Electrostatic flocking device for ultra-black orange petal fibers on ultra-black microfiber substrate

By designing an automatic winding system of power frame and reel in the electrostatic flocking device, the problem of inconvenient disassembly and assembly of reel in the existing electrostatic flocking device is solved, and a simpler and more convenient operation process is achieved.

CN222625229UActive Publication Date: 2025-03-18ZHEJIANG YONGXIANG SYNTHETIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421228501.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-18
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

When used, the existing electrostatic flocking device is inconvenient to disassemble and assemble, and the disassembly and assembly method is not simple enough. It requires pulling the reel back and forth and frequently disassembling the bolts, which is not conducive to lifting and handling the reel.

Method used

An electrostatic flocking device with ultra-black orange petal fiber in a super black microfiber substrate is designed. By setting up a power frame and a reel, the power frame can automatically wind the extra-black microfiber substrate after the electrostatic flocking, making the reel more convenient to disassemble and assemble, and the disassembly and assembly method is simpler.

Benefits of technology

The automatic winding of the reel is realized and the disassembly and assembly process is simplified, making the electrostatic flocking device more suitable for the electrostatic flocking operation of ultra-black orange petal fibers on the ultra-black microfiber substrate, improving the convenience and efficiency of operation.

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Abstract

The utility model discloses an electrostatic flocking device for ultra-black orange petal fibers on an ultra-black microfiber substrate, which comprises a fixing frame, power frames are fixedly mounted at two ends of the fixing frame, winding drums are erected between the power frames, the ultra-black microfiber substrate is sleeved between the winding drums, and the ultra-black microfiber substrate is fixed on the fixing frame. A rolling shaft frame is fixedly installed at the position, close to the middle, of the lower surface of the fixing frame, a flocking box is fixedly installed between the fixing frame and the rolling shaft frame, and the extra-black microfiber substrate is wound around the rolling shaft frame. According to the electrostatic flocking device for the ultra-black microfiber substrate with the ultra-black orange petal fibers, the ultra-black microfiber substrate subjected to electrostatic flocking can be automatically wound through cooperation of the power frame and the winding drum, the winding drum is more convenient to disassemble and assemble, the disassembly and assembly mode is simpler, electrostatic flocking of the ultra-black orange petal fibers on the ultra-black microfiber substrate is facilitated, and the electrostatic flocking efficiency is improved. Wherein the power frame is responsible for driving the winding drum to rotate, the winding drum can clamp the two ends of the extra-black microfiber substrate, and the winding drum can be taken down from the power frame more easily.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrostatic flocking structures, in particular to an electrostatic flocking device for ultra-black orange petal fibers on an ultra-black ultra-fiber substrate. Background Art

[0002] Electrostatic flocking uses the physical property that like charges repel each other and opposite charges attract each other to make the fluff carry a negative charge. The object to be flocked is placed under zero potential or grounding conditions. The fluff is attracted by the plant body with different potential and accelerates vertically to the surface of the object to be flocked. Since the plant body is coated with adhesive, the fluff is vertically adhered to the plant body. Therefore, electrostatic flocking is a new production process that uses the natural characteristics of electric charges.

[0003] The existing electrostatic flocking device has certain disadvantages when in use. The reel in the traditional electrostatic flocking device is inconvenient to disassemble and assemble, and the disassembly and assembly method is not simple enough. It is necessary to pull the reel back and forth and frequently remove the bolts, which is not conducive to lifting and carrying the reel. Utility Model Content

[0004] The main purpose of the utility model is to provide an electrostatic flocking device for ultra-black orange petal fibers on ultra-black ultra-fiber substrates, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An electrostatic flocking device for ultra-black orange petal fibers on an ultra-black microfiber substrate comprises a fixed frame, power frames are fixedly mounted at both ends of the fixed frame, a winding drum is mounted between the power frames, the ultra-black microfiber substrate is sleeved between the winding drums, a roller frame is fixedly mounted near the middle of the lower surface of the fixed frame, a flocking box is fixedly mounted between the fixed frame and the roller frame, the ultra-black microfiber substrate passes around the roller frames, and the ultra-black microfiber substrate passes through the flocking box.

[0007] Preferably, the power frame includes a support frame, a No. 1 bearing, a slot roller, a round-head rubber strip, a motor frame and an electric motor.

[0008] Preferably, the support frame is fixedly installed on the upper surface of the fixing frame near both ends, the No. 1 bearing is fixedly installed in the circular through hole on the side of the support frame, the slot roller is fixedly installed between the inner rings of the No. 1 bearing, the round head rubber strip is fixedly installed in the slot outside the slot roller, the motor frame is fixedly installed on the side of the support frame, the electric motor is fixedly installed inside the motor frame, and the rotating front end of the electric motor is inserted into the inside of the slot roller.

[0009] Preferably, the winding drum comprises a drum body, a limiting through hole, a sponge strip, a clamping strip rubber strip and a clamping groove rubber strip.

[0010] Preferably, the tube body is mounted between the slot rollers, the limiting through hole is opened on the inner side of the tube body, the sponge strip is fixedly installed inside the limiting through hole, the card strip rubber strip and the slot rubber strip are fixedly installed on the surface of the sponge strip, the card strip on the surface of the slot rubber strip is stuck in the card slot on the surface of the card strip rubber strip, and the two ends of the special black microfiber substrate are stuck between the card strip rubber strip and the slot rubber strip.

[0011] Preferably, the roller frame comprises a frame, a bearing outer frame, a second bearing, a first roller and a second roller.

[0012] Preferably, the frame is fixedly mounted on the lower surface of the fixing frame, the bearing outer frame is fixedly mounted on the frame, the No. 2 bearing is fixedly mounted inside the bearing outer frame, the No. 1 roller and the No. 2 roller are fixedly mounted between the inner ring of the No. 2 bearing, there are two No. 1 rollers, and the special black microfiber base material passes around between the No. 1 roller and between the No. 1 roller and the No. 2 roller.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] In the utility model, through the power frame and the winding drum, the power frame cooperates with the winding drum to automatically wind up the ultra-black microfiber substrate after electrostatic flocking. The winding drum is more convenient to disassemble and assemble, and the disassembly and assembly method is simpler, which is beneficial to the electrostatic flocking of the ultra-black orange petal fiber on the ultra-black microfiber substrate. The power frame is responsible for driving the winding drum to rotate, and the winding drum can clamp the two ends of the ultra-black microfiber substrate, making it easier to remove the winding drum from the power frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of an electrostatic flocking device for ultra-black orange petal fibers on an ultra-black ultra-fiber substrate according to the utility model;

[0016] Figure 2 It is a schematic diagram of the partial structure decomposition of a power frame of an electrostatic flocking device for ultra-black orange petal fibers on a super-black ultra-fiber substrate of the utility model;

[0017] Figure 3 It is a schematic diagram of the partial structure of the winding drum of the electrostatic flocking device of the ultra-black orange petal fiber on the ultra-black ultra-fiber substrate of the utility model;

[0018] Figure 4 It is a schematic diagram of the partial structure of the roller frame of the electrostatic flocking device of the ultra-black orange petal fiber on the ultra-black ultra-fiber substrate of the utility model;

[0019] Figure 5 The utility model is an electrostatic flocking device for ultra-black orange petal fiber on ultra-black ultra-fiber substrate Figure 2 Enlarged diagram of part A

[0020] Figure 6 The utility model is an electrostatic flocking device for ultra-black orange petal fiber on ultra-black ultra-fiber substrate Figure 3 The enlarged schematic diagram of part B in the middle;

[0021] Figure 7 The utility model is an electrostatic flocking device for ultra-black orange petal fiber on ultra-black ultra-fiber substrate Figure 4 Enlarged schematic diagram of part C in the middle.

[0022] In the figure: 1. fixed frame; 2. power frame; 201. support frame; 202. No. 1 bearing; 203. slot roller; 204. round head rubber strip; 205. motor frame; 206. electric motor; 3. winding drum; 301. drum body; 302. limiting through hole; 303. sponge strip; 304. slot rubber strip; 305. slot rubber strip; 4. special black microfiber base material; 5. roller frame; 501. frame; 502. bearing frame; 503. No. 2 bearing; 504. No. 1 roller; 505. No. 2 roller; 6. flocking box. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figure 1-7 As shown, an electrostatic flocking device for ultra-black orange petal fibers on ultra-black ultra-fiber substrates comprises a fixed frame 1, power frames 2 are fixedly installed at both ends of the fixed frame 1, a winding drum 3 is arranged between the power frames 2, an ultra-black ultra-fiber substrate 4 is sleeved between the winding drum 3, a roller frame 5 is fixedly installed near the middle of the lower surface of the fixed frame 1, a flocking box 6 is fixedly installed between the fixed frame 1 and the roller frame 5, the ultra-black ultra-fiber substrate 4 passes around between the roller frames 5, and the ultra-black ultra-fiber substrate 4 passes through the flocking box 6, the power frame 2 cooperates with the winding drum 3 to automatically wind up the ultra-black ultra-fiber substrate 4 after electrostatic flocking, the winding drum 3 is more convenient to disassemble and assemble, and the disassembly and assembly method is simpler, which is conducive to the electrostatic flocking of ultra-black orange petal fibers on the ultra-black ultra-fiber substrate, wherein the power frame 2 is responsible for driving the winding drum 3 to rotate, the winding drum 3 can clamp the two ends of the ultra-black ultra-fiber substrate 4, and the winding drum 3 is easier to remove from the power frame 2;

[0025] The power frame 2 includes a support frame 201, a No. 1 bearing 202, a slot roller 203, a round-headed rubber strip 204, a motor outer frame 205 and an electric motor 206; the support frame 201 is fixedly installed on the upper surface of the fixed frame 1 near both ends, the No. 1 bearing 202 is fixedly installed in the circular through hole on the side of the support frame 201, the slot roller 203 is fixedly installed between the inner rings of the No. 1 bearing 202, and the round-headed rubber strip 204 is fixedly installed on the outer side of the slot roller 203 The motor frame 205 is fixedly mounted on the side of the support frame 201, the electric motor 206 is fixedly mounted inside the motor frame 205, and the rotating front end of the electric motor 206 is inserted into the inside of the slot roller 203; the winding drum 3 includes a drum body 301, a limiting through hole 302, a sponge strip 303, a card strip rubber strip 304 and a slot rubber strip 305; the drum body 301 is mounted between the slot rollers 203, and the limiting through hole 302 is opened on the drum body 30 1, the sponge strip 303 is fixedly installed inside the limiting through hole 302, the card strip rubber strip 304 and the card slot rubber strip 305 are fixedly installed on the surface of the sponge strip 303, the card strip on the surface of the card slot rubber strip 305 is stuck in the card slot on the surface of the card strip rubber strip 304, and the two ends of the ultra-black microfiber base material 4 are stuck between the card strip rubber strip 304 and the card slot rubber strip 305; the roller frame 5 includes a frame 501, a bearing outer frame 502, a second bearing 503, and a first roller 50 4 and No. 2 roller 505; frame 501 is fixedly installed on the lower surface of the fixed frame 1, the bearing outer frame 502 is fixedly installed on the frame 501, the No. 2 bearing 503 is fixedly installed inside the bearing outer frame 502, the No. 1 roller 504 and the No. 2 roller 505 are fixedly installed between the inner rings of the No. 2 bearing 503, there are two No. 1 rollers 504, and the special black microfiber substrate 4 passes around between the No. 1 roller 504 and between the No. 1 roller 504 and the No. 2 roller 505.

[0026] It should be noted that the utility model is an electrostatic flocking device for ultra-black orange-petal fibers on ultra-black microfiber substrates. When in use, among the power frame 2, the winding drum 3 and the roller frame 5, the electric motor 206 in the motor outer frame 205 drives the slot roller 203 to rotate, and the round-headed rubber strip 204 plays an anti-skid role. The drum body 301 rotates accordingly, driving the ultra-black microfiber substrate 4 to move, driving the No. 1 roller 504 and the No. 2 roller 505 between the No. 2 bearing 503 to rotate, and the roller frame 5 is responsible for straightening the ultra-black microfiber substrate 4. The ultra-black microfiber substrate 4 passes through the flocking box 6 to carry out ultra-black orange-petal fiber flocking. When the drum body 301 is full, the winding drum 3 is directly removed from between the card slot rollers 203, and the sponge strip 303 in the limiting through hole 302 clamps the two ends of the super black microfiber base material 4 through the sponge strip 303 and the card strip rubber strip 304. The power frame 2 cooperates with the winding drum 3 to automatically wind up the super black microfiber base material 4 after electrostatic flocking. The winding drum 3 is more convenient to disassemble and assemble, and the disassembly and assembly method is simpler, which is conducive to the electrostatic flocking of the super black orange petal fiber on the super black microfiber base material 4. The power frame 2 is responsible for driving the winding drum 3 to rotate, and the winding drum 3 can clamp the two ends of the super black microfiber base material 4, and it is easier to remove the winding drum 3 from the power frame 2.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An electrostatic flocking device for ultra-black orange petal fibers on ultra-black microfiber substrates, characterized in that: The invention comprises a fixed frame (1), power frames (2) are fixedly mounted at both ends of the fixed frame (1), a winding drum (3) is mounted between the power frames (2), a super-black microfiber substrate (4) is sleeved between the winding drums (3), a roller frame (5) is fixedly mounted near the middle of the lower surface of the fixed frame (1), a flocking box (6) is fixedly mounted between the fixed frame (1) and the roller frame (5), the super-black microfiber substrate (4) passes around the roller frame (5), and the super-black microfiber substrate (4) passes through the flocking box (6).

2. The electrostatic flocking device of ultra-black orange petal fibers on ultra-black microfiber substrate according to claim 1, characterized in that: The power frame (2) comprises a support frame (201), a No. 1 bearing (202), a slot roller (203), a round-head rubber strip (204), a motor outer frame (205) and an electric motor (206).

3. The electrostatic flocking device of ultra-black orange petal fibers on ultra-black microfiber substrate according to claim 2, characterized in that: The support frame (201) is fixedly mounted on the upper surface of the fixing frame (1) at positions close to both ends; the No. 1 bearing (202) is fixedly mounted in a circular through hole on the side of the support frame (201); the slot roller (203) is fixedly mounted between the inner rings of the No. 1 bearing (202); the round-head rubber strip (204) is fixedly mounted in a slot on the outside of the slot roller (203); the motor outer frame (205) is fixedly mounted on the side of the support frame (201); the electric motor (206) is fixedly mounted inside the motor outer frame (205); and the rotating front end of the electric motor (206) is inserted into the inside of the slot roller (203).

4. The electrostatic flocking device of ultra-black orange petal fibers on ultra-black microfiber substrate according to claim 3, characterized in that: The winding drum (3) comprises a drum body (301), a position-limiting through hole (302), a sponge strip (303), a clamping strip rubber strip (304) and a clamping groove rubber strip (305).

5. The electrostatic flocking device of ultra-black orange petal fibers on ultra-black microfiber substrate according to claim 4, characterized in that: The cylinder body (301) is mounted between the slot rollers (203); the limiting through hole (302) is provided on the inner side of the cylinder body (301); the sponge strip (303) is fixedly installed inside the limiting through hole (302); the clamping strip rubber strip (304) and the slot rubber strip (305) are fixedly installed on the surface of the sponge strip (303); the clamping strip on the surface of the slot rubber strip (305) is clamped in the clamping groove on the surface of the clamping strip rubber strip (304); and the two ends of the ultra-black microfiber substrate (4) are clamped between the clamping strip rubber strip (304) and the slot rubber strip (305).

6. The electrostatic flocking device of ultra-black orange petal fibers on ultra-black microfiber substrate according to claim 5, characterized in that: The roller frame (5) comprises a frame (501), a bearing outer frame (502), a second bearing (503), a first roller (504) and a second roller (505).

7. The electrostatic flocking device of ultra-black orange petal fibers on ultra-black microfiber substrate according to claim 6, characterized in that: The frame (501) is fixedly mounted on the lower surface of the fixing frame (1); the bearing outer frame (502) is fixedly mounted on the frame (501); the No. 2 bearing (503) is fixedly mounted inside the bearing outer frame (502); the No. 1 roller (504) and the No. 2 roller (505) are fixedly mounted between the inner rings of the No. 2 bearing (503); two No. 1 rollers (504) are provided; and the ultra-black microfiber substrate (4) passes between the No. 1 roller (504) and between the No. 1 roller (504) and the No. 2 roller (505).