Dyeing liquid filtering device for electrostatic dyeing cloth
By designing a dyed liquid filtration device for electrostatic dyeing fabrics, using grinding components and multiple filtration technology, the problems of dye particles aggregation and filtration device blockage are solved, and efficient dye purity improvement and filtration efficiency without shutdown cleaning are achieved.
Patent Information
- Application Number
- CN202421201892.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-29
AI Technical Summary
During the dye production process, particles are prone to aggregation during the dissolution process of the dye, resulting in uneven dyeing. After the filter device runs for a long time, the filter holes are blocked, affecting the filtration effect, and need to be shut down to clean, which extends the working time and reduces the filtration efficiency.
A dyed liquid filtration device for electrostatic dyeing cloth is designed, including feed tanks, filter cans and transition boxes. The particles are crushed using a grinding assembly, and the dye purity is improved through multiple filtration. A three-way valve and liquid pump are used to achieve no shutdown cleaning, and the agitating assembly prevents impurities from deposition.
It realizes fine grinding of dye particles and effective removal of impurities, improves dye purity and filtration efficiency, avoids downtime and cleansing, and extends the working time of the device.
Smart Images

Figure CN222623904U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dye production, in particular to a dyeing liquid filtering device for electrostatically dyeing cloth. Background Art
[0002] Dyes refer to a class of organic compounds that can give other substances bright and firm colors. During the dye production process, dye particles are prone to aggregation during the dissolution process, which can lead to uneven dyeing problems. In addition, there are insoluble impurities mixed in the dye during production, which require the use of a filtration device for filtration and purification. After a general filtration device has been running for a long time, the filter holes on the filter component are clogged with accumulated impurities, affecting the filtration effect. The device needs to be stopped for cleaning, which prolongs the working time and reduces the filtration efficiency. Utility Model Content
[0003] The utility model aims to provide a dyeing liquid filtering device for electrostatically dyeing cloth, which has the advantages of being able to crush particles, having a good filtering effect, and not requiring shutdown for cleaning.
[0004] The technical solution of the utility model is as follows:
[0005] A dyeing liquid filtering device for electrostatically dyed cloth comprises a feed tank, a filter tank and a transition box, wherein the feed tank is provided on the left side of the top of the transition box, and a pair of filter tanks are provided on the right side of the top of the transition box, the bottoms of the feed tank and the filter tank are connected to the top of the transition box, a liquid inlet pipe is provided on the top of the left side of the feed tank, a filter plate A is provided at the connection point between the feed tank and the transition box, a grinding assembly matched with the filter plate A is provided in the feed tank, a filter plate B is provided at the connection point between the filter tank and the transition box, a support plate is provided at the bottom of the right side wall of the transition box, a liquid pump is provided on the support plate, the inlet of the liquid pump is connected to the bottom of the transition box, a three-way valve is provided between the two filter tanks, two interfaces of the three-way valve are respectively connected to the tops of the two filter tanks through a liquid distributor, and one interface is connected to the outlet of the liquid pump through a liquid infusion tube, a stirring assembly is provided in the transition box, a support column is provided at the bottom of the transition box, a liquid outlet pipe is provided at the bottom of the left side of the transition box, and a valve is provided on the liquid outlet pipe.
[0006] Preferably, the grinding assembly includes a grinding roller, a rotating rod A and a motor A. A rotating rod A is provided on the vertical center axis of the feed tank, and the top of the rotating rod A is rotatably connected to the top of the feed tank. A motor A is provided on the top of the feed tank, and the driving rod of the motor A is coaxially connected to the top of the rotating rod A. The left and right sides of the bottom end of the rotating rod A are respectively rotatably connected with a grinding roller in the horizontal direction. The filter plate A is circular in shape, and the two grinding rollers are in the same straight line direction, and the grinding rollers roll and abut against the upper surface of the filter plate A.
[0007] Preferably, the stirring assembly includes a stirring rod, a rotating rod B and a motor B. The rotating rod B is provided on the vertical central axis of the transition box, and stirring rods are evenly provided on the side walls of the rotating rod along the horizontal direction. The bottom end of the rotating rod B is rotatably connected to the bottom of the transition box. The bottom of the transition box is provided with a motor B, and the driving rod of the motor B is coaxially connected to the bottom end of the rotating rod B.
[0008] Preferably, waste outlets communicating with each other inside and outside are provided on the side walls of the feed tank and the filter tank, the waste outlet of the feed tank faces the filter plate A, and the waste outlet of the filter tank faces the filter plate B. A sealing door is hinged on the waste outlet, and the sealing door and the closing part of the waste outlet are provided with corresponding locks.
[0009] Preferably, a liquid level gauge is provided on the side wall of the transition box.
[0010] The utility model has the following beneficial technical effects:
[0011] 1. The device can grind the larger material particles in the dye, remove impurities through multiple filtrations, and improve the purity of the dye; the dye is poured into the feed tank from the inlet pipe, and the larger material particles blocked by the filter plate A can be crushed by the grinding component. The dye enters the transition box through the feed tank, and the dye extracted from the transition box by the started liquid pump is sent to the three-way valve through the infusion pipe. The three-way valve can select the filter tank connected to the infusion pipe. The dye entering the filter tank is filtered by the filter plate B and then falls back into the transition box, completing an infusion cycle. After completing multiple infusion cycles, the dye is filtered multiple times by the filter plate B, which improves the purity. After opening the valve, the dye leaves the transition box from the outlet pipe.
[0012] 2. When there are a lot of impurities accumulated in the filter tank, affecting the filtering effect of filter plate B, operate the three-way valve to change the filter tank connected to the infusion tube, and take the opportunity to clean the filter tank that is out of the infusion cycle without affecting the normal operation of the device.
[0013] 3. Stir the dye in the transition box through the stirring component to make the impurities in the dye float up, so as to prevent the impurities from settling at the bottom of the transition box instead of flowing into the filter tank with the dye, thus affecting the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The technical solution of the utility model will be further described below in conjunction with the accompanying drawings.
[0015] Attached Figure 1 It is the front view of the utility model.
[0016] Attached Figure 2 It is a cross-sectional view from the main perspective of the utility model.
[0017] Attached Figure 3 It is a top view of the utility model.
[0018] In the figure: 1-feed tank, 2-filter tank, 3-transition box, 4-liquid inlet pipe, 5-filter plate A, 6-grinding assembly, 7-filter plate B, 8-support plate, 9-liquid pump, 10-three-way valve, 11-liquid distribution pipe, 12-infusion pipe, 13-stirring assembly, 14-support column, 15-liquid outlet pipe, 16-valve, 17-grinding roller, 18-rotating rod A, 19-motor A, 20-stirring rod, 21-rotating rod B, 22-motor B, 23-waste outlet, 24-sealing door, 25-lock, 26-liquid level meter. DETAILED DESCRIPTION
[0019] The utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0020] Example:
[0021] like Figures 1 to 3 As shown, this embodiment provides a dyeing liquid filtering device for electrostatically dyeing cloth, including a feed tank 1, a filter tank 2 and a transition box 3, the feed tank 1 is provided on the left side of the top of the transition box 3, a pair of filter tanks 2 are provided on the right side of the top of the transition box 3, the bottoms of the feed tank 1 and the filter tank 2 are connected to the top of the transition box 3, a liquid inlet pipe 4 is provided on the top of the left side of the feed tank 1, a filter plate A5 is provided at the connection between the feed tank 1 and the transition box 3, a grinding assembly 6 matched with the filter plate A5 is provided in the feed tank 1, and a filter tank 2 is provided at the connection between the filter plate A5 and the transition box 3. Filter plate B7, a support plate 8 is provided at the bottom of the right side wall of the transition box 3, a liquid pump 9 is provided on the support plate 8, the inlet of the liquid pump 9 is connected with the bottom of the transition box 3, a three-way valve 10 is provided between the two filter tanks 2, two interfaces of the three-way valve 10 are respectively connected with the top of the two filter tanks 2 through a liquid dividing pipe 11, and one interface is connected with the outlet of the liquid pump 9 through an infusion pipe 12, a stirring assembly 13 is provided in the transition box 3, a support column 14 is provided at the bottom of the transition box 3, a liquid outlet pipe 15 is provided at the bottom of the left side of the transition box 3, and a valve 16 is provided on the liquid outlet pipe 15.
[0022] The device can grind the larger material particles in the dye, remove impurities through multiple filtrations, and improve the purity of the dye; the dye is poured into the feed tank 1 from the liquid inlet pipe 4, and the larger material particles blocked by the filter plate A5 can be crushed by the grinding assembly 6, and the dye enters the transition box 3 through the feed tank 1, and the dye extracted from the transition box 3 by the activated liquid pump 9 is sent to the three-way valve 10 through the infusion pipe 12. The three-way valve 10 can select the filter tank 2 connected to the infusion pipe 12, and the dye entering the filter tank 2 falls back into the transition box 3 after being filtered by the filter plate B7, completing an infusion cycle. After completing multiple infusion cycles, the dye is filtered multiple times by the filter plate B7, and the purity is improved. After the valve 16 is opened, the dye leaves the transition box 3 from the liquid outlet pipe 15. When there are many impurities accumulated in the filter tank 2 and the filtering effect of the filter plate B7 is affected, the filter tank 2 connected to the infusion pipe 12 can be changed by operating the three-way valve 10, and the filter tank 2 that is out of the infusion cycle can be cleaned up at this time without affecting the normal operation of the device. The dye in the transition box 3 is stirred by the stirring assembly 13 to make the impurities in the dye float up, thereby preventing the impurities from being deposited at the bottom of the transition box 3 instead of flowing into the filter tank 2 with the dye, thereby affecting the filtering effect.
[0023] Furthermore, the grinding assembly 6 includes a grinding roller 17, a rotating rod A18 and a motor A19. A rotating rod A18 is provided on the vertical center axis of the feed tank 1. The top of the rotating rod A18 is rotatably connected to the top of the feed tank 1. A motor A19 is provided on the top of the feed tank 1. The driving rod of the motor A19 is coaxially connected to the top of the rotating rod A18. The left and right sides of the bottom end of the rotating rod A18 are respectively rotatably connected with a grinding roller 17 along the horizontal direction. The filter plate A5 is circular in shape. The two grinding rollers 17 are in the same straight line direction, and the grinding rollers 17 roll against the upper surface of the filter plate A5.
[0024] After the motor A19 is started, it can drive the rotating rod A18 connected to its driving rod to rotate, and then drive the grinding roller 17 connected to the rotating rod A18 to rotate around the central axis of the feed tank 1. The grinding roller 17 rolling on the filter plate A5 crushes the material particles on the filter plate A5.
[0025] Furthermore, the stirring assembly 13 includes a stirring rod 20, a rotating rod B21 and a motor B22. The rotating rod B21 is provided on the vertical center axis of the transition box 3, and the stirring rods 20 are evenly provided on the side walls of the rotating rod along the horizontal direction. The bottom end of the rotating rod B21 is rotatably connected to the bottom of the transition box 3. A motor B22 is provided at the bottom of the transition box 3, and the driving rod of the motor B22 is coaxially connected to the bottom end of the rotating rod B21.
[0026] After the motor B22 is started, it can drive the rotating rod B21 connected to its driving rod to rotate, and then drive the stirring rod connected to the rotating rod B21 to rotate around the central axis of the transition box 3. The rotating stirring rod 20 stirs the dye in the transition box 3, driving the impurities in the dye to float, thereby reducing the probability of impurities depositing at the bottom of the transition box 3.
[0027] Furthermore, waste outlets 23 communicating with each other inside and outside are provided on the side walls of the feed tank 1 and the filter tank 2. The waste outlet 23 of the feed tank 1 faces the filter plate A5, and the waste outlet 23 of the filter tank 2 faces the filter plate B7. A sealing door 24 is hinged on the waste outlet 23, and the sealing door 24 and the waste outlet 23 are provided with corresponding lock buckles 25 at the closing part.
[0028] When the filter plates A5 and B7 need to be cleaned, the staff can unlock the lock 25 and turn open the sealing door 24 to clean the filter plates A5 and B7 from the waste outlet 23 .
[0029] Furthermore, a liquid level gauge 26 is provided on the side wall of the transition box 3. The staff can conveniently check the liquid level of the dye in the transition box 3 through the liquid level gauge 26 to judge whether the amount of dye in the transition box 3 is appropriate.
[0030] The working principle and use process of this utility model:
[0031] After the staff starts the motor A19, the dye is poured into the liquid inlet pipe 4. The dye enters the transition box 3 after being filtered by the filter plate A5. After being crushed by the grinding roller 17 blocked by the filter plate A5, it falls into the transition box 3 with the dye. After the transition box 3 is filled with enough dye, the liquid pump 9 and the motor B22 are started. The stirring rod 20 driven by the motor B22 stirs the dye so that the impurities in the dye remain in a floating state and can flow with the dye. The dye in the transition box 3 is driven by the liquid pump 9 through the liquid infusion pipe 12, the three-way valve 10 and the liquid distribution pipe 11 to the selected filter tank 2. The dye falls back into the transition box 3 after being filtered by the filter plate B7 in the filter tank 2, completing an infusion cycle. After multiple infusion cycles, the dye filtering operation is completed. After the dye is filtered, the liquid pump 9 and the motor B22 are turned off, the valve 16 is opened, and the dye is discharged from the liquid outlet pipe 15.
[0032] The above are only specific application examples of the utility model, and do not constitute any limitation on the protection scope of the utility model. Any technical solution formed by equivalent transformation or equivalent replacement falls within the protection scope of the utility model.
Claims
1. A dyeing liquid filtering device for electrostatically dyeing cloth, characterized in that: It includes a feed tank, a filter tank and a transition box, wherein a feed tank is provided on the left side of the top of the transition box, a pair of filter tanks are provided on the right side of the top of the transition box, the bottoms of the feed tank and the filter tank are connected with the top of the transition box, a liquid inlet pipe is provided on the top of the left side of the feed tank, a filter plate A is provided at the connection point between the feed tank and the transition box, a grinding assembly matched with the filter plate A is provided in the feed tank, a filter plate B is provided at the connection point between the filter tank and the transition box, a support plate is provided at the bottom of the right side wall of the transition box, a liquid pump is provided on the support plate, the inlet of the liquid pump is connected with the bottom of the transition box, a three-way valve is provided between the two filter tanks, two interfaces of the three-way valve are respectively connected with the tops of the two filter tanks through liquid separators, and one interface is connected with the outlet of the liquid pump through a liquid infusion tube, a stirring assembly is provided in the transition box, a support column is provided at the bottom of the transition box, a liquid outlet pipe is provided at the bottom of the left side of the transition box, and a valve is provided on the liquid outlet pipe.
2. The dyeing liquid filtering device for electrostatically dyeing cloth according to claim 1, characterized in that: The grinding assembly includes a grinding roller, a rotating rod A and a motor A. A rotating rod A is provided on the vertical center axis of the feed tank. The top of the rotating rod A is rotatably connected to the top of the feed tank. A motor A is provided on the top of the feed tank. The driving rod of the motor A is coaxially connected to the top of the rotating rod A. The left and right sides of the bottom end of the rotating rod A are respectively rotatably connected with grinding rollers along the horizontal direction. The filter plate A is circular in shape. The two grinding rollers are in the same straight line direction, and the grinding rollers roll and abut against the upper surface of the filter plate A.
3. The dyeing liquid filtering device for electrostatically dyeing cloth according to claim 1, characterized in that: The stirring assembly includes a stirring rod, a rotating rod B and a motor B. The rotating rod B is provided on the vertical central axis of the transition box, and stirring rods are evenly provided on the side walls of the rotating rod along the horizontal direction. The bottom end of the rotating rod B is rotatably connected to the bottom of the transition box. The bottom of the transition box is provided with a motor B, and the driving rod of the motor B is coaxially connected to the bottom end of the rotating rod B.
4. The dyeing liquid filtering device for electrostatically dyeing cloth according to claim 1, characterized in that: The side walls of the feed tank and the filter tank are provided with waste outlets which are communicated with each other inside and outside. The waste outlet of the feed tank faces the filter plate A, and the waste outlet of the filter tank faces the filter plate B. A sealing door is hinged on the waste outlet, and the sealing door and the waste outlet are provided with corresponding locks at the closing part.
5. The dyeing liquid filtering device for electrostatically dyeing cloth according to claim 1, characterized in that: A liquid level gauge is provided on the side wall of the transition box.