Multifunctional ion exchange resin loaded metal ion device
By designing a multifunctional ion exchange resin loading metal ion device, the combination of columns, stirring parts and underwater parts is used to achieve complete loading, regeneration, transformation and cleaning of the resin, solving the problems of incomplete processes in the prior art, and improving efficiency and utilization.
Patent Information
- Application Number
- CN202421341783.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-05-13
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The prior art is difficult to simultaneously realize the four processes of resin loading metal ions, cleaning, transformation and regeneration in one device, resulting in incomplete resin loading, regeneration and transformation incomplete resin.
A multifunctional ion exchange resin-loaded metal ion device is designed, including a cylinder, a stirring member and a water-coating member. The device realizes uniform distribution of the material liquid and countercurrent cleaning of the resin by providing an upper water distribution assembly and a second overwater distribution assembly; through the use of the stirring member, ensures that the resin and the metal ionic material liquid are fully mixed and reacted; through the design of the lower water distribution assembly, the liquid inlet distribution is uniform when the liquid inflow is injected in the countercurrent and passes through the resin evenly.
Complete loading, regeneration, transformation and cleaning in one device is achieved, solving the problems of incomplete loading and incomplete regeneration of resin in traditional devices, improving the utilization rate of resin and the purity of target metal ions, and saving the amount of washing water, transformation agent and regeneration agent.
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Figure CN222624583U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ion exchange-combined electrowinning (IE), and more specifically, relates to a multifunctional ion exchange resin loaded metal ion device. Background Art
[0002] IE technology is a new type of electrolytic technology, which uses metal ions loaded on resin as the metal source for metal ion electrodeposition, replacing the traditional electrolytic use of metals, metal salts, metal oxides or hydroxides as the metal source. During the electrolytic process, the electrolytic solution continuously passes through the metal-loaded resin, exchanges the metal ions loaded on the resin, and replenishes them into the electrolyte, thereby maintaining the metal content in the electrolyte and allowing the metal electrodeposition to proceed continuously and stably.
[0003] Resin loading of metal ions needs to be carried out in a dedicated ion exchanger (or column). The resin needs to complete transformation, cleaning, ion exchange and metal loading processes in the ion exchanger. Traditional ion exchangers mainly have fixed beds, moving beds, floating beds and other forms. Due to the disadvantages of resin channeling, wall effect, agglomeration and other drawbacks of traditional ion exchanger resin beds, it is difficult to achieve a complete state during the resin loading of metal ions, cleaning, transformation and regeneration processes.
[0004] In order to solve the above problems, after searching, a Chinese patent application with number 201510444855.8 and application date of July 27, 2015 disclosed an ion exchange resin tower, including a tower body, a water inlet and a feed inlet are provided on the upper part of the tower body, a discharge port is provided on the lower side of the tower body, a water outlet is provided at the bottom of the tower body, a driving device is provided on the top of the tower body, the driving device is connected to a stirring rod, and blades are provided on the stirring rod. A fixed plate is provided above the inner wall of the tower body, a conveying shaft is connected to the fixed plate, and the other end of the conveying shaft is connected to a scraper plate. The fixed plate is connected to the internal circuit of the conveying shaft and is connected to a controller.
[0005] For another example, the Chinese patent application No. 201420732502.9 and the application date of November 26, 2014 discloses an ion exchange resin tower, which includes a tower body, a rotating shaft, a driving device for driving the rotating shaft to rotate, a stirring blade, a liquid distributor and a monitoring camera connected to an external display device. A feed inlet, a water inlet and an exhaust port are provided at the upper part of the tower body, a feed outlet is provided on the side of the lower part of the tower body, and a water outlet is provided at the bottom; the monitoring camera is arranged on the inner wall of the upper part of the tower body, the liquid distributor is arranged above the inside of the tower body, the driving device is arranged above the tower body, the rotating shaft is located inside the tower body and penetrates the liquid distributor, the upper end of the rotating shaft is transmission-connected to the driving device, and the stirring blade is fixed on the rotating shaft.
[0006] The Chinese patent application number is 200820182831.5, and the application date is December 24, 2008. It discloses a non-disassembly fixed bed ion exchange adsorption equipment, in which the liquid seepage pipe is composed of three layers, the outermost layer is a perforated fiberglass support pipe, and its pore size is smaller than the sand and gravel particle size of the filter layer, the middle layer is a double-layer stainless steel filter mesh, and its pore size is smaller than the particle size of the adsorption resin, and the innermost layer is a perforated inner support plastic pipe.
[0007] It is difficult for the devices disclosed in the current prior art to simultaneously achieve the four processes of resin loading with metal ions, cleaning, transformation, and regeneration, so it is necessary to develop related equipment or devices. Summary of the invention
[0008] 1. Problem to be solved
[0009] In view of the problem that it is difficult for devices or equipment in the prior art to achieve the four processes of resin loading of metal ions, cleaning, transformation and regeneration, the purpose of the utility model is to provide a multifunctional ion exchange resin loading metal ion device, which can complete the complete loading, regeneration, transformation and cleaning of metal ions in the device.
[0010] 2. Technical solution
[0011] In order to solve the above problems, the technical solution adopted by the utility model is as follows:
[0012] The first aspect of the utility model provides a multifunctional ion exchange resin loaded metal ion device, comprising:
[0013] A column for loading ion exchange resin, the column comprising an upper column, a middle column and a lower column, the upper column being vertically provided with a resin inlet d1 and an exhaust port d2 for removing air from the column during regeneration, and horizontally provided with a sewage outlet d3 for discharging suspended matter and solid impurities in the resin during countercurrent cleaning, and an upper water distribution component fixed on the column, for the entry of feed liquid, regeneration agent or cleaning water, and for evenly distributing the water flow, as well as the discharge of resin countercurrent cleaning water; the middle column being provided with a middle discharge port d7; the lower column being provided with a resin outlet d8, and a lower drainage / water inlet d9 being provided at the bottom of the column for the discharge or entry of feed liquid, regeneration agent, transformation agent and cleaning water;
[0014] A stirring member disposed on the column, extending into the lower column, is used to fully mix and react the resin and the metal ion solution when the resin is loaded with metal ions, and to stir the resin during regeneration, transformation, and cleaning;
[0015] A lower water distribution component is disposed in the lower column, and the lower water distribution component is located below the stirring component, and is used to evenly distribute the incoming liquid when the liquid is fed in reverse flow, and evenly pass through the resin;
[0016] The middle discharge port d7 is connected to a second water flow assembly, which is arranged radially around the column, with its end not exceeding the center of the column, and is used for countercurrent discharge of feed liquid, regeneration agent, transformation agent or cleaning water and intercepting resin.
[0017] According to any implementation scheme of the first aspect of the purpose of the utility model, an upper drainage / water inlet d4 and an upper drainage / water inlet d5 are horizontally and parallelly provided on the upper section of the column, and the upper drainage / water inlet d4 and the upper drainage / water inlet d5 are each connected to an upper water distribution component, and the upper water distribution component includes a first flange A, a first flange B, a first porous tube, a first flange connecting pipe, a first sealing ring, and a first filter sleeve sleeved on the first porous tube, and the first flange A and the first flange B are connected at both ends of the first flange connecting pipe (welded or bonded); the first porous tube is inserted into the first flange connecting pipe (tight fit, bonding or end face welding); the first filter sleeve sleeve is sleeved on the first porous tube, the first filter sleeve folded edge is close to the end face of the first flange A, the first sealing ring is put on to press the first filter sleeve folded edge, and then the first sealing ring, the first filter sleeve and the first flange A are fastened together by bolts, and the first flange B is used to connect the external pipe. The aperture of the first filter sleeve is 30-120 meshes. The material of the first filter sleeve is stainless steel, plastic, chemical fiber or cotton cloth. It is used for the entry or discharge of slurry and cleaning water, intercepting resin and evenly distributing water flow; the upper drainage / water inlet d4 and the upper drainage / water inlet d5 are used for countercurrent cleaning and drainage of resin or for the entry of slurry, transformation agent and cleaning water. The aperture of the filter is determined according to the resin particle size distribution, based on the ability to intercept the resin with the smallest particle size. In order to intercept all resins as much as possible, the aperture of the filter should be smaller than the minimum particle size of the resin.
[0018] According to any implementation scheme of the first aspect of the purpose of the utility model, the second water flow assembly includes a second flange A, a second flange B, a second porous tube, a second flange connecting pipe, a second sealing ring and a second filter sleeve sleeved on the second porous tube, the second flange connecting pipe is connected (welded or bonded) to the second flange A and the second flange B at both ends; the second porous tube is inserted into the second flange connecting pipe (tight fit, bonding or end face welding); the second filter sleeve sleeve is sleeved on the second porous tube, the second filter sleeve folded edge is close to the end face of the second flange A, the second sealing ring is put on to press the second filter sleeve folded edge, and then the second sealing ring, the second filter sleeve and the second flange A are fastened together by bolts, and the second flange B is used to connect the external tube; the aperture of the second filter sleeve is 30-120 mesh, and the material of the second filter sleeve is stainless steel or plastic or chemical fiber or cotton cloth.
[0019] According to any implementation scheme of the first aspect of the purpose of the utility model, the column is made of plastic, fiberglass, stainless steel or steel. When it is made of steel, one of fiberglass, plastic, rubber and enamel is used as an anti-corrosion lining inside.
[0020] According to any implementation scheme of the first aspect of the purpose of the utility model, sight glasses are respectively provided on the middle column and the lower column for observing the resin and the internal working conditions.
[0021] According to any implementation scheme of the first aspect of the purpose of the utility model, an upper manhole is provided on the upper column for maintenance inside the equipment; and a lower manhole is provided at the bottom of the lower column for maintenance inside the equipment.
[0022] According to any implementation scheme of the first aspect of the purpose of the utility model, the stirring component includes a speed regulating motor and a stirring shaft connected thereto, the speed regulating motor is placed on the outside of the column, the stirring shaft penetrates into the inside of the column and is connected to a stirring paddle; the speed regulating motor needs to adopt different stirring speeds during resin regeneration, transformation, reagent treatment and cleaning, and the stirring speed can be adjusted to a suitable speed or the speed change rate can be controlled by manually or automatically adjusting the motor speed. The stirring paddle can be one of anchor type, frame type and paddle type; the speed regulating motor drives the stirring paddle to move, thereby stirring the water and resin in the column, driving the water and resin to flow, increasing the effective contact surface between water and resin, thereby improving the water and resin exchange speed and the working efficiency of the ion exchange resin device.
[0023] According to any implementation scheme of the first aspect of the purpose of the utility model, the stirring component also includes a reducer and a machine base, the speed regulating motor is fixed on the machine base, the reducer connects the stirring shaft and the speed regulating motor, and a mechanical or packing seal is used between the stirring shaft and the column.
[0024] According to any embodiment of the first aspect of the purpose of the utility model, the lower water distribution component includes a water cap and a perforated plate, which are used to intercept resin and balance water inflow or drainage.
[0025] The features of the utility model are as follows: (1) the upper water distribution component is set to make the liquid or water inlet evenly distributed and intercept solid impurities; (2) when loading, regenerating or transforming the resin, a method similar to a fixed bed is first adopted, and the solution containing metal ions, the regeneration agent or the transformation agent solution enters from the upper drainage / water inlet d4 and flows out from the lower drainage / water inlet d9, or enters from the lower drainage / water inlet d9 and flows out from the middle drainage port d7. After the solution and the resin are fully reacted, the stirring is started, and the solution and the resin are thoroughly mixed, so that the metal ions loaded on the resin are fully saturated, fully regenerated or fully transformed; (3) having a fixed bed The large aspect ratio is similar to a fixed bed structure, which is conducive to separating the suspended matter in the resin from the resin under the condition of controlling the flow rate, and the suspended matter is discharged in the countercurrent from the sewage outlet d3; (4) The lower water distribution component is set, and the incoming liquid can be evenly distributed and evenly pass through the resin bed when the liquid is fed in the countercurrent; (5) The resin outlet d8 is located at the bottom of the straight section of the column, and with the assistance of stirring, all the resin can be discharged; (6) The use of stirring cleaning, countercurrent and downstream cleaning can greatly improve the cleaning effect and speed, and save water for cleaning the resin; (7) It has both the functions of an ordinary stirring cleaning tank and the functions of a fixed bed ion exchange column.
[0026] 3. Beneficial effects
[0027] Compared with the prior art, the beneficial effects of the utility model are:
[0028] (1) The multifunctional ion exchange resin metal ion loading device of the utility model can completely load, regenerate, transform and clean metal ions in one device, thereby solving the problem of incomplete resin loading of metal ions, incomplete regeneration, transformation and cleaning due to uneven water flow distribution, channeling and resin agglomeration in the resin bed of the conventional fixed bed ion exchange resin;
[0029] (2) The multifunctional ion exchange resin metal ion loading device of the utility model can completely saturate the resin with target metal ions under the condition of countercurrent and stirring; due to the competitive adsorption of different metal ions, completely saturated loading with target metal ions is conducive to improving the purity of target metal ions and improving the utilization rate of resin;
[0030] (3) The multifunctional ion exchange resin loading metal ion device of the utility model can completely transform, regenerate and clean the resin, and save the amount of washing water, transformation agent and regeneration agent. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The technical solution of the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments, but it should be understood that these drawings are designed only for the purpose of explanation and are not intended to limit the scope of the utility model. In addition, unless otherwise specified, these drawings are only intended to conceptually illustrate the structural configurations described herein and are not necessarily drawn to scale.
[0032] Figure 1 It is a schematic diagram of the structure of a multifunctional ion exchange resin loading metal ion device;
[0033] Figure 2 for Figure 1 Schematic diagram of the along-direction structure;
[0034] Figure 3 for Figure 1 Schematic diagram of the structure along CC direction;
[0035] Figure 4 for Figure 2 Schematic diagram of the cross-sectional structure along line DD;
[0036] Figure 5 for Figure 1 Schematic diagram of the cross-sectional structure along line BB;
[0037] Figure 6 It is a schematic diagram of the structure of the upper water distribution component of the multifunctional ion exchange resin loading metal ion device;
[0038] Figure 7 It is a schematic diagram of the structure of the second water-passing component of the multifunctional ion exchange resin loading metal ion device;
[0039] Figure 8 It is a schematic diagram of the connection structure between the upper water distribution component and the upper drainage / water inlet d5 of the multifunctional ion exchange resin loaded metal ion device;
[0040] Fig. 9 It is a schematic diagram of the connection structure between the second water-passing component and the middle outlet d7 of the multifunctional ion exchange resin loading metal ion device;
[0041] Description of reference numerals:
[0042] 10-column, 11-upper column, 111-resin inlet d1, 112-exhaust port d2, 113-drainage port d3, 114-upper drainage / water inlet d4, 115-upper drainage / water inlet d5, 116-upper manhole, 12-middle column, 121-middle drainage port d7, 122-viewing mirror, 13-lower column, 131-resin outlet d8, 132-lower drainage / water inlet d9, 133-lower manhole;
[0043] 20-upper water distribution assembly, 21-first flange A, 22-first flange B, 23-first porous tube, 24-first filter sleeve, 25-first flange connecting pipe, 26-first sealing ring;
[0044] 30 - second water flow assembly, 31 - second flange A, 32 - second flange B, 33 - second porous tube, 34 - second filter sleeve, 35 - second flange connecting pipe, 36 - second sealing ring;
[0045] 40-stirring component, 41-speed regulating motor, 42-stirring shaft, 43-stirring paddle, 44-reducer, 45-machine base, 46-mechanical or packing seal;
[0046] 50-lower water distribution component, 51-water cap, 52-orifice plate. DETAILED DESCRIPTION
[0047] The following detailed description of exemplary embodiments of the utility model refers to the accompanying drawings, which form a part of the description, and in which exemplary embodiments that can be implemented by the utility model are shown as examples. Although these exemplary embodiments are described in sufficient detail to enable those skilled in the art to implement the utility model, it should be understood that other embodiments can be implemented and various changes can be made to the utility model without departing from the spirit and scope of the utility model. The following more detailed description of the embodiments of the utility model is not intended to limit the scope of the claimed utility model, but is only for illustration and does not limit the description of the characteristics and features of the utility model, so as to propose the best way to perform the utility model, and is sufficient to enable those skilled in the art to implement the utility model. Therefore, the scope of the utility model is limited only by the appended claims.
[0048] The present invention is further described below with reference to specific embodiments.
[0049] Example 1
[0050] like Figures 1 to 9 As shown, the multifunctional ion exchange resin metal ion loading device of this embodiment includes a column 10 , a stirring component 40 disposed on the column 10 , and a lower water distribution component 50 disposed in the lower column 13 .
[0051] The column 10 of this embodiment is used to load ion exchange resin and is a sealed body. Figure 1 , Figure 2 , Figure 3 and Figure 4 In the figure, the column 10 is divided into an upper column 11, a middle column 12 and a lower column 13 by dotted lines:
[0052] 1) The upper column 10 is vertically provided with a resin inlet d1111 and an exhaust port d2112 for removing air from the column 10 during regeneration, and horizontally provided with a sewage outlet d3113 for discharging suspended matter and solid impurities in the resin during countercurrent cleaning, and an upper water distribution component 20 fixed on the column 10, which is used for the entry of feed liquid, transformation agent or cleaning water, and for evenly distributing the water flow, as well as the discharge of resin countercurrent cleaning water; the middle column 12 is provided with a middle discharge port d7121; the lower column 13 is provided with a resin outlet d8131, and a lower drainage / water inlet d9132 is provided at the bottom of this part of the column 10, which is used for the discharge or entry of feed liquid, regeneration agent, transformation agent and cleaning water;
[0053] 2) A stirring member 40 disposed on the column 10, extending into the lower column 13, for fully mixing and reacting the resin and the metal ion solution when the resin is loaded with metal ions, and for stirring during resin regeneration, transformation, and cleaning;
[0054] 3) A lower water distribution component 50 is placed in the lower column 13. The lower water distribution component 50 is located below the stirring component 40 and is used to evenly distribute the incoming liquid and evenly pass through the resin when the liquid is fed in reverse flow.
[0055] like Figure 5 As shown, the middle discharge port d7121 is connected to a second water flow assembly 30, which is radially arranged around the column 10, and its end does not exceed the center position of the column 10, and is used for countercurrent discharge of slurry, regeneration agent, transformation agent or cleaning water and intercepting resin.
[0056] Combination Figure 2 , Figure 6 , Figure 8 As shown, the column 10 is horizontally provided with an upper drainage / water inlet d4114 and / or an upper drainage / water inlet d5115, and the upper drainage / water inlet d4114 and the upper drainage / water inlet d5115 are connected to the upper water distribution component 20, and the upper water distribution component 20 includes a first flange A21, a first flange B22, a first porous tube 23, a first flange connecting pipe 25, a first sealing ring 26, and a first filter screen sleeve 24 sleeved on the first porous tube 23, and both ends of the first flange connecting pipe 25 are connected to the first flange A21 by welding. 1 and the first flange B22; the first porous tube 23 is inserted into the first flange pipe 25 and is tightly fitted, and the end faces are welded; the first filter sleeve 24 is sleeved on the first porous tube 23, and the folded edge of the first filter sleeve 24 is close to the end face of the first flange A21, and the first sealing ring 26 is put on to press the folded edge of the first filter sleeve 24, and then the first sealing ring 26, the first filter sleeve 24 and the first flange A21 are fastened together by bolts, and the first flange B22 is used to connect the external pipe, and the material of all flanges, porous tubes and flange pipes is 2205 stainless steel.
[0057] Furthermore, the aperture of the first filter screen sleeve 24 is 100 meshes, and the material of the first filter screen sleeve 24 is 2205 stainless steel, which is used for the feed liquid and cleaning water to enter or discharge to intercept the resin and evenly distribute the water flow.
[0058] Combination Figure 7 and Fig. 9 As shown, the second water-passing assembly 30 includes a second flange A31, a second flange B32, a second porous tube 33, a second flange connecting pipe 35, a second sealing ring 36, and a second filter sleeve 34 sleeved on the second porous tube 33. The second flange connecting pipe 35 is welded at both ends to the second flange A31 and the second flange B32; the second porous tube 33 is inserted into the second flange connecting pipe 35 to fit tightly, and the end faces are welded; the second filter sleeve 34 sleeves the second porous tube 33, and the second filter sleeve 34 is folded to fit tightly. Stick to the end face of the second flange A31, put on the second sealing ring 36 to press the folded edge of the second filter sleeve 34, and then fasten the second sealing ring 36, the second filter sleeve 34 and the second flange A31 together with bolts. The second flange B32 is used to connect the external pipe; the aperture of the second filter sleeve 34 is 100 mesh, and the material of the second filter sleeve 34 is 2205 stainless steel, which is used for the feed liquid and cleaning water to enter or discharge the interception resin and evenly distribute the water flow. The material of all flanges, porous tubes, and flange pipes is 2205 stainless steel.
[0059] In this embodiment, the diameters of the resin inlet d1111, exhaust port d2112, sewage outlet d3113, upper drainage / water inlet d4114, horizontal upper drainage / water inlet d5115, middle drainage port d7121, resin outlet d8131 and lower drainage / water inlet d9132 are consistent.
[0060] In this embodiment, the column 10 is made of carbon steel, and the nine inlets / outlets d1 to d9 and the connecting flanges are all made of carbon steel and are welded to the column 10 .
[0061] like Figure 1 As shown, a viewing mirror 122 is provided on the top of the resin layer of the middle column 12 and the lower column 13 respectively. The viewing mirror 122 is made of glass and sealed by rubber for observing the resin and the internal working conditions.
[0062] In addition, for the convenience of maintenance, an upper manhole 116 is provided on the upper column 11. The upper manhole 116 is a circular hole and is equipped with a cover plate for maintenance inside the equipment; a lower manhole 133 is provided at the bottom of the lower column 13. The lower manhole 133 is a circular hole and is equipped with a cover plate (not marked in the figure) for maintenance inside the equipment. When working, the upper manhole 116 and the lower manhole 133 are both sealed and closed with a cover plate.
[0063] The stirring member 40 of this embodiment is placed on the column 10 and extends into the lower column 13. It is used to fully mix and react the resin and the metal ion solution when the resin is loaded with metal ions, and to stir the resin during regeneration, transformation, and cleaning.
[0064] In this embodiment, a structure of a stirring component 40 is provided, for example, the stirring component 40 includes a speed regulating motor 41 and a stirring shaft 42 connected thereto, the speed regulating motor 41 is placed on the outside of the column 10, the stirring shaft 42 penetrates into the inside of the column 10 and is connected to a stirring paddle 43; the speed regulating motor 41 is a servo motor, and different stirring speeds are required during resin regeneration, transformation, chemical treatment and cleaning processes. The stirring speed can be adjusted to a suitable speed or the speed change speed can be controlled by manually or automatically adjusting the motor speed. The stirring shaft and the stirring paddle are made of carbon steel lined with rubber, and the stirring paddle 43 can be anchored.
[0065] Furthermore, the stirring component 40 further includes a speed reducer 44 and a base 45, the speed regulating motor 41 is fixed on the base 45, the speed reducer 44 connects the stirring shaft 42 and the speed regulating motor 41, and a mechanical or packing seal 46 is used between the stirring shaft 42 and the column 10. In the figure, j, k, l, and m represent the speed regulating motor 41, the speed reducer 44, the base 45, and the mechanical or packing seal 46, respectively.
[0066] The lower water distribution component 50 of this embodiment is placed in the lower column 13. The lower water distribution component 50 is located below the stirring component 40. The height between the two is H, which is used to make the incoming liquid evenly distributed and pass through the resin evenly when the liquid is countercurrently fed. The lower water distribution component 50 includes a water cap 51 and an orifice plate 52. The lower water distribution component 50 and the lower column 13 form a cavity, so the cleaning water entering from the lower drainage / water inlet d9132 flows out through the water cap 51. The water cap 51 can be used to intercept the resin. The material of the water cap 51 is 2205 stainless steel. The water cap 51 is fixed on the orifice plate 52 through the screw, nut and the hole on the orifice plate 52. The material of the orifice plate 52 is carbon steel welded to the inner side of the steel column 10, and then lined with plastic or rubber.
[0067] The following is a description of the specific resin loading metal ions, cleaning, transformation, and regeneration process of the device of this embodiment:
[0068] 1) Resin cleaning process: Resin is added from the resin inlet d1111 on the column 10, and cleaning water enters from the lower drainage / water inlet d9132. Suspended matter and solid impurities in the resin are discharged from the sewage outlet d3113, and then the cleaning water flows out from the upper drainage / water inlet d4114 or the middle drainage outlet d7121; or the cleaning water enters from the upper drainage / water inlet d4114 and then flows out from the lower drainage / water inlet d9132;
[0069] 2) Resin transformation process: the transformation agent solution enters from the lower drainage / water inlet d9132 and flows out from the middle drainage / water inlet d7121; or the transformation agent solution enters from the upper drainage / water inlet d4114 and flows out from the lower drainage / water inlet d9132; after the solution and the resin fully react, the stirring is started again, the solution and the resin are completely mixed, so that the resin is completely transformed, and the transformed resin can be discharged from the resin outlet d8131;
[0070] 3) Resin loading metal ion process: the feed liquid containing metal ions enters from the lower drainage / water inlet d9132 and flows out from the upper drainage / water inlet d4114; or the feed liquid containing metal ions enters from the upper drainage / water inlet d4114 and flows out from the lower drainage / water inlet d9132. After the solution and the resin are fully reacted, the stirring is started again, and the feed liquid and the resin are completely mixed, so that the resin is completely saturated with metal ions, and the metal-loaded resin can be discharged from the resin outlet d8131;
[0071] 4) Resin regeneration process: The regeneration agent solution enters from the lower drainage / water inlet d9132 and flows out from the outlet d7121. After the regeneration agent solution fully reacts with the resin, stirring is started again. The regeneration agent solution and the resin are completely mixed, so that the metal ions loaded on the resin are completely regenerated. The regenerated resin can be discharged from the resin outlet d8131.
[0072] Example 2
[0073] The structure of this embodiment is basically the same as that of embodiment 1, except that, in this embodiment, the column 10 is made of PP plastic material, and the 9 inlets / outlets d1 to d9 and the connecting flanges are all made of PP plastic and welded to the column 10.
[0074] Combination Figure 2 , Figure 6 , Figure 8As shown, an upper drainage / water inlet d4114 and / or an upper drainage / water inlet d5115 are horizontally opened on the column 10, and the upper drainage / water inlet d4114 and the upper drainage / water inlet d5115 are connected to the upper water distribution component 20, and the upper water distribution component 20 includes a first flange A21, a first flange B22, a first porous tube 23, a first flange connecting pipe 25, a first sealing ring 26, and a first filter sleeve 24 sleeved on the first porous tube 23, and the first flange connecting pipe 25 is welded at both ends to the first flange A21 and the first flange B22. A flange B22; the first porous tube 23 is inserted into the first flange connecting pipe 25 to fit tightly, and the end faces are welded; the first filter sleeve 24 is sleeved on the first porous tube 23, and the folded edge of the first filter sleeve 24 is close to the end face of the first flange A21. The first sealing ring 26 is put on to press the folded edge of the first filter sleeve 24, and then the first sealing ring 26, the first filter sleeve 24 and the first flange A21 are fastened together by bolts. The first flange B22 is used to connect the external pipe. The material of all flanges, porous tubes and flange connecting pipes is polyvinyl chloride PVC or UPVC.
[0075] Furthermore, the aperture of the first filter screen sleeve 24 is 100 meshes, and the material of the first filter screen sleeve 24 is 2205 stainless steel, which is used for the feed liquid and cleaning water to enter or discharge to intercept the resin and evenly distribute the water flow.
[0076] Combination Figure 7 As shown, the second water-passing assembly 30 includes a second flange A31, a second flange B32, a second porous tube 33, a second flange connecting pipe 35, a second sealing ring 36, and a second filter sleeve 34 sleeved on the second porous tube 33. The second flange connecting pipe 35 is welded at both ends to the second flange A31 and the second flange B32; the second porous tube 33 is inserted into the second flange connecting pipe 35 to fit tightly, and the end faces are welded; the second filter sleeve 34 sleeves on the second porous tube 33, and the second filter sleeve 34 is folded and tightly attached to the second porous tube 33. The second sealing ring 36 is put on the end face of the second flange A31 to press the folded edge of the second filter sleeve 34, and then the second sealing ring 36, the second filter sleeve 34 and the second flange A31 are fastened together by bolts. The second flange B32 is used to connect the external pipe; the aperture of the second filter sleeve 34 is 100 mesh, and the material of the second filter sleeve 34 is 2205 stainless steel, which is used for the entry or discharge of feed liquid and cleaning water to intercept resin and evenly distribute water flow. The material of all flanges, porous pipes and flange connecting pipes is polyvinyl chloride PVC or UPVC.
[0077] Example 3
[0078] The column 10 of this embodiment is the same as that of the first embodiment, except that the upper water distribution assembly 20, the second water flow assembly 30 and the water cap 51 are all made of plastic, and the rest is the same as that of the first embodiment.
Claims
1. A multifunctional ion exchange resin loaded metal ion device, characterized in that: include: A column (10) for loading ion exchange resin is provided, the column (10) comprising an upper column (11), a middle column (12) and a lower column (13), the upper column (11) being provided with a resin inlet d1 (111) and an exhaust port d2 (112) for removing air from the column (10) during regeneration, a sewage outlet d3 (113) for discharging suspended matter and solid impurities in the resin during countercurrent cleaning, and a drain / inlet port fixed on the upper column (11). The upper water distribution assembly (20) on the water inlet d4 (114) and / or the upper drainage / inlet d5 (115) is used for water intake, drainage and resin interception; the middle column (12) is provided with a middle drainage port d7 (121); the lower column (13) is provided with a resin outlet d8 (131), and a lower drainage / inlet d9 (132) is provided at the bottom of the column (10) for the discharge or entry of feed liquid, regeneration agent, transformation agent and cleaning water; A stirring component (40) disposed on the column (10) and extending into the lower column (13) is used to fully mix and react the resin and the metal ion solution when the resin is loaded with metal ions, and to stir the resin during regeneration, transformation, and cleaning; a lower water distribution component (50) disposed in the lower column (13), the lower water distribution component (50) being located below the stirring component (40) and used to evenly distribute the incoming liquid when the liquid is fed in reverse flow, so that the incoming liquid passes through the resin in a balanced manner; The middle discharge port d7 (121) is connected to a second water flow assembly (30). The middle discharge port d7 (121) and the second water flow assembly (30) are radially arranged around the column (10) and are used to discharge feed liquid, regeneration agent, transformation agent or cleaning water and intercept resin.
2. The multifunctional ion exchange resin loaded metal ion device according to claim 1, characterized in that: An upper drainage / water inlet d4 (114) and an upper drainage / water inlet d5 (115) are horizontally and parallelly arranged on the upper section of the column. The upper drainage / water inlet d4 (114) and the upper drainage / water inlet d5 (115) are each connected to an upper water distribution assembly (20). The upper water distribution assembly (20) comprises a first flange A (21), a first flange B (22), a first porous tube (23), a first flange connecting pipe (25), a first sealing ring (26), and a first filter screen sleeve (24) sleeved on the first porous tube (23). Both ends of the first flange connecting pipe (25) are connected to the first flange A (21). and a first flange B (22); the first porous tube (23) is inserted into the first flange pipe (25); the first filter sleeve (24) is sleeved on the first porous tube (23), the folded edge of the first filter sleeve (24) is tightly attached to the end face of the first flange A (21), a first sealing ring (26) is put on to press the folded edge of the first filter sleeve (24), and then the first sealing ring (26), the first filter sleeve (24) and the first flange A (21) are fastened together by bolts, and the first flange B (22) is used to connect to the external tube; the aperture of the first filter sleeve (24) is 30-120 meshes, and the material of the first filter sleeve (24) is stainless steel or plastic or chemical fiber or cotton cloth, and is used for the inlet or outlet of feed liquid and cleaning water to intercept resin and evenly distribute water flow.
3. The multifunctional ion exchange resin loaded metal ion device according to claim 1, characterized in that: The second water-passing assembly (30) comprises a second flange A (31), a second flange B (32), a second porous tube (33), a second flange connecting pipe (35), a second sealing ring (36), and a second filter sleeve (34) sleeved on the second porous tube (33). The second flange connecting pipe (35) is connected to the second flange A (31) at both ends. and a second flange B (32); the second porous tube (33) is inserted into the second flange pipe (35); the second filter sleeve (34) is sleeved on the second porous tube (33), the folded edge of the second filter sleeve (34) is tightly attached to the end face of the second flange A (31), a second sealing ring (36) is put on to press the folded edge of the second filter sleeve (34), and then the second sealing ring (36), the second filter sleeve (34) and the second flange A (31) are fastened together by bolts, and the second flange B (32) is used to connect the external tube; the aperture of the second filter sleeve (34) is 30-120 meshes, and the material of the second filter sleeve (34) is stainless steel, plastic, chemical fiber or cotton cloth.
4. The multifunctional ion exchange resin loaded metal ion device according to claim 3, characterized in that: The column (10) is made of plastic, glass fiber reinforced plastic, stainless steel or steel. When made of steel, its interior is made of glass fiber reinforced plastic, plastic, rubber or enamel as an anti-corrosion lining.
5. The multifunctional ion exchange resin loaded metal ion device according to claim 4, characterized in that: Mirrors (122) are provided on the middle column (12) and the lower column (13) respectively, for observing the resin and the internal working conditions.
6. The multifunctional ion exchange resin loaded metal ion device according to claim 5, characterized in that: An upper manhole (116) is provided on the upper column (11) for maintenance inside the equipment; and a lower manhole (133) is provided at the bottom of the lower column (13) for maintenance inside the equipment.
7. The multifunctional ion exchange resin loaded metal ion device according to claim 6, characterized in that: The stirring component (40) comprises a speed regulating motor (41) and a stirring shaft (42) connected thereto; the speed regulating motor (41) is disposed outside the column (10); the stirring shaft (42) penetrates into the inside of the column (10) and is connected to a stirring paddle (43).
8. The multifunctional ion exchange resin loaded metal ion device according to claim 7, characterized in that: The stirring component (40) further comprises a speed reducer (44) and a machine base (45), the speed regulating motor (41) is fixed on the machine base (45), the speed reducer (44) is connected to the stirring shaft (42) and the speed regulating motor (41), and a mechanical or packing seal (46) is used between the stirring shaft (42) and the column (10).
9. The multifunctional ion exchange resin loaded metal ion device according to claim 8, characterized in that: The lower water distribution component (50) comprises a water cap (51) and a perforated plate (52), which are used to intercept resin and balance water inflow or water outflow.
Citation Information
Patent Citations
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