Emulsifying device for baking grease
By introducing motor-driven feed and stirring mechanism into the emulsification device, the problem that existing devices cannot evenly add emulsifiers, and the rapid and full mixing of grease and emulsifiers is achieved, and the emulsification efficiency and working efficiency are improved.
Patent Information
- Application Number
- CN202421273893.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing emulsifier devices cannot evenly add emulsifiers, resulting in the extended time of full mixing of oil and emulsifiers, reducing the emulsification efficiency, and affecting the working efficiency.
An emulsification device for baking greases is designed, using a motor-driven feeding mechanism and agitating mechanism to achieve uniform addition and sufficient stirring of emulsifier through the feeding plate and the mixing rod, and the emulsification process is accelerated by combining the spoiler and the toothing mechanism.
The rapid and full mixing of emulsifier and oil is achieved, the emulsification efficiency is improved, the mixing time is shortened, and the work efficiency is avoided.
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Figure CN222624208U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of oil emulsification equipment, and in particular to an emulsification device for baking oil. Background Art
[0002] Emulsification is the process of evenly dispersing a liquid in another immiscible liquid in the form of tiny droplets. Emulsification is a liquid-liquid interface phenomenon where two immiscible liquids, such as oil and water, are separated into two layers in a container, with the oil of lower density in the upper layer and the water of higher density in the lower layer. If an appropriate surfactant is added and stirred vigorously, the oil is dispersed in the water to form an emulsion. This process is called emulsification.
[0003] At present, a Chinese patent announcement with announcement number CN210356809U discloses an emulsifying device for oil processing, including a base and an emulsifying box, the emulsifying box is fixed on the base, an emulsifying chamber is arranged in the emulsifying box, a power mechanism is arranged between the base and the emulsifying box, the power mechanism extends into the emulsifying chamber, a fixed pipe is fixedly connected to the power mechanism, a plurality of connecting pipes are fixedly connected to the fixed pipe, a plurality of connecting pipes are fixedly connected to one end away from the fixed pipe with a liquid outlet head, a plurality of stirring rods are fixedly connected to the fixed pipe, a rotating joint is arranged on the fixed pipe, a conveying pipe is connected to the rotating joint, two heating pipes are arranged at the bottom of the emulsifying chamber, and an electronic thermometer is arranged on the emulsifying box. The structure is reasonable, and oil can be passed into water and dispersed in water with small particles of oil, and the rate at which oil is dispersed in water is accelerated, thus greatly increasing the emulsification efficiency of oil and saving production costs.
[0004] In actual use, it is found that an emulsifier is often required to be added for mixing and stirring during emulsification processing, but the existing device cannot add the emulsifier evenly, resulting in a longer mixing time of the oil and the emulsifier, and then the emulsification efficiency is reduced, affecting the work efficiency. Therefore, we propose an emulsification device for baking oil to solve the above problem. Utility Model Content
[0005] The purpose of this application is to solve the shortcomings of the prior art: the existing devices cannot add emulsifiers evenly, resulting in prolonged time for full mixing of oil and emulsifier, thereby reducing emulsification efficiency and affecting work efficiency, and to propose an emulsifying device for baking oil.
[0006] In order to achieve the above purpose, this application adopts the following technical solutions:
[0007] An emulsifying device for baking fat comprises an emulsifying barrel, a function box is fixedly installed on the left side of the emulsifying barrel, a feeding barrel is fixedly installed on the top of the emulsifying barrel, a barrel cover is arranged on the feeding barrel, the same partition is fixedly installed on the inner walls on both sides of the emulsifying barrel, a same feeding pipe is arranged between the emulsifying barrel and the feeding barrel, the bottom end of the feeding pipe passes through the partition, a motor is fixedly installed on the inner wall on the left side of the function box, the motor output shaft extends to the right side of the feeding pipe, and a material shifting mechanism is arranged on the motor output shaft; a stirring mechanism is arranged in the emulsifying barrel, a discharge pipe is arranged at the bottom of the emulsifying barrel, a dredging mechanism is arranged between the discharge pipe and the function box, and a supporting leg is arranged at the bottom of the emulsifying barrel, and the supporting leg is located outside the discharge pipe.
[0008] Preferably, the material-dispensing mechanism comprises a material-dispensing roller and a material-dispensing plate, the material-dispensing roller is fixedly sleeved on the output shaft of the motor, the material-dispensing roller is located in the feeding tube, and the material-dispensing plate is arranged on the material-dispensing roller.
[0009] Preferably, the stirring mechanism includes a stirring shaft, a stirring rod and a spoiler rod. The stirring shaft is rotatably installed on the inner wall of the top of the emulsifying barrel. The stirring shaft is located on the right side of the feeding tube. The bottom end of the stirring shaft extends to below the partition. The stirring rod is fixedly installed on the stirring shaft. The stirring rod is provided with a spoiler rod. A gear mechanism is provided between the stirring shaft and the motor output shaft.
[0010] Preferably, the gear mechanism includes two bevel gears, and bevel gears are fixedly sleeved on the stirring shaft and the right end of the motor output shaft, and the two bevel gears are meshed with each other.
[0011] Preferably, the dredging mechanism includes a dredging shaft and a dredging plate, the left inner wall of the functional box and the right inner wall of the discharge pipe are rotatably mounted with the same dredging shaft, the dredging plate is arranged on the dredging shaft, the dredging plate is located in the discharge pipe, and a transmission mechanism is arranged between the dredging shaft and the motor output shaft.
[0012] Preferably, the transmission mechanism includes two transmission wheels and a transmission belt, the dredging shaft and the motor output shaft are both fixedly sleeved with transmission wheels, the two transmission wheels are both located in the function box, and the transmission sleeves on the two transmission wheels are provided with the same transmission belt.
[0013] Preferably, a feed pipe is provided on the top of the emulsifying barrel, the bottom end of the feed pipe passes through the partition, and the feed pipe is located on the right side of the stirring shaft.
[0014] Preferably, a solenoid valve is provided on the discharge pipe.
[0015] Beneficial effects of this application:
[0016] 1. Through the coordination of the motor, bevel gear, stirring shaft, stirring rod and spoiler rod, the motor can drive the stirring shaft and the spoiler rod to rotate continuously, the stirring rod can continuously stir the emulsifier and grease, and the spoiler rod can form turbulence on the liquid, so as to achieve the purpose of accelerating the emulsification efficiency;
[0017] 2. Through the cooperation of the motor, the material-dispensing roller and the material-dispensing plate, the motor can drive the material-dispensing plate to rotate, and the material-dispensing plate can be used to uniformly dispense the emulsifier in the feeding tube, so that the material can be uniformly added to the emulsifying barrel, and the emulsifier and grease can be fully mixed to improve the emulsification efficiency and avoid affecting the work efficiency;
[0018] 3. Through the cooperation of the motor, two transmission wheels, transmission belts, dredging rods and dredging plates, the motor can drive the dredging plates to rotate, and the dredging plates can continuously stir the emulsion in the discharge pipe, thereby accelerating the emulsion discharge and improving the emulsion discharge efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of an emulsifying device for baking fats proposed in this application;
[0020] Figure 2 This is a schematic diagram of the front cross-sectional structure of an emulsifying device for baking fats proposed in this application;
[0021] Figure 3 This is a schematic diagram of the three-dimensional structure of a material equalizing mechanism of an emulsifying device for baking fats proposed in this application;
[0022] Figure 4 This is a schematic diagram of the three-dimensional structure of a transmission mechanism of an emulsifying device for baking fats proposed in this application.
[0023] In the figure: 1. emulsifying barrel; 2. function box; 3. feeding barrel; 4. partition; 5. feeding pipe; 6. motor; 7. feeding roller; 8. feeding plate; 9. stirring shaft; 10. stirring rod; 11. spoiler rod; 12. bevel gear; 13. discharge pipe; 14. dredging shaft; 15. dredging plate; 16. transmission wheel; 17. transmission belt; 18. solenoid valve; 19. feeding pipe; 20. barrel cover. DETAILED DESCRIPTION
[0024] The technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.
[0025] Reference Figure 1-4An emulsifying device for baking fat comprises an emulsifying barrel 1, a function box 2 is fixedly installed on the left side of the emulsifying barrel 1, a feeding barrel 3 is fixedly installed on the top of the emulsifying barrel 1, a barrel cover 20 is arranged on the feeding barrel 3, the same partition 4 is fixedly installed on the inner walls of both sides of the emulsifying barrel 1, a same feeding pipe 5 is arranged between the emulsifying barrel 1 and the feeding barrel 3, and the bottom end of the feeding pipe 5 passes through the partition 4, a motor 6 is fixedly installed on the inner wall of the left side of the function box 2, the output shaft of the motor 6 extends to the right side of the feeding pipe 5, and a material shifting mechanism is arranged on the output shaft of the motor 6; a stirring mechanism is arranged in the emulsifying barrel 1, a discharge pipe 13 is arranged at the bottom of the emulsifying barrel 1, a dredging mechanism is arranged between the discharge pipe 13 and the function box 2, and a supporting leg is arranged at the bottom of the emulsifying barrel 1, and the supporting leg is located outside the discharge pipe 13.
[0026] In this embodiment, the material-dispensing mechanism includes a material-dispensing roller 7 and a material-dispensing plate 8. The material-dispensing roller 7 is fixedly sleeved on the output shaft of the motor 6. The material-dispensing roller 7 is located in the feeding tube 5. The material-dispensing plate 8 is provided on the material-dispensing roller 7. By providing the material-dispensing mechanism, the motor 6 can drive the material-dispensing plate 8 to rotate, so as to achieve the purpose of uniformly dispensing the emulsifier in the feeding tube 5 through the material-dispensing plate 8.
[0027] In this embodiment, the stirring mechanism includes a stirring shaft 9, a stirring rod 10 and a spoiler rod 11. The stirring shaft 9 is rotatably installed on the inner wall of the top of the emulsifying barrel 1. The stirring shaft 9 is located on the right side of the feeding tube 5. The bottom end of the stirring shaft 9 extends to the bottom of the partition 4. The stirring rod 10 is fixedly installed on the stirring shaft 9. The spoiler rod 11 is arranged on the stirring rod 10. A gear mechanism is arranged between the stirring shaft 9 and the output shaft of the motor 6. By providing the stirring mechanism, the stirring shaft 9 can drive the stirring rod 10 and the spoiler rod 11 to rotate, so that the emulsifier and the oil can be continuously stirred by the stirring rod 10, and the liquid can be turbulent by the spoiler rod 11, so as to achieve the purpose of accelerating the emulsification efficiency.
[0028] In this embodiment, the gear mechanism includes two bevel gears 12. Bevel gears 12 are fixedly mounted on the stirring shaft 9 and the right end of the output shaft of the motor 6. The two bevel gears 12 are meshed with each other. By providing the gear mechanism, the motor 6 can drive the stirring shaft 9 to rotate.
[0029] In this embodiment, the dredging mechanism includes a dredging shaft 14 and a dredging plate 15. The left inner wall of the functional box 2 and the right inner wall of the discharge pipe 13 are rotatably installed with the same dredging shaft 14. The dredging plate 15 is arranged on the dredging shaft 14. The dredging plate 15 is located in the discharge pipe 13. A transmission mechanism is arranged between the dredging shaft 14 and the output shaft of the motor 6. By providing the dredging mechanism, the dredging shaft 14 can drive the dredging plate 15 to rotate, so that the dredging plate 15 can continuously stir the emulsion in the discharge pipe 13, thereby achieving the purpose of accelerating the discharge of the emulsion.
[0030] In this embodiment, the transmission mechanism includes two transmission wheels 16 and a transmission belt 17. The transmission wheels 16 are fixedly sleeved on the dredging shaft 14 and the output shaft of the motor 6. The two transmission wheels 16 are both located in the functional box 2. The transmission sleeves of the two transmission wheels 16 are provided with the same transmission belt 17. By setting up the transmission mechanism, the motor 6 can drive the dredging shaft 14 to rotate.
[0031] In this embodiment, a feed pipe 19 is provided on the top of the emulsifying barrel 1, and the bottom end of the feed pipe 19 passes through the partition 4. The feed pipe 19 is located on the right side of the stirring shaft 9. By providing the feed pipe 19, the oil raw material can be added through the feed pipe 19.
[0032] In this embodiment, a solenoid valve 18 is provided on the discharge pipe 13 . By providing the solenoid valve 18 , the material can be discharged through the discharge pipe 13 by opening the solenoid valve 18 .
[0033] In the present application, when working, by starting the motor 6, the two bevel gears 12 can be driven to rotate, the stirring shaft 9 can be driven to rotate, the stirring rod 10 can be driven to rotate, and the spoiler rod 11 can be driven to rotate. The stirring rod 10 can continuously stir the emulsifier and the grease, and the spoiler rod 11 can form turbulence for the liquid, so as to achieve the purpose of accelerating the emulsification efficiency. When the emulsifier needs to be added, the barrel cover 20 is opened, and the emulsifier is poured into the feeding barrel 3. The motor 6 can drive the material-dispensing roller 7 to rotate, and the material-dispensing plate 8 can be driven to rotate, so as to achieve the purpose of accelerating the emulsification efficiency through the material-dispensing plate 8. The emulsifier in the emulsifier can be stirred at a uniform speed, so that the emulsifying barrel 1 can be added at a uniform speed, and the emulsifier and the grease can be fully mixed, so as to improve the emulsification efficiency and avoid affecting the work efficiency. Because the flow rate of the emulsion after emulsification is slow, it is necessary to dredge it during discharging. The motor 6 can drive the dredging shaft 14 to rotate through the two transmission wheels 16 and the transmission belt 17, and can drive the dredging plate 15 to rotate, so that the dredging plate 15 can continuously stir the emulsion in the discharge pipe 13, so as to accelerate the emulsion discharge and improve the emulsion discharge efficiency.
Claims
1. An emulsifying device for baking fat, characterized in that: It comprises an emulsifying barrel (1), a function box (2) is fixedly installed on the left side of the emulsifying barrel (1), a feeding barrel (3) is fixedly installed on the top of the emulsifying barrel (1), a barrel cover (20) is provided on the feeding barrel (3), the same partition (4) is fixedly installed on the inner walls of both sides of the emulsifying barrel (1), a same feeding pipe (5) is provided between the emulsifying barrel (1) and the feeding barrel (3), the bottom end of the feeding pipe (5) passes through the partition (4), a motor (6) is fixedly installed on the inner wall of the left side of the function box (2), the output shaft of the motor (6) extends to the right side of the feeding pipe (5), and a material shifting mechanism is provided on the output shaft of the motor (6); A stirring mechanism is provided inside the emulsifying barrel (1), a discharge pipe (13) is provided at the bottom of the emulsifying barrel (1), a dredging mechanism is provided between the discharge pipe (13) and the functional box (2), and a supporting leg is provided at the bottom of the emulsifying barrel (1), the supporting leg being located outside the discharge pipe (13).
2. An emulsifying device for baking fat according to claim 1, characterized in that: The material-discharging mechanism comprises a material-discharging roller (7) and a material-discharging plate (8); the material-discharging roller (7) is fixedly sleeved on the output shaft of the motor (6); the material-discharging roller (7) is located in the feeding pipe (5); and the material-discharging plate (8) is arranged on the material-discharging roller (7).
3. The emulsifying device for baking fat according to claim 1, characterized in that: The stirring mechanism comprises a stirring shaft (9), a stirring rod (10) and a spoiler rod (11); the stirring shaft (9) is rotatably mounted on the inner wall of the top of the emulsifying barrel (1); the stirring shaft (9) is located on the right side of the feeding pipe (5); the bottom end of the stirring shaft (9) extends below the partition (4); the stirring rod (10) is fixedly mounted on the stirring shaft (9); the stirring rod (10) is provided with a spoiler rod (11); and a gear mechanism is provided between the stirring shaft (9) and the output shaft of the motor (6).
4. The emulsifying device for baking fat according to claim 3, characterized in that: The gear mechanism comprises two bevel gears (12). The stirring shaft (9) and the right end of the output shaft of the motor (6) are both fixedly sleeved with bevel gears (12), and the two bevel gears (12) are meshed with each other.
5. The emulsifying device for baking fat according to claim 1, characterized in that: The dredging mechanism comprises a dredging shaft (14) and a dredging plate (15); the left inner wall of the functional box (2) and the right inner wall of the discharge pipe (13) are rotatably mounted with the same dredging shaft (14); the dredging plate (15) is arranged on the dredging shaft (14); the dredging plate (15) is located in the discharge pipe (13); and a transmission mechanism is arranged between the dredging shaft (14) and the output shaft of the motor (6).
6. The emulsifying device for baking fat according to claim 5, characterized in that: The transmission mechanism comprises two transmission wheels (16) and a transmission belt (17); the transmission wheels (16) are fixedly sleeved on the dredging shaft (14) and the output shaft of the motor (6); the two transmission wheels (16) are both located in the function box (2); and the transmission sleeves on the two transmission wheels (16) are provided with the same transmission belt (17).
7. The emulsifying device for baking fat according to claim 1, characterized in that: A feed pipe (19) is provided at the top of the emulsification barrel (1), the bottom end of the feed pipe (19) passes through the partition (4), and the feed pipe (19) is located on the right side of the stirring shaft (9).
8. The emulsifying device for baking fat according to claim 1, characterized in that: The discharge pipe (13) is provided with a solenoid valve (18).
Citation Information
Patent Citations
Emulsifying equipment for grease processing
CN210356809U