Saw blade structure with uniformly distributed diamonds

Abstract

The utility model provides a diamond evenly-distributed saw blade structure which comprises a base body, a plurality of diamond tool bits are arranged on the peripheral side of the base body, a plurality of diamond particles are arranged on the diamond tool bits, a plurality of cooling fins are arranged in the base body, a plurality of chip grooves are formed in the peripheral side of the base body, and water spraying heads are arranged on the two opposite sides of the base body in a rotating fit mode. Inserting blocks are fixed to the diamond tool bits, a plurality of inserting grooves are formed in the peripheral side of the base body, and the inserting grooves correspond to the inserting blocks. According to the utility model, the diamond particles are fixed on the diamond tool bit and are arranged in a honeycomb shape, so that the number of the diamond particles can be reduced to a certain extent, the diamond particles are uniformly distributed, the cutting efficiency and the cutting effect can be ensured, and the water spraying heads are arranged on the two opposite sides of the base body, so that water can be sprayed for cooling in the cutting process; and the inserting blocks are installed on the diamond tool bits, the inserting grooves are formed in the peripheral side of the base body, and therefore the diamond tool bits can be independently detached and replaced.

Description

Technical Field

[0001] The utility model relates to the technical field of saw blades, in particular to a saw blade structure with evenly distributed diamonds. Background Art

[0002] Existing diamond cutter heads are usually prepared by directly mixing diamond particles and a grinding layer according to certain mass ratios and other parameters, and then stirring the mixture to obtain a mixed material, which is then hot-pressed. According to actual requirements, it can also be cold-pressed and then hot-pressed. However, the formed diamond cutter heads often have disordered distribution of diamond particles. Although the process is simple, the distribution of diamond particles on the blade surface of the cutter head is disordered. In the actual cutting or grinding process, the sharpness of the blade is uneven, which affects the cutting or grinding effect and efficiency. In addition, the high friction and heat generated during the cutting process can easily affect the service life of the saw blade.

[0003] To this end, the utility model provides a saw blade structure with evenly distributed diamonds. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a saw blade structure with uniformly distributed diamonds to solve the problems raised in the above-mentioned background technology. The utility model can save the number of diamond particles to a certain extent, and the diamond particles are evenly distributed, which can ensure the cutting efficiency and cutting effect; and water can be sprayed to cool down during the cutting process, thereby extending the service life of the saw blade; the diamond cutter head can also be disassembled and replaced individually, thereby reducing maintenance costs.

[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a saw blade structure with uniformly distributed diamonds, including a base, a plurality of diamond bits are installed on the peripheral side of the base, a plurality of diamond particles are installed on the diamond bits, a plurality of heat sinks are installed in the base, a plurality of chip grooves are opened on the peripheral side of the base, water spray heads are rotatably matched on the opposite sides of the base, an insert block is fixed on the diamond bit, a plurality of slots are opened on the peripheral side of the base, and the slots correspond to the insert block.

[0006] Furthermore, the base is a circular structure, the base is fixedly connected to the heat sink, and the heat sink is made of steel material.

[0007] Furthermore, a bearing is arranged between the base and the water spray head, and a plurality of water outlets are arranged on the peripheral side of the water spray head.

[0008] Furthermore, a water inlet pipe is fixed to one side of the water spray head, and the water inlet pipe is connected to the water spray head.

[0009] Furthermore, a plurality of diamond particles are arranged in a honeycomb structure, and the diamond particles are fixedly connected to the diamond bit.

[0010] Furthermore, the insert block and the base are both provided with through slots, the through slots are connected to the slots, a fixing rod is installed between the insert block and the base, both ends of the fixing rod are threaded with nuts, and the fixing rod corresponds to the through slots.

[0011] Beneficial effects of the utility model: the utility model provides a saw blade structure with uniformly distributed diamonds, comprising a diamond cutter head; diamond particles; a matrix; a water spray head; an insert block; and a slot.

[0012] Diamond particles are fixed on the diamond cutter head, and the diamond particles are arranged in a honeycomb shape, which can save the number of diamond particles to a certain extent, and the diamond particles are evenly distributed, which can ensure the cutting efficiency and cutting effect. Water spray heads are installed on the opposite sides of the substrate, which can spray water to cool down during the cutting process, thereby extending the service life of the saw blade. Insert blocks are installed on the diamond cutter head, and slots are opened on the peripheral side of the substrate. The diamond cutter head can be disassembled and replaced individually, thereby reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the assembled three-dimensional structure of the overall saw blade structure with uniform diamond distribution in the utility model;

[0014] Figure 2 This is an exploded view of a base body and a diamond cutter head in a saw blade structure with uniform diamond distribution according to the utility model;

[0015] Figure 3 It is a schematic diagram of the assembled three-dimensional structure of a diamond cutter head in a saw blade structure with uniform diamond distribution according to the utility model;

[0016] In the figure: 1, base; 2, diamond bit; 3, diamond particles; 4, bearing; 5, heat sink; 6, chip groove; 7, water spray head; 8, water inlet pipe; 9, water outlet; 10, slot; 11, plug block; 12, through slot; 13, fixing rod. DETAILED DESCRIPTION

[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0018] See also Figures 1 to 3 The utility model provides a technical solution: a saw blade structure with uniformly distributed diamonds, comprising a substrate 1, a plurality of diamond bits 2 are mounted on the peripheral side of the substrate 1, a plurality of diamond particles 3 are mounted on the diamond bits 2, a plurality of heat sinks 5 are mounted in the substrate 1, a plurality of chip removal grooves 6 are opened on the peripheral side of the substrate 1, water spray heads 7 are rotatably matched on opposite sides of the substrate 1, an insert block 11 is fixed on the diamond bits 2, a plurality of slots 10 are opened on the peripheral side of the substrate 1, and the slots 10 correspond to the insert blocks 11.

[0019] In this embodiment, the base 1 is a circular structure, the base 1 is fixedly connected to the heat sink 5, the heat sink 5 is made of steel, a bearing 4 is installed between the base 1 and the water spray head 7, a plurality of water outlets 9 are opened on the circumference of the water spray head 7, and a water inlet pipe 8 is fixed on one side of the water spray head 7, and the water inlet pipe 8 is connected to the water spray head 7.

[0020] The steel heat sink 5 has good thermal conductivity. When the substrate 1 rotates at high speed, the heat on the substrate 1 can be transferred to the heat sink 5 for heat dissipation. At the same time, the water inlet pipe 8 can be connected to the water pump, and water is sent to the water nozzle 7 through the water inlet pipe 8, so that the water is sprayed out from the water outlet 9, so that the water can be sprayed onto the heat sink 5, thereby achieving a better cooling effect. At the same time, the water flow can also wash away some debris generated during the cutting process to prevent the debris from affecting the cutting.

[0021] A plurality of diamond particles 3 are arranged in a honeycomb structure, the diamond particles 3 are fixedly connected to the diamond bit 2, a through groove 12 is provided in the insert block 11 and the base 1, the through groove 12 is connected to the slot 10, a fixing rod 13 is installed between the insert block 11 and the base 1, both ends of the fixing rod 13 are threadedly matched with nuts, and the fixing rod 13 corresponds to the through groove 12.

[0022] Specifically, when the diamond cutter head 2 needs to be replaced separately, the nut is turned to remove the nut, and the fixing rod 13 can be pulled out from the through slot 12, and then the diamond cutter head 2 is pulled to separate the plug block 11 from the slot 10, and the plug block 11 and the slot 10 lose the clamping relationship, so that the diamond cutter head 2 is removed, and then a new diamond cutter head 2 is installed, and the plug block 11 is inserted into the slot 10, and then the fixing rod 13 is inserted into the through slot 12, and the two ends of the fixing rod 13 are fixed by nuts, and the replacement of the diamond cutter head 2 can be completed without replacing the entire saw blade, thereby reducing maintenance costs.

[0023] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A diamond uniformly distributed saw blade structure, comprising a base (1), characterized in that: A plurality of diamond bits (2) are mounted on the peripheral side of the base (1), a plurality of diamond particles (3) are mounted on the diamond bits (2), a plurality of heat sinks (5) are mounted inside the base (1), a plurality of chip removal grooves (6) are provided on the peripheral side of the base (1), water spray heads (7) are rotatably matched on opposite sides of the base (1), an insert block (11) is fixed on the diamond bits (2), a plurality of slots (10) are provided on the peripheral side of the base (1), and the slots (10) correspond to the insert blocks (11).

2. The diamond uniformly distributed saw blade structure according to claim 1, characterized in that: The base (1) is a circular structure. The base (1) is fixedly connected to the heat sink (5), and the heat sink (5) is made of steel.

3. The diamond uniformly distributed saw blade structure according to claim 1, characterized in that: A bearing (4) is arranged between the base (1) and the water spray head (7), and a plurality of water outlets (9) are arranged on the peripheral side of the water spray head (7).

4. The diamond uniformly distributed saw blade structure according to claim 1, characterized in that: A water inlet pipe (8) is fixed to one side of the water spray head (7), and the water inlet pipe (8) is connected to the water spray head (7).

5. The diamond uniformly distributed saw blade structure according to claim 1, characterized in that: A plurality of diamond particles (3) are arranged in a honeycomb structure, and the diamond particles (3) are fixedly connected to the diamond tool head (2).

6. The diamond uniformly distributed saw blade structure according to claim 1, characterized in that: The insert block (11) and the base (1) are both provided with a through slot (12), the through slot (12) being connected to the slot (10), a fixing rod (13) being arranged between the insert block (11) and the base (1), nuts being threadedly matched at both ends of the fixing rod (13), and the fixing rod (13) corresponding to the through slot (12).

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