Protective alloy casting cutting device

Abstract

The utility model relates to the field of alloy casting cutting devices, in particular to a protectable alloy casting cutting device, and solves the technical problems that the alloy casting cutting device cannot cut a plurality of alloy castings at the same time and cannot adjust the angles of the alloy castings. According to the technical scheme, the protective alloy casting cutting device comprises a workbench, a foot stool, a baffle, an industrial computer, a rotating assembly, a fixing assembly and a cutting lifting assembly; through combined operation between the rotating assembly and the fixing assembly, the alloy casting is firmly fixed and prevented from shifting in the rotating or cutting process, angle adjustment is provided, and therefore different cutting requirements are met, the cutting lifting assembly accurately controls lifting of the cutting machine, and the cutting efficiency is improved. The cutting precision and efficiency are guaranteed, the alloy casting cutting precision and quality are improved through cooperative work of the three parts, and the production efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the field of alloy casting cutting devices, in particular to a protective alloy casting cutting device. Background Art

[0002] Alloy castings have the characteristics of high strength, wear resistance and corrosion resistance, so they are often used to manufacture mechanical parts that need to undertake key functions, such as engine cylinders, crankshafts, transmission gears, etc. Of course, the application of alloy castings is not limited to the above, but also widely involved in electronic information, smart home, industrial automation and other fields. For example, in the field of electronic equipment, aluminum alloy castings are used as materials for electronic chip heat sinks and mobile terminal body shells due to their excellent conductivity and corrosion resistance.

[0003] Alloy castings often need to be cut during the processing, but most of the current alloy casting cutting devices cannot cut multiple alloy castings at the same time, which means that only one casting can be processed at a time, greatly reducing the processing efficiency. In addition, these devices often cannot adjust the angle of the casting when cutting alloy castings, which will cause limitations and inconveniences under some specific processing requirements.

[0004] Therefore, in view of the situation that the above-mentioned alloy casting cutting device can neither cut multiple alloy castings at the same time nor adjust the angle of the alloy castings, a protective alloy casting cutting device can be designed. By rotating the gear group and cooperating with the lifting structure, it is convenient to adjust the angle of the alloy casting while cutting multiple alloy castings, thereby meeting different cutting requirements. Utility Model Content

[0005] In order to overcome the problem that the alloy casting cutting device can neither cut multiple alloy castings at the same time nor adjust the angle of the alloy castings.

[0006] The technical solution of the utility model is: a protective alloy casting cutting device, including a workbench, a tripod, a baffle, an industrial computer, a rotating component, a fixed component, and a cutting lifting component; the lower end of the workbench is fixedly connected to the tripod, the upper end of the workbench is equipped with a baffle for blocking cutting waste chips, the industrial computer is installed at the front end of the baffle, the rotating component driven by a motor to rotate the gear set is installed at the lower end of the workbench, the rotating structure in the rotating component is located at the upper end of the workbench, the fixed component adjusted by threaded transmission is installed at the upper end of the rotating component, and the cutting lifting component for cutting alloy castings is installed at the rear end of the workbench.

[0007] Preferably, the workbench is made of sturdy and durable materials to ensure stability during the cutting process. The baffle blocks the splashing of waste chips generated during the cutting process to protect the safety of the operator. The baffle is made of transparent material to facilitate the operator to observe the cutting process. The industrial computer facilitates the operator to operate the entire cutting process. The computer realizes automated cutting through programming control. The operator can set the cutting parameters and make adjustments through the interface of the industrial computer. The rotating component is installed at the lower end of the workbench, and the gear set is driven by the motor to rotate to realize the rotation of the alloy casting. The rotating component can adjust the angle of the alloy casting to meet different processing requirements. The fixing component fixes the alloy casting through threaded transmission adjustment to ensure that the alloy casting remains stable during the cutting process. The cutting lifting component is responsible for driving the cutting tool to move up and down, thereby cutting the alloy casting.

[0008] Preferably, the rotating assembly includes a dual-axis motor, a support shaft, and a vertical bevel gear; a connecting block is provided at the lower end of the workbench, the dual-axis motor is installed at the lower end of the connecting block, the support shaft is fixedly connected to the output shafts at the left and right ends of the dual-axis motor respectively, and the vertical bevel gear is fixedly connected to the outer wall of the support shaft. The dual-axis motor is the power source of the rotating assembly. The motor has two output shafts, which are respectively located at the left and right ends of the motor, and can output power at the same time to provide rotational torque for the support shaft. The support shaft is a connecting component between the dual-axis motor and the vertical bevel gear, ensuring that the power of the motor can be accurately and efficiently transmitted to the vertical bevel gear. The support shaft is made of high-strength material and can withstand large torque. The vertical bevel gear is meshed with the horizontal bevel gear. Its function is to change the direction of power transmission and convert the rotational motion of the dual-axis motor into horizontal rotational motion.

[0009] Preferably, the rotating assembly also includes a rotating shaft, a horizontal bevel gear, and a turntable; the rotating shaft is installed at the lower end of the workbench and extends upward to the upper end of the workbench, the outer wall of the rotating shaft is fixedly connected with a horizontal bevel gear and is located at the lower end of the workbench, the horizontal bevel gear is meshingly connected to the vertical bevel gear, the upper end of the rotating shaft is fixedly connected with the turntable, and the outer wall of the rotating shaft is fixedly connected with a horizontal bevel gear. By meshing with the vertical bevel gear, the rotation of the horizontal bevel gear drives the rotating shaft to rotate, thereby rotating the turntable, thereby adjusting the angle of the alloy casting on the turntable.

[0010] Preferably, the fixing assembly includes an L-shaped steel plate and a threaded rod; a placement groove for placing alloy castings is opened at the upper end of the turntable, there are four groups of L-shaped steel plates and they are fixedly connected to the upper ends of the four corners of the placement grooves, a threaded hole matched with the threaded rod is opened at the upper end of the L-shaped steel plate, and the threaded rod is threadedly connected to the threaded hole. The material of the L-shaped steel plate is strong and can withstand greater pressure to ensure stability for long-term use. The threaded hole opened at the upper end of the L-shaped steel plate is matched with the threaded rod to ensure that the threaded rod can be smoothly and stably screwed into the hole. This connection method is both firm and easy to adjust, and provides reliable guarantee for the fixation of alloy castings.

[0011] Preferably, the fixing assembly also includes a knob and a pressure block; a knob is installed at the upper end of the threaded rod, and a pressure block for fixing the alloy casting is installed at the lower end of the threaded rod. The knob installed at the upper end of the threaded rod is a tool for the operator to adjust the threaded rod conveniently. By rotating the knob, the operator can easily control the rotation and lifting of the threaded rod to achieve rapid fixation and release of the alloy casting. The pressure block installed at the lower end of the threaded rod is a component used to directly contact and fix the alloy casting. The material of the pressure block has certain elasticity and wear resistance, which can reduce damage to the casting while ensuring the firmness of the fixation.

[0012] Preferably, the cutting lifting assembly includes a bracket and a cylinder; the bracket is a U-shaped structure and is installed at the rear end of the workbench, a groove for accommodating the cylinder is opened in the bracket, and the cylinder is installed on the top of the groove. The bracket serves as a supporting structure of the cutting lifting assembly to ensure that the entire assembly can be stably placed on the workbench. The groove opened inside the bracket allows the cylinder to be hidden inside the bracket, thereby protecting the cylinder. The cylinder is the power source of the cutting lifting assembly. The cylinder generates power through changes in air pressure, thereby driving the cutting machine to rise and fall.

[0013] Preferably, the cutting lifting assembly also includes a protective shell and a cutting machine; a protective shell is installed at the lower end of the cylinder power output element, the cutting machine is installed in the protective shell and the cutting machine power output structure is installed at the right end of the protective shell. The function of the protective shell is to protect the internal cutting machine from the influence of the external environment, such as the splashes generated during cutting. At the same time, it allows the operator to safely approach and operate the cutting machine. The cutting machine is the actuator of the cutting lifting assembly and is responsible for the actual cutting work.

[0014] Beneficial effects of the utility model:

[0015] 1. The joint operation between the rotating component and the fixed component not only firmly fixes the alloy casting to prevent it from shifting during rotation or cutting, but also provides angle adjustment to meet different cutting requirements. The cutting lifting component ensures the cutting accuracy and efficiency by accurately controlling the lifting of the cutting machine. The coordinated work of the three improves the cutting accuracy and quality of alloy castings and greatly improves production efficiency.

[0016] 2. By screwing the threaded rod smoothly and stably into the threaded hole, this connection method is both firm and easy to adjust, providing reliable protection for the fixation of alloy castings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The three-dimensional structure diagram of the protective alloy casting cutting device of the utility model is shown;

[0018] Figure 2The figure shows a front view schematic diagram of the protective alloy casting cutting device of the utility model;

[0019] Figure 3 Shown is a top view schematic diagram of the protective alloy casting cutting device of the utility model;

[0020] Figure 4 The present invention is a schematic diagram of the three-dimensional structure of the rotating assembly of the protective alloy casting cutting device of the present invention;

[0021] Figure 5 The present invention is a schematic diagram of the three-dimensional structure of the fixing assembly of the protective alloy casting cutting device;

[0022] Figure 6 Shown is a schematic diagram of the three-dimensional structure of the cutting and lifting assembly of the protective alloy casting cutting device of the present invention.

[0023] Explanation of the accompanying drawings: 1. workbench; 2. tripod; 3. baffle; 4. industrial computer; 501. dual-axis motor; 502. support shaft; 503. vertical bevel gear; 504. rotating shaft; 505. horizontal bevel gear; 506. turntable; 601. L-shaped steel plate; 602. threaded rod; 603. knob; 604. pressure block; 701. bracket; 702. cylinder; 703. protective shell; 704. cutting machine. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1-3The utility model provides an embodiment: a protective alloy casting cutting device, comprising a workbench 1, a tripod 2, a baffle 3, an industrial computer 4, a rotating component, a fixed component, and a cutting lifting component; the lower end of the workbench 1 is fixedly connected to the tripod 2, the upper end of the workbench 1 is equipped with a baffle 3 for blocking cutting waste, the industrial computer 4 is installed at the front end of the baffle 3, the rotating component driven by the motor to rotate the gear set is installed at the lower end of the workbench 1, the rotating structure in the rotating component is located at the upper end of the workbench 1, and the fixed component adjusted by the threaded transmission is installed at the upper end of the rotating component for cutting alloy castings. The cutting lifting assembly is installed at the rear end of the workbench 1. The workbench 1 is made of sturdy and durable materials to ensure stability during the cutting process. The baffle 3 blocks the splashing of waste chips generated during the cutting process to protect the safety of the operator. The baffle 3 is made of transparent materials to facilitate the operator to observe the cutting process. The industrial computer 4 facilitates the operator to operate the entire cutting process. The computer realizes automatic cutting through programming control. The operator can set and adjust the cutting parameters through the interface of the industrial computer 4. The rotating assembly is installed at the lower end of the workbench 1. The gear set is driven by the motor to rotate to realize the rotation of the alloy casting. The rotating assembly can adjust the angle of the alloy casting to meet different processing requirements. The fixing assembly fixes the alloy casting through threaded transmission adjustment to ensure that the alloy casting remains stable during the cutting process. The cutting lifting assembly is responsible for driving the cutting tool to move up and down, thereby cutting the alloy casting.

[0026] See also Figure 4In this embodiment, the rotating assembly includes a dual-axis motor 501, a support shaft 502, and a vertical bevel gear 503; a connecting block is provided at the lower end of the workbench 1, the dual-axis motor 501 is installed at the lower end of the connecting block, the support shaft 502 is fixedly connected to the output shafts at the left and right ends of the dual-axis motor 501, respectively, and the vertical bevel gear 503 is fixedly connected to the outer wall of the support shaft 502. The rotating assembly also includes a rotating shaft 504, a horizontal bevel gear 505, and a turntable 506; the rotating shaft 504 is installed at the lower end of the workbench 1 and extends upward to the upper end of the workbench 1. The outer wall of the rotating shaft 504 is fixedly connected with the horizontal bevel gear 505 and is located at the lower end of the workbench 1. The horizontal bevel gear 505 is meshed and connected to the vertical bevel gear 503. The upper end of the rotating shaft 504 is fixedly connected with the turntable 506. The dual-axis motor 501 is the power source of the rotating assembly. The motor has two output shafts, which are respectively located at The left and right ends of the motor can output power at the same time to provide rotational torque for the support shaft 502. The support shaft 502 is a connecting component between the dual-axis motor 501 and the vertical bevel gear 503, ensuring that the power of the motor can be accurately and efficiently transmitted to the vertical bevel gear 503. The support shaft 502 is made of high-strength material and can withstand a large torque. The vertical bevel gear 503 is meshed and connected with the horizontal bevel gear 505. Its function is to change the direction of power transmission and convert the rotational motion of the dual-axis motor 501 into horizontal rotational motion. The outer wall of the rotating shaft 504 is fixedly connected with the horizontal bevel gear 505, which is meshed with the vertical bevel gear 503. The rotation of the horizontal bevel gear 505 drives the rotating shaft 504 to rotate, thereby rotating the turntable 506, thereby adjusting the angle of the alloy casting on the turntable 506.

[0027] See also Figure 5-6In this embodiment, the fixing assembly includes an L-shaped steel plate 601 and a threaded rod 602; a placement slot for placing alloy castings is provided at the upper end of the turntable 506, and four groups of L-shaped steel plates 601 are fixedly connected to the upper ends of the four corners of the placement slots. A threaded hole adapted to the threaded rod 602 is provided at the upper end of the L-shaped steel plate 601, and the threaded rod 602 is threadedly connected in the threaded hole. The fixing assembly also includes a knob 603 and a pressure block 604; a knob 603 is installed at the upper end of the threaded rod 602, and a pressure block 604 for fixing the alloy casting is installed at the lower end of the threaded rod 602. The material of the L-shaped steel plate 601 is solid and can withstand greater pressure, ensuring long-term use. Stability, the threaded hole opened at the upper end of the L-shaped steel plate 601 is adapted to the threaded rod 602, ensuring that the threaded rod 602 can be screwed into the hole smoothly and stably. This connection method is both firm and easy to adjust, providing a reliable guarantee for the fixation of the alloy casting. The knob 603 installed at the upper end of the threaded rod 602 is a tool for the operator to adjust the threaded rod 602. By rotating the knob 603, the operator can easily control the rotation and lifting of the threaded rod 602 to achieve rapid fixation and release of the alloy casting. The pressure block 604 installed at the lower end of the threaded rod 602 is a component used to directly contact and fix the alloy casting. The material of the pressure block 604 has A certain elasticity and wear resistance can reduce damage to the casting and ensure the firmness of the fixation. The cutting lifting assembly includes a bracket 701 and a cylinder 702; the bracket 701 is a U-shaped structure and is installed at the rear end of the workbench 1. A groove for accommodating the cylinder 702 is opened in the bracket 701, and the cylinder 702 is installed at the top of the groove. The cutting lifting assembly also includes a protective shell 703 and a cutting machine 704; a protective shell 703 is installed at the lower end of the power output element of the cylinder 702, and the cutting machine 704 is installed in the protective shell 703 and the power output structure of the cutting machine 704 is installed at the right end of the protective shell 703. The bracket 701 serves as the supporting structure of the cutting lifting assembly. The structure ensures that the entire assembly can be stably placed on the workbench 1. The groove opened inside the bracket 701 allows the cylinder 702 to be hidden inside the bracket 701, thereby protecting the cylinder 702. The cylinder 702 is the power source of the cutting and lifting assembly. The cylinder 702 generates power through the change of air pressure, thereby driving the lifting of the cutter 704. The function of the protective shell 703 is to protect the internal cutter 704 from the influence of the external environment, such as the splashes generated during cutting. At the same time, it allows the operator to safely approach and operate the cutter 704. The cutter 704 is the actuator of the cutting and lifting assembly and is responsible for the actual cutting work.

[0028] During the operation, the staff first places the alloy casting in the special placement slot on the turntable 506, and then controls the length change of the threaded rod 602 by finely adjusting the rotary knob 603 until the pressing block 604 at its lower end is in close contact with the alloy casting, ensuring that uniform and firm pressure is applied to the casting, thereby completing the fixing work;

[0029] Next, the dual-axis motor 501 is started, which transmits power to the support shaft 502 and drives the vertical bevel gear 503 thereon to start rotating. Since the vertical bevel gear 503 is tightly meshed with the horizontal bevel gear 505, the horizontal bevel gear 505 will also rotate accordingly. This movement in turn drives the rotating shaft 504 and the rotating disk 506 at its upper end to rotate together, so that the alloy casting can rotate flexibly and the cutting angle of the casting can be accurately adjusted.

[0030] Finally, by starting, the cylinder 702 uses the power generated by the change in air pressure to drive the cutting machine 704 to move up and down, thereby achieving efficient cutting of the alloy casting.

[0031] Through the above steps, the alloy casting is firmly fixed by the close cooperation between the rotating component and the fixed component, which effectively prevents the displacement that may occur during the rotation or cutting process. At the same time, it also allows the cutting angle to be flexibly adjusted to meet different cutting requirements. At the same time, the cutting lifting component ensures the accuracy and efficiency of the cutting process by accurately controlling the lifting action of the cutting machine 704. The coordinated work of these three not only improves the accuracy and quality of the alloy casting cutting, but also significantly improves the production efficiency, and solves the problem that the alloy casting cutting device can neither cut multiple alloy castings at the same time nor adjust the angle of the alloy casting.

[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A protective alloy casting cutting device, comprising a workbench (1), a tripod (2), a baffle (3), and an industrial computer (4); characterized in that: The invention also comprises a rotating assembly, a fixed assembly and a cutting lifting assembly; the lower end of the workbench (1) is fixedly connected to a tripod (2); the upper end of the workbench (1) is provided with a baffle (3) for blocking cutting waste; an industrial computer (4) is installed at the front end of the baffle (3); a rotating assembly driven by a motor to rotate a gear set is installed at the lower end of the workbench (1); a rotating structure in the rotating assembly is located at the upper end of the workbench (1); a fixed assembly adjusted by a threaded transmission is installed at the upper end of the rotating assembly; and a cutting lifting assembly for cutting alloy castings is installed at the rear end of the workbench (1).

2. The protective alloy casting cutting device according to claim 1, characterized in that: The rotating assembly comprises a dual-axis motor (501), a support shaft (502), and a vertical bevel gear (503); a connecting block is provided at the lower end of the workbench (1), the dual-axis motor (501) is mounted on the lower end of the connecting block, the support shaft (502) is fixedly connected to the output shafts at the left and right ends of the dual-axis motor (501), and the vertical bevel gear (503) is fixedly connected to the outer wall of the support shaft (502).

3. A protective alloy casting cutting device according to claim 2, characterized in that: The rotating assembly further comprises a rotating shaft (504), a horizontal bevel gear (505), and a rotating disk (506); the rotating shaft (504) is mounted on the lower end of the workbench (1) and extends upward to the upper end of the workbench (1); the outer wall of the rotating shaft (504) is fixedly connected to the horizontal bevel gear (505) and is located at the lower end of the workbench (1); the horizontal bevel gear (505) is meshingly connected to the vertical bevel gear (503); and the upper end of the rotating shaft (504) is fixedly connected to the rotating disk (506).

4. The protective alloy casting cutting device according to claim 3, characterized in that: The fixing assembly comprises an L-shaped steel plate (601) and a threaded rod (602); a placement groove for placing the alloy casting is provided at the upper end of the turntable (506); four groups of L-shaped steel plates (601) are fixedly connected to the upper ends of the four corners of the placement groove; a threaded hole matching the threaded rod (602) is provided at the upper end of the L-shaped steel plate (601); and the threaded rod (602) is threadedly connected in the threaded hole.

5. The protective alloy casting cutting device according to claim 4, characterized in that: The fixing assembly further comprises a knob (603) and a pressing block (604); the knob (603) is mounted on the upper end of the threaded rod (602), and the pressing block (604) for fixing the alloy casting is mounted on the lower end of the threaded rod (602).

6. The protective alloy casting cutting device according to claim 1, characterized in that: The cutting lifting assembly comprises a bracket (701) and a cylinder (702); the bracket (701) is a U-shaped structure and is installed at the rear end of the workbench (1); a groove for accommodating the cylinder (702) is provided in the bracket (701), and the cylinder (702) is installed at the top of the groove.

7. A protective alloy casting cutting device according to claim 6, characterized in that: The cutting lifting assembly further comprises a protective shell (703) and a cutting machine (704); the protective shell (703) is installed at the lower end of the power output element of the cylinder (702); the cutting machine (704) is installed in the protective shell (703) and the power output structure of the cutting machine (704) is installed at the right end of the protective shell (703).

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