High-viscosity filter press rapping device for discharging
By designing a high-viscosity discharge filter press vibration device for high-viscosity discharge mechanism and configuration mechanism, the problem that the vibration device in the prior art cannot effectively break the viscosity adsorption force between high-viscosity materials and the filter plate is solved, and the effect of efficient shock and descent of particles on the filter plate is achieved, and the flexibility and reliability of the equipment are improved.
Patent Information
- Application Number
- CN202520255319.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2035-02-18
AI Technical Summary
The existing high-viscosity unloading filter press vibrating device is simple when vibrating and operating the filter press, and cannot effectively break the viscous adsorption force between high-viscosity materials and the filter plate, resulting in the impact of the filter plate filtration performance and the reduction of the working efficiency of the filter press.
A high-viscosity discharge filter press vibration device for high-viscosity discharge including a vibrating mechanism and a configuration mechanism is designed. The cam is driven by a motor to drive the rotation shaft, and combined with the structure of the slide rod and the spring, the filter plate filter cloth group is vibrated up and down, effectively vibrating the adsorbed particles on the filter plate, and the lifting and lowering adjustment of the device is realized through the electric push rod and the guide roller group.
Through the vibration method of the vibration mechanism, the working efficiency of the filter press is significantly improved, and the particles adsorbed on the filter plate can be effectively shaken and the filtering performance of the filter plate is improved. The lifting and lowering adjustment function of the configuration mechanism meets the needs of different working heights and ensures the reliable operation of the equipment.
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Figure CN222623767U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of filter press equipment, in particular to a filter press vibration device for high-viscosity unloading. Background Art
[0002] A filter press vibrating device for high-viscosity unloading is a device used in the unloading link of the filter press, mainly used to process high-viscosity materials. It applies vibration to the filter plate of the filter press through mechanical vibration (such as reciprocating motion of a vibrating hammer, impact generated by energy release of an elastic element, etc.), resonance and other principles, thereby destroying the viscous adsorption force between the high-viscosity filter cake and the filter plate, allowing the filter cake to effectively fall off the filter plate, thereby achieving the purpose of efficient unloading.
[0003] The existing vibration device exposes obvious limitations when vibrating the filter press. Its design and operation mode are simple. During the filtration, the material is tightly attached to the surface of the filter plate due to factors such as pressure and humidity. Simple vibration cannot effectively break the adhesion. A large amount of material is stubbornly adhered and difficult to fully clean, which seriously affects the filtering performance of the filter plate and greatly reduces the working efficiency of the filter press. Utility Model Content
[0004] The utility model aims to provide a filter press vibration device for high-viscosity unloading, which solves the technical problems mentioned in the background technology by arranging a vibration mechanism.
[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0006] The utility model is a vibration device for a filter press for high-viscosity unloading, comprising a rectangular frame, on which a vibration mechanism and a configuration mechanism are arranged;
[0007] The vibration mechanism includes a support plate fixedly connected to the inner wall of the rectangular frame, two U-shaped blocks are fixedly connected to the top of the rectangular frame, a motor is fixedly connected to the U-shaped block on the left, the output shaft of the motor is fixedly connected to a rotating shaft through a coupling, the rotating shaft passes through the two U-shaped blocks and is rotatably connected to the two U-shaped blocks, a cam is fixedly provided on the outer wall of the rotating shaft, a plurality of sliding rods 1 are slidably connected to the support plate, the top ends of several of the sliding rods 1 are fixedly connected to a vibration plate, the vibration plate is adapted to the cam, the bottom ends of several of the sliding rods 1 are fixedly connected to a top plate, two sliding grooves are provided on the top of the top plate, a plurality of filter plate and filter cloth groups are slidably connected to the inner walls of the two sliding grooves, and springs are wound around the outer walls of several of the sliding rods 1.
[0008] Furthermore, one end of a plurality of the springs is fixedly connected to the vibration plate, and the other end of a plurality of the springs is fixedly connected to the support plate.
[0009] Furthermore, the left and right inner walls of the rectangular frame are fixedly connected with electric push rods 1, the output ends of the two electric push rods 1 are fixedly connected with extrusion plates, and the two extrusion plates are adapted to a plurality of filter plate and filter cloth groups.
[0010] Furthermore, the left and right inner walls of the rectangular frame are fixedly connected to track one, and the outer surfaces of the two tracks one are slidably connected to the collection boxes.
[0011] Furthermore, the configuration mechanism includes a base plate arranged at the bottom of the rectangular frame, a plurality of sleeves are fixedly connected to the top of the base plate, a plurality of inner walls of the sleeves are slidably connected to slide rods 2, and a plurality of top ends of the slide rods 2 are fixedly connected to the rectangular frame.
[0012] Furthermore, a fixed block is fixedly connected to the top of the base plate, an electric push rod 2 is fixedly connected to the fixed block, a track 2 is fixedly connected to the top of the base plate, and a trapezoidal slider is slidably connected to the outer surface of the track 2.
[0013] Furthermore, the output end of the second electric push rod is fixedly connected to the trapezoidal slider, the bottom of the rectangular frame is fixedly connected to a guide roller group, and the outer wall of the guide roller group is in contact with the trapezoidal slider.
[0014] The utility model has the following beneficial effects:
[0015] 1. The utility model sets a vibration mechanism. After the filter pressing operation is completed, the motor is started, and the motor drives the cam to rotate through the rotating shaft. Since the cam keeps in contact with the vibration plate on the top of the multiple slide bars, when the cam rotates, the vibration plate can drive the multiple filter plates and filter cloth groups on the top plate to vibrate up and down by virtue of its special contour shape and the spring on the slide bar. Through this vibration mode, the particles adsorbed on the filter plates and filter cloth groups can be effectively shaken off, which significantly improves the working efficiency of the filter press. At the same time, the shaken particles will fall into the collection box for centralized treatment;
[0016] 2. The utility model sets a configuration mechanism. If the operator needs to adjust the height of the device, the electric push rod 2 can be started. The electric push rod 2 will drive the trapezoidal slider to slide along the track 2, and during the sliding process, the trapezoidal slider will contact the guide roller group at the bottom of the rectangular frame. Due to the special shape of the trapezoidal slider, when it continues to push the guide roller group, the guide roller group will drive the entire device on the rectangular frame to complete the lifting action, thereby meeting the operator's needs for different working heights. At the same time, during the lifting process of the rectangular frame, the multiple slide rods 2 at the bottom of the rectangular frame will also synchronously slide in the sleeve at the top of the bottom plate. This design ensures the stability of the rectangular frame during the lifting process and guarantees the reliable operation of the equipment.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the rapping mechanism of the utility model;
[0021] Figure 3 This is a schematic diagram of the configuration mechanism structure of the utility model;
[0022] Figure 4 for Figure 2 A is a partial enlarged schematic diagram;
[0023] Figure 5 for Figure 3 A partial enlarged schematic diagram of B in the figure.
[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0025] 1. Rectangular frame; 2. Vibrating mechanism; 3. Configuration mechanism; 21. Support plate; 22. U-shaped block; 23. Motor; 24. Rotating shaft; 25. Cam; 26. Slide bar 1; 27. Vibrating plate; 28. Top plate; 29. Slide chute; 291. Filter plate and filter cloth group; 292. Spring; 293. Electric push rod 1; 294. Extrusion plate; 295. Track 1; 296. Collecting box; 31. Bottom plate; 32. Sleeve; 33. Slide bar 2; 34. Fixed block; 35. Electric push rod 2; 36. Track 2; 37. Trapezoidal slider; 38. Guide roller group. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-5 As shown, the utility model is a vibration device for a filter press for high-viscosity unloading, comprising a rectangular frame 1, on which a vibration mechanism 2 and a configuration mechanism 3 are arranged;
[0028] The vibration mechanism 2 includes a support plate 21 fixedly connected to the inner wall of the rectangular frame 1, two U-shaped blocks 22 are fixedly connected to the top of the rectangular frame 1, a motor 23 is fixedly connected to the left U-shaped block 22, the output shaft of the motor 23 is fixedly connected to a rotating shaft 24 through a coupling, the rotating shaft 24 passes through the two U-shaped blocks 22 and is rotatably connected to the two U-shaped blocks 22, a cam 25 is fixedly sleeved on the outer wall of the rotating shaft 24, a plurality of slide bars 26 are slidably connected to the support plate 21, and a vibration plate 27 is fixedly connected to the top of the plurality of slide bars 26 The vibration plate 27 is adapted to the cam 25, the bottom ends of several slide rods 26 are fixedly connected to the top plate 28, and two slide grooves 29 are provided on the top of the top plate 28, and the inner walls of the two slide grooves 29 are slidably connected to several filter plate and filter cloth groups 291, and the outer walls of several slide rods 26 are wound with springs 292, one end of several springs 292 is fixedly connected to the vibration plate 27, and the other end of several springs 292 is fixedly connected to the support plate 21, and the left and right inner walls of the rectangular frame 1 are fixedly connected to electric push rods 293, and the output ends of the two electric push rods 293 are fixedly connected to extrusion plates 294, and the two extrusion plates 294 are adapted to several filter plate and filter cloth groups 291, and the left and right inner walls of the rectangular frame 1 are fixedly connected to tracks 295, and the outer surfaces of the two tracks 295 are slidably connected to collection boxes 296.
[0029] By setting up the vibration mechanism 2, after the filter pressing operation is completed, the motor 23 is started, and the motor 23 will drive the cam 25 to rotate through the rotating shaft 24. Since the cam 25 keeps in contact with the vibration plate 27 on the top of the multiple slide bars 26, when the cam 25 rotates, it can rely on its special contour shape and cooperate with the spring 292 on the slide bar 26 to make the vibration plate 27 drive the multiple filter plate and filter cloth groups 291 on the top plate 28 to vibrate up and down. Through this vibration method, the particles adsorbed on the filter plate and filter cloth group 291 can be effectively shaken off, which significantly improves the working efficiency of the filter press. At the same time, the shaken particles will fall into the collection box 296 for centralized processing.
[0030] The configuration mechanism 3 includes a base plate 31 arranged at the bottom of the rectangular frame 1, a plurality of sleeves 32 are fixedly connected to the top of the base plate 31, the inner walls of the plurality of sleeves 32 are slidably connected to slide rods 33, the top ends of the plurality of slide rods 33 are fixedly connected to the rectangular frame 1, a fixed block 34 is fixedly connected to the top of the base plate 31, an electric push rod 35 is fixedly connected to the fixed block 34, a track 36 is fixedly connected to the top of the base plate 31, a trapezoidal slider 37 is slidably connected to the outer surface of the track 36, the output end of the electric push rod 35 is fixedly connected to the trapezoidal slider 37, a guide roller group 38 is fixedly connected to the bottom of the rectangular frame 1, and the outer wall of the guide roller group 38 is in contact with the trapezoidal slider 37.
[0031] By setting the configuration mechanism 3, if the operator needs to adjust the height of the device, the electric push rod 2 35 can be started, and the electric push rod 2 35 will drive the trapezoidal slider 37 to slide along the track 2 36, and during the sliding process, the trapezoidal slider 37 will contact the guide roller group 38 at the bottom of the rectangular frame 1. Due to the special shape of the trapezoidal slider 37, when it continues to push the guide roller group 38, the guide roller group 38 will drive the entire device on the rectangular frame 1 to complete the lifting action, meeting the operator's needs for different working heights. At the same time, during the lifting process of the rectangular frame 1, the multiple slide bars 2 33 at the bottom of the rectangular frame 1 will also slide synchronously in the sleeve 32 at the top of the bottom plate 31. This design ensures the stability of the rectangular frame 1 during the lifting process and ensures the reliable operation of the equipment.
[0032] A specific application of this embodiment is as follows: during the operation of the equipment, firstly, two electric push rods 293 are started, and the two electric push rods 293 will respectively drive the extrusion plates 294 connected thereto to move toward the center position, thereby applying extrusion force to the multiple filter plate and filter cloth groups 291 sliding on the top plate 28 to achieve the material pressure filtering operation; after the pressure filtering operation is completed, the motor 23 is started, and the motor 23 drives the cam 25 to rotate through the rotating shaft 24. Since the cam 25 keeps in contact with the vibration plates 27 on the top of the multiple slide bars 26, when the cam 25 rotates, the vibration plate 27 can drive the multiple filter plate and filter cloth groups 291 on the top plate 28 to vibrate up and down by virtue of its special contour shape and in cooperation with the spring 292 on the slide bar 26, Through this vibration mode, the particles adsorbed on the filter plate and filter cloth group 291 can be effectively shaken off, which significantly improves the working efficiency of the filter press. At the same time, the shaken particles will fall into the collection box 296 for centralized processing. If the operator needs to adjust the height of the device, the electric push rod 2 35 can be started. The electric push rod 2 35 will drive the trapezoidal slider 37 to slide along the track 2 36, and during the sliding process, the trapezoidal slider 37 will contact the guide roller group 38 at the bottom of the rectangular frame 1. Due to the special shape of the trapezoidal slider 37, when it continues to push the guide roller group 38, the guide roller group 38 will drive the entire device on the rectangular frame 1 to complete the lifting action, meeting the operator's needs for different working heights. At the same time, during the lifting process of the rectangular frame 1, the multiple slide bars 2 33 at the bottom of the rectangular frame 1 will also synchronously slide in the sleeve 32 at the top of the bottom plate 31. This design ensures the stability of the rectangular frame 1 during the lifting process and ensures the reliable operation of the equipment.
[0033] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0034] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A filter press vibration device for high viscosity unloading, characterized in that: It comprises a rectangular frame (1), on which a rapping mechanism (2) and a configuration mechanism (3) are arranged; The vibration mechanism (2) comprises a support plate (21) fixedly connected to the inner wall of the rectangular frame (1), two U-shaped blocks (22) are fixedly connected to the top of the rectangular frame (1), a motor (23) is fixedly connected to the left U-shaped block (22), an output shaft of the motor (23) is fixedly connected to a rotating shaft (24) via a coupling, the rotating shaft (24) passes through the two U-shaped blocks (22) and is rotatably connected to the two U-shaped blocks (22), a cam (25) is fixedly sleeved on the outer wall of the rotating shaft (24), a plurality of sliding rods (26) are slidably connected to the support plate (21), and a vibration plate (27) is fixedly connected to the top of the plurality of sliding rods (26). The vibration plate (27) is matched with the cam (25), the bottom ends of the plurality of slide rods (26) are fixedly connected with a top plate (28), the top of the top plate (28) is provided with two slide grooves (29), the inner walls of the two slide grooves (29) are slidably connected with a plurality of filter plate and filter cloth groups (291), and the outer walls of the plurality of slide rods (26) are all wound with springs (292).
2. A filter press vibration device for high viscosity unloading according to claim 1, characterized in that: One end of a plurality of the springs (292) is fixedly connected to the vibration plate (27), and the other end of a plurality of the springs (292) is fixedly connected to the support plate (21).
3. A filter press vibration device for high viscosity unloading according to claim 1, characterized in that: The left and right inner walls of the rectangular frame (1) are both fixedly connected to an electric push rod (293), the output ends of the two electric push rods (293) are both fixedly connected to an extrusion plate (294), and the two extrusion plates (294) are both compatible with a plurality of filter plate and filter cloth groups (291).
4. A filter press vibration device for high viscosity unloading according to claim 3, characterized in that: The left and right inner walls of the rectangular frame (1) are both fixedly connected to a track one (295), and the outer surfaces of the two tracks one (295) are slidably connected to a collection box (296).
5. A filter press vibration device for high viscosity unloading according to claim 4, characterized in that: The configuration mechanism (3) comprises a bottom plate (31) arranged at the bottom of the rectangular frame (1), a plurality of sleeves (32) being fixedly connected to the top of the bottom plate (31), a plurality of inner walls of the sleeves (32) being slidably connected to a second sliding rod (33), and a plurality of top ends of the second sliding rods (33) being fixedly connected to the rectangular frame (1).
6. A filter press vibration device for high viscosity unloading according to claim 5, characterized in that: A fixed block (34) is fixedly connected to the top of the base plate (31), a second electric push rod (35) is fixedly connected to the fixed block (34), a second track (36) is fixedly connected to the top of the base plate (31), and a trapezoidal slider (37) is slidably connected to the outer surface of the second track (36).
7. A filter press vibration device for high viscosity unloading according to claim 6, characterized in that: The output end of the second electric push rod (35) is fixedly connected to the trapezoidal slider (37), and the bottom of the rectangular frame (1) is fixedly connected to a guide roller group (38), and the outer wall of the guide roller group (38) is in contact with the trapezoidal slider (37).