reasons such as deep silt and too much water accumulation at the construction site due to abundant rainwater. The conventional scaffolding (mobile scaffolding, portal scaffolding) used for the installation of photovoltaic modules in photovoltaic plants is difficult to set up. Another commonly used hook scaffolding method loads additional stress on the inclined beams on the photovoltaic bracket, which easily causes the steel structure of the photovoltaic bracket to be deformed. Its construction cost is high, there are safety hazards during use, and it also seriously affects the construction progress.

[0003] Although CN 205804912 U also discloses a special scaffold for installing photovoltaic modules, the scaffold is hooked on the existing photovoltaic support in a hanging manner. During use, this hanging structure is prone to shaking, which leads to the risk of falling, and the safety during the construction process cannot be guaranteed. Utility Model Content

[0004] In order to solve the current technical problems, the main purpose of the utility model is to provide a special auxiliary bracket for installing photovoltaic components. This auxiliary bracket can overcome the influence of the construction environment that is not conducive to the erection of scaffolding, such as the uneven site of the photovoltaic plant, deep silt, and weak foundation; and simplify the scaffolding structure through the force study of the photovoltaic bracket, so that the scaffolding is easy to add and the construction progress is accelerated; at the same time, the safety of the construction process is effectively guaranteed.

[0005] In order to realize the above-mentioned technical features, the purpose of the utility model is achieved as follows: a special auxiliary bracket for installing photovoltaic components, including a lower column of the photovoltaic bracket, an auxiliary frame body is fixedly installed on the outer wall of the lower column of the photovoltaic bracket through a plurality of bracket clamps of different heights, the outer wall of the auxiliary frame body is horizontally fixed with reversely arranged upper hanging rods at different heights, the bottom end of the upper hanging rod and the bracket clamp are installed with an inclined lower hanging rod, a reinforcing rod is fixed between the upper hanging rod and the lower hanging rod, and a limiting block is fixed on the upper hanging rod; the top supports of the multiple upper hanging rods on the same side are provided with a springboard.

[0006] The lower column of the photovoltaic support is fixedly connected to the embedded part through a locking nut. The embedded part is embedded in the cast-in-place pile, and the cast-in-place pile is formed by cast-in-place concrete.

[0007] The top of the lower column of the photovoltaic support is mounted with an upper column of the photovoltaic support, and a rear connecting oblique beam is obliquely installed on the top of the upper column of the photovoltaic support. A front oblique brace and a rear oblique brace are fixedly installed between the rear connecting oblique beam and the lower column of the photovoltaic support, and the photovoltaic component is fixedly installed on the top of the rear connecting oblique beam through purlins.

[0008] The fitting connection parts between the lower column of the photovoltaic support and the upper column of the photovoltaic support are provided with a plurality of height adjustment holes, and locking bolts are fixedly installed at the positions of the height adjustment holes.

[0009] The bottom ends of the front diagonal brace and the rear diagonal brace are fixedly connected to the two ends of the diagonal brace clamp, and the diagonal brace clamp is fixed on the lower column of the photovoltaic support.

[0010] The upper hanging rod and the lower hanging rod are both made of square steel pipes; when the upper hanging rod is connected to the reinforcing rod, the reinforcing rod is higher than the upper plane of the upper hanging rod.

[0011] The upper hanging rod, the lower hanging rod and the reinforcing rod are all connected by bolts.

[0012] The utility model has the following beneficial effects:

[0013] 1. The auxiliary bracket of the utility model can overcome the influence of the construction environment that is not conducive to the erection of scaffolding, such as the uneven site of the photovoltaic plant, deep silt, and weak foundation; and simplify the scaffolding structure through the force study of the photovoltaic bracket, so that the scaffolding is easy to add and the construction progress is accelerated; at the same time, the safety of the construction process is effectively guaranteed.

[0014] 2. By adopting the above-mentioned embedded parts, the support of the entire photovoltaic bracket can be achieved, ensuring the stability of its supporting structure.

[0015] 3. The relative heights of the lower column and the upper column of the photovoltaic bracket can be adjusted by the above-mentioned locking bolts. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is an installation structure diagram of the utility model.

[0018] Figure 2 It is an installation structure diagram of the utility model during specific use.

[0019] Figure 3 It is a side view of the utility model.

[0020] Figure 4 This utility model Figure 3 Middle partial map.

[0021] In the figure: bracket clamp 1, auxiliary frame 2, upper suspension rod 3, lower suspension rod 4, limit block 5, reinforcement rod 6, cast-in-place pile 7, photovoltaic bracket lower column 8, photovoltaic bracket upper column 9, front diagonal brace 10, rear diagonal brace 11, rear connecting diagonal beam 12, purlin 13, photovoltaic module 14, locking nut 15, embedded part 16, diagonal brace clamp 17, locking bolt 18, springboard 19. DETAILED DESCRIPTION

[0022] The embodiments of the present utility model are further described below in conjunction with the accompanying drawings.

[0023] Embodiment 1:

[0024] See also Figure 1-4 A special auxiliary bracket for installing photovoltaic modules includes a photovoltaic bracket lower column 8, an auxiliary frame body 2 is fixedly installed on the outer wall of the photovoltaic bracket lower column 8 through a plurality of bracket clamps 1 of different heights, the outer wall of the auxiliary frame body 2 is horizontally fixed with reversely arranged upper suspension rods 3 at different heights, the bottom end of the upper suspension rod 3 and the bracket clamp 1 are installed with an inclined lower suspension rod 4, a reinforcing rod 6 is fixed between the upper suspension rod 3 and the lower suspension rod 4, and a limiting block 5 is fixed on the upper suspension rod 3; a springboard 19 is supported on the top of the plurality of upper suspension rods 3 on the same side. By adopting the above-mentioned auxiliary bracket, it can be installed on the photovoltaic bracket lower column 8 in a detachable manner, and a triangular stable structure is formed by fixing a reinforcing rod 6 between the upper suspension rod 3 and the lower suspension rod 4, and finally a springboard is supported on the top thereof for subsequent installation operations. This auxiliary bracket does not require the establishment of a separate scaffold, which effectively overcomes the problem of being unable to construct due to construction environment restrictions.

[0025] Furthermore, the photovoltaic support lower column 8 is fixedly connected to the embedded part 16 through the locking nut 15, and the embedded part 16 is embedded in the cast-in-place pile 7, and the cast-in-place pile 7 is cast in situ with concrete. By adopting the above-mentioned embedded part 16, the support of the entire photovoltaic support can be achieved, and the stability of its supporting structure is guaranteed.

[0026] Furthermore, the top of the photovoltaic support lower column 8 is equipped with a photovoltaic support upper column 9, and a rear connecting inclined beam 12 is obliquely installed on the top of the photovoltaic support upper column 9, and a front diagonal brace 10 and a rear diagonal brace 11 are fixedly installed between the rear connecting inclined beam 12 and the photovoltaic support lower column 8, and a photovoltaic module 14 is fixedly installed on the top of the rear connecting inclined beam 12 through a purlin 13. The above-mentioned auxiliary bracket can realize reliable fixed installation of the photovoltaic module 14.

[0027] Furthermore, the lower column 8 of the photovoltaic support and the upper column 9 of the photovoltaic support are provided with a plurality of height adjustment holes at the joints, and the height adjustment holes are fixedly installed with locking bolts 18. The relative height adjustment of the lower column 8 of the photovoltaic support and the upper column 9 of the photovoltaic support can be achieved by the locking bolts 18.

[0028] Further, the bottom ends of the front diagonal brace 10 and the rear diagonal brace 11 are fixedly connected to the two ends of the diagonal brace clamp 17, and the diagonal brace clamp 17 is fixed on the photovoltaic support lower column 8. Through the above-mentioned diagonal brace clamp 17, the front diagonal brace 10 and the rear diagonal brace 11 can be reliably connected.

[0029] Furthermore, the upper suspension rod 3 and the lower suspension rod 4 are both made of square steel pipes; when the upper suspension rod 3 is connected to the reinforcing rod 6, the reinforcing rod 6 is higher than the upper plane of the upper suspension rod 3. Made of the above materials, the structural strength and stability of the entire auxiliary bracket are guaranteed. Moreover, by arranging the reinforcing rod 6 at a height higher than the upper suspension rod 3, the springboard can be limited.

[0030] Furthermore, the upper hanging rod 3, the lower hanging rod 4 and the reinforcing rod 6 are all connected by bolts. The above-mentioned bolt connection method simplifies the connection process and ensures that it can be disassembled.

[0031] Working process and principle of this utility model:

[0032] In the utility model: it can be applied to a variety of photovoltaic bracket foundations. The current example is a concrete cast-in-place pile foundation. A drilling machine is used to drill holes and concrete is cast in situ. The photovoltaic bracket is connected to the lower column 8 of the photovoltaic bracket through the embedded parts 16 of the cast-in-place pile. The lower column 8 of the photovoltaic bracket and the upper column 9 of the photovoltaic bracket increase the height of the frame, and then the inclined beam 12 is connected, and the front diagonal brace 10 and the rear diagonal brace 11 are clamped on the lower column 8 of the photovoltaic bracket through the bracket material clamp to strengthen the strength of the frame. Multiple photovoltaic brackets are connected through the upper purlin 13 and connected into a whole, and then the photovoltaic module 14 is installed on the purlin 13. All connection parts are connected by high-strength bolts; during the use of the utility model, the auxiliary bracket clamp 1 is clamped on the lower column 8 of the photovoltaic bracket of the photovoltaic bracket, so that the auxiliary frame 2 connected to the bracket clamp 1 is firmly connected to the lower column 8 of the photovoltaic bracket. Under this premise, the upper suspension rod 3 and the lower suspension rod 4 and the reinforcing rod 6 are connected by high-strength bolts. Make the auxiliary bracket form a whole. After installing the auxiliary brackets on multiple groups of photovoltaic brackets, a springboard is placed on one or both sides to form a stable working platform. In actual application, after the first assembly of the auxiliary bracket is completed, after the current working surface is completed, the overall disassembly can be completed by loosening the clamps, and then after being carried by the operators, it can be directly installed on the photovoltaic bracket of the next working surface. Effectively improve the working efficiency and construction progress.

[0033] Embodiment 2:

[0034] like Figure 3As shown, it includes an auxiliary frame body 2 that is detachably connected to a clamp on a bracket clamp 1 of a photovoltaic bracket, the auxiliary frame body 2 includes an upper suspension rod 3 and an upper suspension rod 4 used in pairs, and the reinforcing rod 6 is detachably connected between the upper suspension rod 3 and the upper suspension rod 4. The upper suspension rod 3 and the upper suspension rod 4 are both made of a square steel tube with a thickness of 4 mm, and when the upper suspension rod 3 is connected to the reinforcing rod 6, the reinforcing rod 6 is higher than the plane of the upper suspension rod 3, and a limit block 5 is welded on the upper suspension rod 3, and the connection between the upper suspension rod 3 and the upper suspension rod 4 and the reinforcing rod 6 is connected by bolts.

[0035] In the present invention, if auxiliary brackets are added on both sides of the row of photovoltaic brackets, the difference between the highest point and the lowest point of the photovoltaic module installation is close to 1 meter due to its own slope. In order to make it easier for operators to construct, the length of the support rod 3 on one side will be lengthened. However, the number of parts will not be increased. After disassembly, the longest rod is 2.5 meters long, which is convenient for carrying and transportation.

Claims

1. A special auxiliary bracket for installing photovoltaic modules, characterized in that: The photovoltaic support comprises a lower column (8), an auxiliary frame (2) is fixedly mounted on the outer wall of the lower column (8) via a plurality of frame clamps (1) at different heights, upper suspension rods (3) arranged inversely are fixedly mounted on the outer wall of the auxiliary frame (2) at different heights, a lower suspension rod (4) arranged obliquely is mounted between the bottom end of the upper suspension rod (3) and the frame clamp (1), a reinforcing rod (6) is fixed between the upper suspension rod (3) and the lower suspension rod (4), and a limiting block (5) is fixed on the upper suspension rod (3); and a springboard (19) is supported on the tops of the plurality of upper suspension rods (3) located on the same side.

2. According to claim 1, a special auxiliary bracket for installing photovoltaic modules, characterized in that: The photovoltaic support lower column (8) is fixedly connected to the embedded part (16) via a locking nut (15); the embedded part (16) is embedded in the cast-in-place pile (7); and the cast-in-place pile (7) is formed by cast-in-place concrete.

3. The auxiliary bracket for photovoltaic module installation according to claim 1, characterized in that: The photovoltaic support lower column (8) is mounted with a photovoltaic support upper column (9) on the top, a rear connecting inclined beam (12) is obliquely mounted on the top of the photovoltaic support upper column (9), a front inclined brace (10) and a rear inclined brace (11) are fixedly mounted between the rear connecting inclined beam (12) and the photovoltaic support lower column (8), and a photovoltaic assembly (14) is fixedly mounted on the top of the rear connecting inclined beam (12) via a purlin (13).

4. The auxiliary bracket for photovoltaic module installation according to claim 3, characterized in that: A plurality of height adjustment holes are provided at the fitting connection portion between the photovoltaic support lower column (8) and the photovoltaic support upper column (9), and locking bolts (18) are fixedly installed at the positions of the height adjustment holes.

5. The auxiliary bracket for photovoltaic module installation according to claim 3, characterized in that: The bottom ends of the front diagonal brace (10) and the rear diagonal brace (11) are fixedly connected to the two ends of the diagonal brace clamp (17), and the diagonal brace clamp (17) is fixed on the lower column (8) of the photovoltaic support.

6. The auxiliary bracket for photovoltaic module installation according to claim 1, characterized in that: The upper suspension rod (3) and the lower suspension rod (4) are both made of square steel pipes; when the upper suspension rod (3) is connected to the reinforcing rod (6), the reinforcing rod (6) is higher than the upper plane of the upper suspension rod (3).

7. A photovoltaic module installation special auxiliary bracket according to claim 6, characterized in that: The upper suspension rod (3), the lower suspension rod (4) and the reinforcing rod (6) are all connected by bolts.

Citation Information

Patent Citations

  • Photovoltaic module installs special scaffold frame

    CN205804912U