Rubber plasticizer blending kettle

By designing a rubber plasticizer blending kettle including a heating cylinder, a stirring assembly, a follower assembly and a scraping wall assembly, the problem of uneven mixing of rubber fill oil in the prior art is solved, and the rapid and uniform mixing of rubber and plasticizer is achieved, which improves the mixing efficiency and reduces production costs.

CN222624250UActive Publication Date: 2025-03-18YANSHI ZHONGYI PETROL-CHEM IND YOUYIN CO
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Patent Information

Application Number
CN202421310148.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-18
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing rubber-filled oil blending kettle is difficult to ensure uniformity during the mixing process, resulting in incomplete mixing of raw materials and long stirring time, which increases production costs and reduces mixing efficiency.

Method used

A rubber plasticizer blending kettle is designed, including a heating cylinder, a feed tube, a stirring assembly, a follow-up assembly and a scraping wall assembly. By driving the motor to rotate the driving gear and the stirring shaft, combined with the design of driven gear and toothed stirring sheet, the rubber and plasticizer can be quickly and evenly mixed, and the rubber stuck in the inner wall is scraped off by the scraping wall assembly to improve mixing efficiency.

Benefits of technology

The rapid and uniform mixing of rubber and plasticizer is achieved, which shortens the stirring time, improves the mixing efficiency, and reduces the production cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber plasticizer blending kettle and relates to the technical field of rubber. The device comprises a heating cylinder and further comprises a feeding pipe connected to the upper end of the outer wall of the heating cylinder in a sealed mode, a stirring assembly is arranged in the center of the interior of the heating cylinder, follow-up assemblies are circumferentially distributed on the lower end face of a cover plate, and a wall scraping assembly is arranged in the heating cylinder. According to the stirring device, the driving motor can drive the driving gear to rotate, the driving gear can drive the stirring shaft to rotate, then the driving gear can drive the driven gear to rotate, and the tooth-shaped stirring blade I can rotate in the direction opposite to the stirring shaft along with the rotating shaft under the transmission of the driven gear; the mixing of rubber and a plasticizer can be accelerated in different stirring directions, and meanwhile, a driven gear can drive a driven gear ring to rotate, so that a wall scraping rod is driven to scrape off the rubber adhered to the inner wall of the heating cylinder, and the rubber enters a central mixing area in the heating cylinder again, so that the rubber is stirred and mixed more uniformly and efficiently.
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Description

Technical Field

[0001] The utility model belongs to the technical field of rubber, in particular to a rubber plasticizer blending kettle. Background Art

[0002] Rubber lubricant is a high aromatic oil obtained by dewaxing and solvent extraction of lubricant fractions. It is used in rubber processing industry, shoemaking industry, etc.

[0003] During the production and processing of rubber filler oil, a variety of raw materials need to be stirred and blended. During stirring, although the current blending kettle can mix multiple groups of raw materials, it is difficult to ensure efficient mixing while ensuring uniformity. Some raw materials settle at the bottom, resulting in incomplete mixing of the raw materials. In addition, the stirring time is relatively long, which increases the cost of processing and production and reduces the mixing efficiency. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the utility model provides a rubber plasticizer blending kettle, which can effectively solve the problems of the prior art.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a rubber plasticizer blending kettle, comprising a heating cylinder and a cover plate installed on the upper end surface of the heating cylinder, and also comprising:

[0007] A feed pipe, sealed and connected to the upper end of the outer wall of the heating cylinder, for adding rubber and plasticizer into the interior of the heating cylinder;

[0008] A support assembly is circumferentially arranged in the middle of the outer wall of the heating cylinder and is used to support the heating cylinder;

[0009] A stirring assembly is arranged at the center of the heating cylinder and is used to stir the rubber inside the heating cylinder so as to mix it with the plasticizer;

[0010] Follower components are circumferentially arranged on the lower end surface of the cover plate to improve stirring efficiency;

[0011] The wall scraping assembly is arranged inside the heating cylinder and is used for scraping the rubber on the inner wall of the heating cylinder.

[0012] Furthermore, the stirring assembly includes a driving motor, a driving gear, and a stirring shaft. The driving motor is fixed at the center of the upper end surface of the cover plate, the driving gear is fixed at the output end of the driving motor, the stirring shaft is fixed at the center of the lower end surface of the driving gear, and one end of the stirring shaft extends toward the interior of the heating cylinder.

[0013] Furthermore, the follower assembly includes a driven gear, a rotating shaft, and a toothed stirring blade. The driven gear is circumferentially distributed and rotatably connected to the lower end surface of the cover plate, and the driven gear is meshingly connected to the driving gear. The rotating shaft is fixed at the central position of the lower end surface of the driven gear. The toothed stirring blade is linearly distributed and fixed to the outside of the rotating shaft, and the outer teeth of the toothed stirring blade are folded up and down in sequence.

[0014] Furthermore, the wall scraping assembly includes a driven gear ring, a scraping rod, and two toothed stirring blades. The driven gear ring is rotatably connected to the central position of the lower end surface of the cover plate, and the driven gear ring is meshingly connected to the driven gear. The scraping rod is fixed to the lower end surface of the driven gear, and the outer wall of the scraping rod is in contact with the inner wall of the heating cylinder. The two toothed stirring blades are fixed to the inner lower end of the scraping rod.

[0015] Furthermore, the bottom of the heating cylinder is sealed and connected with a discharge pipe, and a switch valve is arranged in the middle of the discharge pipe.

[0016] Furthermore, the support assembly includes a mounting sheet metal, a supporting base, and a locking screw. The mounting sheet metal is fixed in a circular distribution on the middle part of the outer wall of the heating cylinder. The supporting base is arranged on the lower end surface of the mounting sheet metal, and a threaded hole is arranged on the top of the supporting base. The locking screw passes through the mounting sheet metal and is threadedly connected to the inside of the threaded hole.

[0017] The utility model has the following beneficial effects:

[0018] The utility model can drive the driving gear to rotate by the driving motor provided, and then the driving gear can drive the stirring shaft to rotate. Since the driven gear is meshed with the driving gear, the driving gear can drive the driven gear to rotate. The toothed stirring blade can rotate in the opposite direction to the stirring shaft under the transmission of the driven gear along with the rotating shaft, and can accelerate the mixing of rubber and plasticizer with different stirring directions, so that the mixing can be faster and more uniform. At the same time, the driven gear can drive the driven gear ring to rotate, and then drive the scraping rod to scrape off the rubber adhered to the inner wall of the heating cylinder, and re-enter the central mixing area inside the heating cylinder, so that the stirring and mixing are more uniform and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a top view schematic diagram of the rubber plasticizer blending kettle of the utility model;

[0021] Figure 2 This is a top view schematic diagram of the stirring assembly of the utility model;

[0022] Figure 3 It is a schematic cross-sectional view of a rubber plasticizer blending kettle of the utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Heating cylinder; 2. Installation sheet metal; 3. Support foot; 4. Discharge pipe; 5. Locking screw; 6. Feed pipe; 7. Driving motor; 8. Cover plate; 9. Driving gear; 10. Stirring shaft; 11. Rotating shaft; 12. Toothed stirring blade 1; 13. Driven gear; 14. Driven gear ring; 15. Scraping rod; 16. Toothed stirring blade 2. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] See also Figure 1-3 As shown, the utility model is a rubber plasticizer blending kettle, comprising a heating cylinder 1 and a cover plate 8 installed on the upper end surface of the heating cylinder 1, and also comprising:

[0027] A feed pipe 6 is sealably connected to the upper end of the outer wall of the heating cylinder 1 and is used to add rubber and plasticizer to the interior of the heating cylinder 1. The feed pipe 6 is provided to add rubber and plasticizer to the interior of the heating cylinder 1, and a heating wire is provided in the inner wall interlayer of the heating cylinder 1 to heat the interior of the heating cylinder 1 to increase the fluidity of the rubber filling oil for subsequent stirring and mixing. A discharge pipe 4 is sealably connected to the bottom of the heating cylinder 1, and a switch valve is provided in the middle of the discharge pipe 4. The discharge pipe 4 is provided to discharge the mixed rubber filling oil after the subsequent components are stirred, and the switch valve is provided to control the discharge and closing of the discharge pipe 4;

[0028] The support assembly is circumferentially arranged in the middle of the outer wall of the heating cylinder 1, and is used to support the heating cylinder 1. The support assembly includes a mounting sheet metal 2, a supporting foot 3, and a locking screw 5. The mounting sheet metal 2 is circumferentially fixed in the middle of the outer wall of the heating cylinder 1, and the supporting foot 3 is arranged on the lower end surface of the mounting sheet metal 2, and a threaded hole is arranged on the top of the supporting foot 3. The locking screw 5 penetrates the mounting sheet metal 2 and is threadedly connected to the inside of the threaded hole. By tightening the locking screw 5, the supporting foot 3 can be locked and connected with the mounting sheet metal 2, so that the supporting foot 3 can support the entire heating cylinder 1, so that the heating cylinder 1 can be stably suspended for easy use;

[0029] A stirring assembly is arranged at the center of the interior of the heating cylinder 1, and is used to stir the rubber inside the heating cylinder 1 so as to mix it with the plasticizer. The stirring assembly includes a driving motor 7, a driving gear 9, and a stirring shaft 10. The driving motor 7 is fixed at the center of the upper end surface of the cover plate 8, the driving gear 9 is fixed at the output end of the driving motor 7, and the stirring shaft 10 is fixed at the center of the lower end surface of the driving gear 9, and one end of the stirring shaft 10 extends toward the interior of the heating cylinder 1. The driving motor 7 can drive the driving gear 9 to rotate, and then the driving gear 9 can drive the stirring shaft 10 to rotate, so that multiple groups of raw materials of the rubber filling oil can be stirred and mixed;

[0030] The follower assembly is circumferentially arranged on the lower end surface of the cover plate 8 to improve the stirring efficiency. The follower assembly includes a driven gear 13, a rotating shaft 11, and a toothed stirring blade 12. The driven gear 13 is circumferentially distributed and rotatably connected to the lower end surface of the cover plate 8, and the driven gear 13 is meshed and connected with the driving gear 9. The rotating shaft 11 is fixed at the central position of the lower end surface of the driven gear 13. The toothed stirring blade 12 is linearly distributed and fixed to the outside of the rotating shaft 11, and the outer teeth of the toothed stirring blade 12 are folded up and down in sequence. The folding method can make the toothed stirring blade 12 During the rotation process, stirring is performed more efficiently. Since the driven gear 13 is meshed with the driving gear 9, the driving gear 9 can drive the driven gear 13 to rotate. The toothed stirring blade 12 can rotate in the opposite direction to the stirring shaft 10 along with the rotating shaft 11 under the transmission of the driven gear 13. The mixing of rubber and plasticizer can be accelerated with different stirring directions, and the mixing can be made faster and more uniform. The diameter of the stirring paddle on the outer side of the mixing shaft 10 is smaller than the toothed stirring blade 12, so the stirring paddle does not contact the toothed stirring blade 12, and will not affect the normal operation of the equipment.

[0031] The wall scraping assembly is arranged inside the heating cylinder 1 and is used for scraping off the rubber on the inner wall of the heating cylinder 1. The wall scraping assembly includes a driven gear ring 14, a scraping rod 15, and a toothed stirring piece 16. The driven gear ring 14 is rotatably connected to the central position of the lower end surface of the cover plate 8, and the driven gear ring 14 is meshed with the driven gear 13. The scraping rod 15 is fixed to the lower end surface of the driven gear 13, and the outer wall of the scraping rod 15 is in contact with the inner wall of the heating cylinder 1. The toothed stirring piece 16 is fixed to the inner lower end of the scraping rod 15. When the driven gear 13 rotates, the driven gear ring 14 can be driven to rotate, and then the scraping rod 15 is driven to scrape off the rubber filling oil adhered to the inner wall of the heating cylinder 1, and re-enter the central mixing area inside the heating cylinder 1 to make the stirring and mixing more uniform. At the same time, the toothed stirring piece 16 can rotate with the scraping rod 15, and can mix the rubber from the lower end of the inside of the heating cylinder 1 to improve the mixing efficiency.

[0032] Working principle: First, the feed pipe 6 is sealed and connected to the upper end of the outer wall of the heating cylinder 1, and is used to add multiple groups of raw materials of rubber filling oil into the interior of the heating cylinder 1. The feed pipe 6 is set to add the rubber filling oil to the interior of the heating cylinder 1. The bottom of the heating cylinder 1 is sealed and connected with a discharge pipe 4, and a switch valve is set in the middle of the discharge pipe 4. The set discharge pipe 4 is used to discharge the mixed rubber filling oil after the subsequent components are stirred. The switch valve is used to control the discharge and closing of the discharge pipe 4;

[0033] During mixing, the driving motor 7 can drive the driving gear 9 to rotate, and then the driving gear 9 can drive the stirring shaft 10 to rotate. Since the driven gear 13 is meshed with the driving gear 9, the driving gear 9 can drive the driven gear 13 to rotate. The toothed stirring blade 12 can rotate in the opposite direction to the stirring shaft 10 along with the rotating shaft 11 under the transmission of the driven gear 13. The mixing of multiple groups of raw materials of rubber filling oil can be accelerated with different stirring directions, and the mixing can be faster and more uniform. At the same time, the driven gear 13 can drive the driven gear ring 14 to rotate, and then drive the scraper rod 15 to scrape off the rubber filling oil adhered to the inner wall of the heating cylinder 1, and re-enter the central mixing area inside the heating cylinder 1 to make the stirring and mixing more uniform.

[0034] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.

Claims

1. A rubber plasticizer blending kettle, comprising a heating cylinder (1) and a cover plate (8) installed on the upper end surface of the heating cylinder (1), characterized in that: Also includes: A feed pipe (6) is sealed and connected to the upper end of the outer wall of the heating cylinder (1) and is used to add rubber and plasticizer into the interior of the heating cylinder (1); Support components, circumferentially arranged in the middle of the outer wall of the heating cylinder (1), and used to support the heating cylinder (1); A stirring assembly is arranged at the center of the interior of the heating cylinder (1) and is used to stir the rubber inside the heating cylinder (1) so as to mix it with the plasticizer; Follower components are circumferentially distributed on the lower end surface of the cover plate (8) and are used to improve stirring efficiency; The wall scraping assembly is arranged inside the heating cylinder (1) and is used to scrape the rubber on the inner wall of the heating cylinder (1).

2. A rubber plasticizer blending kettle according to claim 1, characterized in that: The stirring assembly comprises a driving motor (7), a driving gear (9), and a stirring shaft (10); the driving motor (7) is fixed at the central position of the upper end surface of the cover plate (8); the driving gear (9) is fixed at the output end of the driving motor (7); the stirring shaft (10) is fixed at the central position of the lower end surface of the driving gear (9); and one end of the stirring shaft (10) extends toward the interior of the heating cylinder (1).

3. A rubber plasticizer blending kettle according to claim 2, characterized in that: The follower assembly comprises a driven gear (13), a rotating shaft (11), and a toothed stirring blade (12); the driven gear (13) is rotatably connected to the lower end surface of the cover plate (8) in a circumferential distribution, and the driven gear (13) is meshingly connected to the driving gear (9); the rotating shaft (11) is fixed at the central position of the lower end surface of the driven gear (13); the toothed stirring blade (12) is linearly distributed and fixed to the outside of the rotating shaft (11), and the outer teeth of the toothed stirring blade (12) are folded up and down in sequence.

4. A rubber plasticizer blending kettle according to claim 1, characterized in that: The wall scraping assembly comprises a driven gear ring (14), a wall scraping rod (15), and two toothed stirring blades (16); the driven gear ring (14) is rotatably connected to the central position of the lower end surface of the cover plate (8), and the driven gear ring (14) is meshingly connected to the driven gear (13); the wall scraping rod (15) is fixed to the lower end surface of the driven gear (13), and the outer wall of the wall scraping rod (15) is in contact with the inner wall of the heating cylinder (1); and the two toothed stirring blades (16) are fixed to the inner lower end of the wall scraping rod (15).

5. A rubber plasticizer blending kettle according to claim 1, characterized in that: The bottom of the heating cylinder (1) is sealedly connected to a discharge pipe (4), and a switch valve is provided in the middle of the discharge pipe (4).

6. A rubber plasticizer blending kettle according to claim 1, characterized in that: The support assembly comprises a mounting sheet metal (2), a supporting foot (3), and a locking screw (5); the mounting sheet metal (2) is fixed in a circumferential distribution on the middle part of the outer wall of the heating cylinder (1); the supporting foot (3) is arranged on the lower end surface of the mounting sheet metal (2), and a threaded hole is arranged on the top of the supporting foot (3); the locking screw (5) penetrates the mounting sheet metal (2) and is threadedly connected to the inside of the threaded hole.