Controller box

By setting rotatable balls and lifting plates on the inner bottom side of the box of the controller box, the relative position misalignment between the door and the box when the door is closed is solved, and normal locking and sealing are achieved.

CN222621399UActive Publication Date: 2025-03-14CHONGQING GUOCHEN ELECTRIC CO LTD
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Patent Information

Application Number
CN202421141373.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-03-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The controller box of the existing mine-inner safety controller has a problem of relative position dislocation between the box door and the box when the door is closed, resulting in the inability to lock normally and reduce the sealing.

Method used

A controller box is designed, with a support pad on the inner bottom side of the box body, and a ball is rotatably provided on the support pad. A lift plate is fixed on the inner side of the box door. When the box door is closed, the lift plate is lifted by the ball to ensure that the box door and the box are completely aligned.

Benefits of technology

It solves the problem of misalignment of the relative position between the box door and the box when closing the door, ensures that the box door is locked normally, and improves sealing and anti-loosening performance.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222621399U_ABST
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Abstract

The utility model discloses a controller box which comprises a box body (1) and a box door (2), one side of the box door (2) is rotatably matched with one side of the box body (1) through a hinge (3), and a sealing ring (4) is arranged on the open end face of the box body (1). The box is characterized in that a supporting pad (5) is arranged on the side, away from the hinge (3), of the inner bottom side face of the box body (1), and balls (6) are rotatably arranged on the supporting pad (5); a lifting plate (7) is fixedly arranged on the inner side of the box door (2); and when the box door (2) is closed, the lifting plate (7) is lifted by the balls (6). When the box door is closed, the box door and the box body do not have relative position dislocation, normal locking can be achieved, the box door cannot be affected by the bulkiness of the box door, and meanwhile the box door and the box body are completely matched in an aligned mode, so that the sealing performance is guaranteed.
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Description

Technical Field

[0001] The utility model relates to a controller box. Background Art

[0002] The mine intrinsically safe controller is used for the protection, control, line communication, fault detection, Chinese character display and language alarm of the fully mechanized mining, fully mechanized excavation working face, chute belt, continuous transport belt conveyor, etc. of the mine.

[0003] The existing mine intrinsically safe controller meets the explosion-proof safety requirements, see Figure 1 , the controller box body 1 and the door 2 (with lock 2-1) are very thick; the box body and the door are connected by hinge 3, and the hinge 3 has a rotation gap. Since the door is very thick (in order to meet the explosion-proof requirements, the thickness is generally at least 10cm), when the door is turned to open, the side of the door away from the hinge ( Figure 1 The right side of the middle door droops due to its own gravity and droops relative to the box body to a certain extent (such as 1-3mm). When the door is closed, there is a relative position misalignment between the door and the box body and it cannot be locked normally. At the same time, the misalignment between the door and the box body reduces the sealing performance. In addition, even if the door and the box body are closed during use, the door and the box body may be misaligned relative to each other under the action of external force, resulting in a weak overall anti-loosening performance. Utility Model Content

[0004] The utility model provides a controller box, which can solve the problem of relative position misalignment between a box door and a box body of an existing mine intrinsically safe controller when the door is closed.

[0005] In order to achieve the above-mentioned purpose, the solution of the utility model is: a controller box, including a box body and a box door, one side of the box door is rotatably matched with one side of the box body through a hinge, and a sealing ring is provided on the open end face of the box body; it is characterized in that: a support pad is provided on the side surface of the bottom of the box body on the side away from the hinge, and a ball bearing is rotatably provided on the support pad; a lifting plate is fixedly provided on the inner side of the box door; when the box door is closed, the lifting plate will be lifted by the ball bearing.

[0006] Furthermore, the lifting plate includes a vertical plate section and a horizontal plate section; the vertical plate section is fixedly connected to the inner side surface of the box door.

[0007] Furthermore, two slide grooves are symmetrically arranged in the box body; a slide plate is slidably connected between the two slide grooves; and a circuit board is installed on the slide plate.

[0008] Furthermore, the slide plate is provided with a handle on a side facing the box door.

[0009] Furthermore, the handle can be retractably arranged on the skateboard.

[0010] Furthermore, a clamping mechanism is provided on the slide plate to prevent the capacitor plugged into the circuit board from loosening.

[0011] Furthermore, the clamping mechanism includes a front screw, a rear screw, and a pressure plate; the lower end of the front screw is fixedly connected to the front end of the slide plate; the lower end of the rear screw is fixedly connected to the rear end of the slide plate; the upper end of the front screw passes through the front end of the pressure plate and is threadedly connected to the front nut; the upper end of the rear screw passes through the rear end of the pressure plate and is threadedly connected to the rear nut.

[0012] Furthermore, the clamping mechanisms are provided with two and are spaced apart from each other.

[0013] Furthermore, an elastic pad is provided on the lower surface of the pressing plate.

[0014] Beneficial effects of the utility model:

[0015] First, the utility model can solve the problem of relative position misalignment between the box door and the box body of the existing mine intrinsically safe controller when closing the door, and at the same time, when the box door is closed, there will be no relative position misalignment between the box door and the box body and the box can be locked normally without being affected by the heavy box door. At the same time, the box door and the box body are fully aligned to ensure the sealing;

[0016] Second, when the controller box of the utility model is working, the box door and the box body are blocked and limited by the lifting plate and the ball under the action of external force, and it is not easy to be dislocated and loosened relative to each other, which can improve the overall anti-loosening performance, sealing performance and explosion-proof performance;

[0017] Thirdly, the utility model adopts a rotatable ball bearing on the support pad, so when the lifting plate is lifted, no big impact will be generated, the friction is small, it is very stable, and it can be stable and reliable for a long time;

[0018] Fourthly, the utility model can realize the rapid completion of the overall assembly of the product and improve the assembly efficiency because the circuit board is arranged on the slide plate and can be slid into the box as a whole for positioning installation and sliding out for removal, and at the same time, the whole can be quickly removed during replacement or maintenance, exposing the circuit board and the electrical and electronic components configured thereon, which is convenient for maintenance and replacement;

[0019] Fifth, the utility model can prevent the capacitor plugged into the circuit board from loosening through the clamping mechanism to ensure the long-term stability of the circuit. At the same time, the front nut and the rear nut can be used to adjust the tightness, which is very flexible.

[0020] Sixth, the utility model provides an elastic pad on the lower surface of the pressing plate, through which the elastic pad is in elastic contact with the capacitor, thus avoiding damage. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1The invention is a structural schematic diagram of a controller box door and a box body of an existing mine intrinsically safe controller when the door is closed (when the lock is not locked).

[0022] Figure 2 It is a three-dimensional diagram of a controller box in the utility model when the box door is opened.

[0023] Figure 3 It is a three-dimensional diagram of a controller box in the utility model when the box door is closed.

[0024] Figure 4 It is a three-dimensional diagram of a controller box in the utility model when the box door is opened and the slide plate and the circuit board thereon are taken out as a whole.

[0025] Figure 5 It is a stereoscopic diagram of the slide plate, circuit board, handle and clamping mechanism in the utility model as an integral component and the handle is in a horizontal use state.

[0026] Figure 6 It is a three-dimensional diagram of the slide plate, circuit board, handle and clamping mechanism in the utility model as an integral component and the handle is in a vertical storage state.

[0027] Figure 7 It is a left view of the utility model when the slide plate, circuit board, handle and clamping mechanism are an integral component and the handle is in a vertical storage state. DETAILED DESCRIPTION

[0028] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0029] Example 1: See Figure 2-3 A controller box includes a box body 1 and a box door 2. One side of the box door 2 is rotatably matched with one side of the box body 1 through a hinge 3. A sealing ring 4 is provided on the open end surface of the box body 1. Specifically, the box door 2 is provided with a lock 2-1. The lock 2-1 belongs to the prior art, so it is not described in detail.

[0030] The key points of this embodiment are:

[0031] The inner bottom side of the box body 1 is located on the side away from the hinge 3 (i.e. Figure 2 A support pad 5 is fixedly provided on the right side of the box door 2, and a ball 6 is rotatably provided on the support pad 5; a lifting plate 7 is fixedly provided on the inner side of the box door 2; when the box door 2 is closed, the lifting plate 7 will be lifted by the ball 6 (see Figure 3 ). Since a rotatable ball is arranged on the support pad 5, when the lifting plate 7 is lifted, no large impact will be generated, the friction is small, and it is very stable and reliable for a long time.

[0032] Specifically, the upper surface of the support pad 5 is provided with a spherical groove 5-1; the ball 6 is installed in the spherical groove 5-1 with clearance and protrudes from the upper surface of the support pad 5, and its protruding height is smaller than the radius of the ball 6. In this way, the ball 6 can rotate in the spherical groove 5-1 and will not run out.

[0033] In this embodiment, the lifting plate 7 includes a vertical plate segment 7 - 1 and a horizontal plate segment 7 - 2 ; the vertical plate segment 7 - 1 is fixedly connected to the inner side surface of the door 2 .

[0034] Specifically, the vertical plate segment 7 - 1 is fixed to the inner side of the door 2 by two screws.

[0035] When the door 2 is closed in a drooping state, the lifting plate 7 will first contact the ball bearing 6, and the lifting plate 7 will be lifted up and corrected to the correct position through the ball bearing 6. Since the door 2 no longer droops after closing, the position of the door 2 and the box body 1 is completely corresponding. In this way, it is ensured that the door 2 and the box body 1 are closed in place when closing, and there will be no relative position misalignment. Therefore, this embodiment can solve the problem of relative position misalignment between the door and the box body of the controller box of the existing mine intrinsically safe controller when closing.

[0036] At the same time, when the controller box is working, the box door and the box body are blocked and limited by the lifting plate 7 and the ball 6 under the action of external force, and relative position dislocation and loosening are not likely to occur, which can improve the overall anti-loosening performance, sealing performance and explosion-proof performance.

[0037] Since the positions of the door 2 and the box body 1 can completely correspond when the door 2 is closed, it can be ensured that the lock 2-1 can be locked normally.

[0038] Embodiment 2: This embodiment is based on embodiment 1 and is further improved:

[0039] See also Figure 4 Two slide grooves 1-1 are symmetrically arranged in the box body 1. Specifically, two slide grooves 1-1 are fixedly installed on the inner bottom side of the box body 1, and the notches of the two slide grooves 1-1 are symmetrical and opposite to each other.

[0040] See also Figure 4 , also includes a skateboard 8; see Figure 2 , wherein a slide plate 8 is slidably connected between the two slide grooves 1 - 1; specifically, the left and right ends of the slide plate 8 are respectively slidably matched with the notches of the two slide grooves 1 - 1.

[0041] See also Figure 4-6 Specifically, a circuit board 9 is mounted on the slide plate 8. The circuit board 9 is detachably fixed on the slide plate 8 by bolts. In this way, the circuit board 9 can be detached and replaced, which is convenient for maintenance.

[0042] Furthermore, the slide plate 8 is provided with a handle 11 on the side facing the box door 2. When the product is produced, the slide plate 8 and the circuit board 9 thereon can be easily pushed into the box body 1 through the handle 11 after being inserted into the notches of the two slide slots 1-1 of the box body 1, and the whole assembly can be completed quickly, which can improve the assembly efficiency (see Figure 1 When replacing or repairing, the slide plate 8 and the circuit board 9 thereon can be slid out of the notches of the two slide grooves 1-1 of the box body 1 by pulling the handle 11 outward, so as to realize the quick removal of the whole (see Figure 4 ), the circuit board and the electrical and electronic components configured thereon are exposed, making it easy to repair and replace.

[0043] Furthermore, the handle 11 can be stored on the slide 8. Since the handle 11 becomes smaller after being stored, it occupies less space, and the size of the box can be reduced, saving costs. Specifically, the front end of the slide 8 is provided with two connecting parts 8-1, and the handle 11 is a C-shaped handle. The two connecting ends of the handle 11 are rotatably connected to the two connecting parts 8-1 respectively. In this way, the handle 11 will be turned to a horizontal state when it is needed (see Figure 5 ), when the handle 11 is stored, it is turned to a vertical state (see Figure 5 ). It is very convenient to use.

[0044] Furthermore, a clamping mechanism 10 is provided on the slide plate 8 to prevent the capacitor 9 - 1 plugged into the circuit board 9 from loosening.

[0045] See also Figure 4-7 Furthermore, the clamping mechanism 10 includes a front screw 10-1, a rear screw 10-2 and a pressing plate 10-3; the front screw 10-1 and the rear screw 10-2 are both vertically arranged and symmetrically distributed at front and rear intervals; the lower end of the front screw 10-1 is fixedly connected to the front end of the slide plate 8; the lower end of the rear screw 10-2 is fixedly connected to the rear end of the slide plate 8; the upper end of the front screw 10-1 passes through the front end of the pressing plate 10-3 and is threadedly connected to the front nut 10-4; the upper end of the rear screw 10-2 passes through the rear end of the pressing plate 10-3 and is threadedly connected to the rear nut 10-5.

[0046] During assembly and pressing, the front end of the pressing plate 10-3 can be forced to move downward by rotating the front nut 10-4, and the rear end of the pressing plate 10-3 can be forced to move downward by rotating the rear nut 10-5, until the pressing plate 10-3 is pressed against the capacitor 9-1. The existing capacitor 9-1 is inserted on the circuit board 9. This can prevent the capacitor 9-1 from loosening and stabilize the circuit. At the same time, the front nut 10-4 and the rear nut 10-5 can be used to adjust the tightness, which is very flexible.

[0047] In this embodiment, there are two clamping mechanisms 10 which are spaced apart from each other.

[0048] Embodiment 3: This embodiment is based on embodiment 2 and is further improved:

[0049] See also Figure 7 Furthermore, an elastic pad 10-6 is provided on the lower surface of the pressure plate 10-3, and the elastic pad is in elastic contact with the capacitor 9-1 to avoid damage.

[0050] The preferred specific embodiments of the utility model are described in detail above. It should be understood that ordinary technicians in this field can make many modifications and changes based on the concept of the utility model without creative work. Therefore, all technical solutions that can be obtained by technicians in this technical field based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the existing technology should be within the scope of protection determined by the claims.

Claims

1. A controller box, comprising a box body (1) and a box door (2), wherein one side of the box door (2) is rotatably engaged with one side of the box body (1) via a hinge (3), and a sealing ring (4) is provided on the open end surface of the box body (1), characterized in that: A support pad (5) is provided on the inner bottom side surface of the box body (1) at a side away from the hinge (3), and a ball (6) is rotatably provided on the support pad (5); A lifting plate (7) is fixedly arranged on the inner side of the box door (2); when the box door (2) is closed, the lifting plate (7) will be lifted by the ball (6).

2. A controller box as claimed in claim 1, characterized in that: The lifting plate (7) comprises a vertical plate section (7-1) and a horizontal plate section (7-2); the vertical plate section (7-1) is fixedly connected to the inner side surface of the box door (2).

3. A controller box as claimed in claim 2, characterized in that: Two slide grooves (1-1) are symmetrically arranged in the box body (1); A slide plate (8) is slidably connected between the two slide grooves (1-1); a circuit board (9) is mounted on the slide plate (8).

4. A controller box as claimed in claim 3, characterized in that: The slide plate (8) is provided with a handle (11) on the side facing the cabinet door (2).

5. A controller box as claimed in claim 4, characterized in that: The handle (11) can be retractably arranged on the slide plate (8).

6. A controller box as claimed in claim 3, characterized in that: The slide plate (8) is provided with a clamping mechanism (10) for preventing a capacitor (9-1) plugged into the circuit board (9) from loosening.

7. A controller box as claimed in claim 6, characterized in that: The clamping mechanism (10) comprises a front screw rod (10-1), a rear screw rod (10-2) and a pressing plate (10-3); the lower end of the front screw rod (10-1) is fixedly connected to the front end of the slide plate (8); the lower end of the rear screw rod (10-2) is fixedly connected to the rear end of the slide plate (8); the upper end of the front screw rod (10-1) passes through the front end of the pressing plate (10-3) and is threadedly connected to the front nut (10-4); the upper end of the rear screw rod (10-2) passes through the rear end of the pressing plate (10-3) and is threadedly connected to the rear nut (10-5).

8. A controller box as claimed in claim 6 or 7, characterized in that: The clamping mechanisms (10) are provided with two and are spaced apart from each other.

9. A controller box as claimed in claim 7, characterized in that: An elastic pad (10-6) is provided on the lower surface of the pressing plate (10-3).