Anti-overflow defoaming structure
By designing an anti-overflow defoaming structure in the optical glass smelting device, using side blow pipes, baffles, bearing grooves and overflow holes, the overflow and splash problems caused by airflow instability are solved, and a safe and efficient defoaming process is achieved.
Patent Information
- Application Number
- CN202420876768.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-25
AI Technical Summary
During the defoaming process, existing optical glass smelting devices are prone to overflow and splash due to unstable airflow, resulting in equipment damage and personnel injury.
An anti-overflow defoaming structure is designed, including a side blow pipe, a baffle, a receiving groove and an overflow hole. The bubbles are blown and defoamed through the side blow pipe. The baffle blocks the splashing liquid, and the overflow liquid is recovered by the receiving groove, and the overflow solution is blown and defoamed through the lower blowing mouth.
It effectively prevents the solution from splashing, causing equipment damage and personnel injury, reduces material waste, ensures production safety, and reduces the falling bubbles through the drainage column.
Smart Images

Figure CN222623726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass processing and manufacturing, in particular to an anti-overflow and defoaming structure. Background Art
[0002] The process of manufacturing glass usually includes a melting process of melting glass raw materials to obtain molten glass, a clarification process of removing bubbles in the molten glass to clarify the molten glass, and a forming process of forming the clarified molten glass into a predetermined shape. Glass melting equipment is one of the key equipment for producing optical glass. Optical glass has more stringent requirements on the clarification process of molten glass than ordinary glass. The existing optical glass melting equipment has a single heating method and uneven heating of the molten glass, which makes the glass raw materials more volatile and has a low utilization rate. The degassing process of the glass solution is slow, and it is difficult to completely discharge all the tiny bubbles, which makes the bubble clarification and homogenization incomplete during the glass melting process, and the melting efficiency is low.
[0003] For example, in the production of glass for chemical tempering and ion exchange, after the raw materials are melted in the melting pool, the molten raw materials are sent to the heating pool for clarification and elimination of bubbles. However, when there are many bubbles in the raw materials and a large amount of raw materials entering the heating pool, the heating pool is prone to foaming, causing the raw material solution to overflow from the heating pool. The overflowing glass seriously corrodes the surrounding pad bricks and copper sleeves, requiring more manpower and material resources for maintenance and repair, causing equipment damage and affecting production continuity.
[0004] Therefore, a process for preparing optical glass with a high refractive index proposed in the patent with publication number CN113480143A adds a side-blowing defoaming stirring rod during stirring and melting to assist in removing bubbles from the optical glass melt, reduce the presence of tiny bubbles, and effectively improve the preparation quality of the optical glass. Side-blowing defoaming can indeed effectively eliminate most bubbles, but for open containers, side blowing can easily blow the raw material solution out of the container, and the raw material solution may splash due to the unstable side blowing airflow. Compared with overflow, the damage range is wider and more unstable, and it is more likely to cause personal injury. Utility Model Content
[0005] The utility model aims to provide an anti-overflow defoaming structure to solve the technical problem that the existing side-blowing defoaming is prone to equipment damage and personnel injury due to unstable airflow.
[0006] The embodiments of the present invention are implemented by the following technical solutions:
[0007] The invention discloses an overflow prevention and defoaming structure, comprising a side blowing pipe for side blowing bubbles of a solution in a clarifying container and a baffle plate arranged outside the clarifying container for blocking the solution blown out by the side blowing pipe, and also comprising a receiving tank for receiving overflow liquid when the clarifying container overflows.
[0008] Preferably, the baffle is arranged at the top of the receiving tank, and the clarification container is provided with a plurality of overflow holes for controlling the liquid level and recovering overflow liquid and splashing liquid.
[0009] Preferably, the side blowing pipe is provided with a side blowing port for side blowing and defoaming the falling solution and a lower blowing port for side blowing and defoaming the overflowing solution and driving the overflowing liquid back to the clarification container through the overflow hole.
[0010] Preferably, the clarification container is further provided with a plurality of drainage columns at the drop port for drainage to prevent splashing and bubble generation due to falling.
[0011] Preferably, it also includes a smelting pool for conveying solution to the clarification container and a conveying pipe arranged above the drainage column.
[0012] Preferably, the receiving groove is configured to be in an arc shape to facilitate the overflow liquid to flow back to the overflow hole.
[0013] Preferably, the receiving tank is further provided with a heightening plate for heightening the receiving tank to prevent overflow liquid from flowing out of the receiving tank.
[0014] By adopting the technical scheme, when the side blowing pipe detects and defoams the bubbles in the solution, the solution splashed by the side blowing can be blocked by the baffle to prevent it from splashing out of the clarification container and causing equipment damage or personal injury; and after the baffle blocks the splashing liquid, a part of it flows back to the clarification container on the spot, and the other part falls into the receiving tank and flows back to the clarification container through the overflow hole along the curvature of the receiving tank, thereby reducing the waste of materials and ensuring production safety. The molten material falls onto the inner wall of the clarification container through the drainage column, thereby reducing the generation of bubbles when falling to the liquid surface. When there is too much overflow and the overflow hole below does not have time to overflow, when the solution overflows from the upper part of the clarification container, the side blowing port cannot blow the overflowed solution, and the overflowed solution is blown down and defoamed through the lower blowing port, and the solution in the receiving tank can be fully blown back to the clarification container to prevent residue.
[0015] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:
[0016] 1. The utility model blocks the splashing solution of the side blowing by the baffle plate to prevent it from splashing out of the clarification container and causing damage to the equipment or injury to personnel;
[0017] 2. After the splashing liquid is blocked by the utility model, it flows back to the clarification container through the overflow hole, thus reducing the waste of materials;
[0018] 3. The utility model blows down the overflowed solution through the downward blowing port to eliminate bubbles, and can fully blow the solution in the receiving tank back to the clarification container to prevent residue. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of the side structure of the anti-overflow and defoaming structure provided in Example 1 of the utility model;
[0021] Figure 2 A schematic diagram of a top view of the anti-overflow and defoaming structure provided in Example 2 of the utility model;
[0022] Icons: 1. Clarifying container; 11. Drainage column; 12. Overflow hole; 2. Smelting pool; 21. Delivery pipe; 3. Side blowing pipe; 31. Lower blowing port; 32. Side blowing port; 4. Receiving trough; 41. Baffle; 42. Heightening plate. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0026] In the description of the present invention, it should be noted that if the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or is the orientation or position relationship in which the product of the application is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] Example 1
[0029] An anti-overflow defoaming structure includes a side blowing pipe 3 for side blowing bubbles of a solution in a clarifying container 1 and a baffle 41 arranged outside the clarifying container 1 for blocking the side blowing pipe 3 from blowing out a solution, and also includes a receiving tank 4 for receiving overflow liquid when the clarifying container 1 overflows.
[0030] In this embodiment, a smelting pool 2 for conveying solution to the clarification container 1 and a conveying pipe 21 disposed above the drainage column 11 are also included.
[0031] In this embodiment, the receiving groove 4 is configured to be in an arc shape to facilitate the overflow liquid to flow back to the overflow hole 12 .
[0032] In this embodiment, the receiving tank 4 is further provided with a heightening plate 42 for heightening the receiving tank 4 to prevent the overflow liquid from flowing out of the receiving tank 4 .
[0033] Working principle and usage:
[0034] During operation, when the side blowing pipe 3 detects and defoams the bubbles in the solution, the baffle 41 can be used to block the solution splashed by the side blowing, so as to prevent it from splashing out of the clarification container 1 and causing equipment damage or personal injury; and after the baffle 41 blocks the splashing liquid, a part of it flows back to the clarification container 1 on the spot, and the other part falls into the receiving tank 4, and flows back to the clarification container 1 through the overflow hole 12 along the curvature of the receiving tank 4, thereby reducing the waste of materials and ensuring production safety. Moreover, the molten material falls onto the inner wall of the clarification container 1 through the drainage column 11, thereby reducing the bubbles generated when falling to the liquid surface. When the overflow is too much and the overflow hole 12 below does not have time to overflow, when the solution overflows from the upper part of the clarification container 1, the side blowing port 32 cannot blow the overflowing solution, and the overflowing solution is defoamed by blowing downwards through the lower blowing port 31, and the solution in the receiving tank 4 can be fully blown back to the clarification container 1 to prevent residue.
[0035] Example 2
[0036] The difference between this embodiment and embodiment 1 is that, in this embodiment, the baffle 41 is arranged on the top of the receiving tank 4, and the clarification container 1 is provided with a plurality of overflow holes 12 for controlling the liquid level and recovering overflow liquid and splashing liquid.
[0037] In this embodiment, the side blowing pipe 3 is provided with a side blowing port 32 for side blowing and defoaming the falling solution and a lower blowing port 31 for side blowing and defoaming the overflow solution and driving the overflow liquid back to the clarification container 1 through the overflow hole 12 .
[0038] In this embodiment, the clarification container 1 is further provided with a plurality of drainage columns 11 at the drop port for drainage to prevent bubbles from being generated by splashing when falling.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An anti-overflow defoaming structure, characterized in that: The invention comprises a side blowing pipe (3) for side blowing bubbles of a solution in a clarifying container (1), a baffle (41) arranged outside the clarifying container (1) for blocking the solution blown out by the side blowing pipe (3), and a receiving tank (4) for receiving overflow liquid when the clarifying container (1) overflows.
2. The anti-overflow defoaming structure according to claim 1, characterized in that: The baffle (41) is arranged on the top of the receiving tank (4), and the clarification container (1) is provided with a plurality of overflow holes (12) for controlling the liquid level and recovering overflow liquid and splashing liquid.
3. The anti-overflow defoaming structure according to claim 2, characterized in that: The side blowing pipe (3) is provided with a side blowing port (32) for side blowing and defoaming the falling solution and a lower blowing port (31) for side blowing and defoaming the overflowing solution and driving the overflowing liquid back to the clarification container (1) through the overflow hole (12).
4. An anti-overflow defoaming structure according to any one of claims 1 to 3, characterized in that: The clarification container (1) is also provided with a plurality of groups of drainage columns (11) at the drop port for drainage to prevent bubbles from being generated by splashing when falling.
5. The anti-overflow defoaming structure according to claim 4, characterized in that: It also includes a smelting pool (2) for conveying solution to the clarification container (1) and a conveying pipe (21) arranged above the drainage column (11).
6. The anti-overflow defoaming structure according to claim 3, characterized in that: The receiving groove (4) is designed to be in an arc shape to facilitate the overflow liquid to flow back to the overflow hole (12).
7. An anti-overflow defoaming structure according to any one of claims 1 to 3 and 5, characterized in that: The receiving groove (4) is also provided with a heightening plate (42) for heightening the receiving groove (4) to prevent overflow liquid from flowing out of the receiving groove (4).
Citation Information
Patent Citations
Preparation process of optical glass with high refractive index
CN113480143A