Ultrasonic single wave soldering equipment capable of reducing tin surge energy consumption
By introducing temperature measuring parts, clamping parts and adjusting parts into ultrasonic single-wave welding equipment, the problem of tin waste caused by excessive temperature during welding is solved, and more efficient use of tin and welding quality is achieved.
Patent Information
- Application Number
- CN202421340758.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-13
AI Technical Summary
Existing ultrasonic single-wave welding equipment cannot detect the temperature during welding, resulting in excessive temperature during welding and a large amount of waste of tin.
An ultrasonic single-wave welding device including a temperature measuring piece, a clamping piece and a adjusting piece is designed. The temperature measuring part is used to detect the temperature during welding, the clamping part is used to clamp the welded items, and the adjusting part is used to adjust the position of the clamping part to ensure the fit of the welded items.
Through the setting of the temperature measuring parts, the welding temperature can be detected and controlled in real time, reduced tin surge, improved welding efficiency, and ensured a good fit of the welding items through the setting of the clamps and adjusters.
Smart Images

Figure CN222626468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic welding, in particular to an ultrasonic single-wave peak welding device capable of reducing tin surge energy consumption. Background Art
[0002] Ultrasonic welding uses high-frequency vibration waves to transmit to the surfaces of two objects to be welded. Under pressure, the two surfaces of the objects are rubbed against each other to form a fusion between the molecular layers. However, the existing ultrasonic single-wave soldering equipment cannot detect the temperature during welding, which makes the welding temperature too high, resulting in a large amount of tin waste. Utility Model Content
[0003] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0004] In view of the above problems and / or the existing problems in the existing ultrasonic single-wave soldering equipment for reducing tin surge energy consumption, the present utility model is proposed.
[0005] Therefore, the problem to be solved by the present invention is that the existing ultrasonic single-wave soldering equipment cannot detect the temperature during soldering, which causes the soldering temperature to be too high, thereby causing a large amount of tin waste.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an ultrasonic single-wave soldering device for reducing tin surge energy consumption, comprising a main body assembly, including a base, an ultrasonic single-wave soldering device body and a lifting mechanism, wherein the ultrasonic single-wave soldering device body is fixed to the top of the base, and the lifting mechanism is arranged on the ultrasonic single-wave soldering device body; and
[0007] The auxiliary component is arranged on the main component, and includes a temperature measuring component, a clamping component and an adjusting component. The temperature measuring component is fixed to one side of the main body of the ultrasonic single-wave soldering equipment, the clamping component is arranged on the top of the base, and the adjusting component is arranged in the base.
[0008] As a preferred solution of the ultrasonic single-wave soldering equipment for reducing tin surge energy consumption described in the utility model, the temperature measuring component includes a fixed plate, a rotating plate and a temperature measuring instrument, the fixed plate is fixed to one side of the main body of the ultrasonic single-wave soldering equipment, the rotating plate is rotatably connected to the fixed plate, and the temperature measuring instrument is fixed to one side of the rotating plate.
[0009] As a preferred solution of the ultrasonic single-wave soldering equipment for reducing tin surge energy consumption described in the utility model, wherein: the temperature measuring component also includes a limit column and a spring, a chamber is opened on the rotating plate, the limit column moves in the chamber, a limit hole is opened on the fixed plate, one end of the limit column is inserted into the limit hole, and the two ends of the spring are respectively fixedly connected to the limit column and the inner wall of the chamber.
[0010] As a preferred solution of the ultrasonic single-wave soldering equipment for reducing tin surge energy consumption described in the utility model, the clamping member includes a movable column, a fixed column, a first adjusting column, a placement plate and a clamping plate, the movable column is arranged at the top of the base, the first adjusting column slides in the movable column, the placement plate is fixed on the top of the fixed column and the first adjusting column, and the clamping plate is arranged on the top of the placement plate.
[0011] As a preferred solution of the ultrasonic single-wave soldering equipment for reducing tin surge energy consumption described in the utility model, wherein: the clamping member also includes a first threaded rod, a first conical tooth, a first knob and a second conical tooth, the first threaded rod is rotatably connected to the movable column, the first threaded rod is threadedly connected to the first adjustment column, the first conical tooth is fixed to one end of the first threaded rod, the first knob is rotatably connected to one side of the movable column, the second conical tooth is fixed to one side of the first knob, and the first conical tooth is meshed with the second conical tooth.
[0012] As a preferred solution of the ultrasonic single-wave soldering equipment for reducing tin surge energy consumption described in the utility model, the clamping member also includes a positioning sleeve, a second adjusting column, a second threaded rod and a second knob, the positioning sleeve is fixed to the bottom of the placement plate, the second adjusting column is movable in the positioning sleeve, the top of the second adjusting column is fixedly connected to the bottom of the first adjusting column, the second threaded rod is rotatably connected to the positioning sleeve, the second threaded rod is threadedly connected to the second adjusting column, and the second knob is fixed to one end of the second threaded rod.
[0013] As a preferred solution of the ultrasonic single-wave soldering equipment for reducing tin surge energy consumption described in the utility model, the adjusting part includes a slider, a third threaded rod and a third knob, the slider is fixed to the bottom of the movable column, a slide groove is provided on the base, the slider slides in the slide groove, the third threaded rod is rotatably connected in the slide groove, the third threaded rod is threadedly connected to the slider, and the third knob is fixed to one end of the third threaded rod.
[0014] The beneficial effects of the utility model are as follows: through the setting of the temperature measuring component, it is used to detect the temperature of the main body of the ultrasonic single-wave soldering equipment during soldering, thereby facilitating the temperature control, thereby reducing tin surge; through the setting of the clamping component, it is used to clamp the soldering object; through the setting of the adjusting component, it is used to adjust the position of the clamping component, thereby facilitating the fitting of the soldered equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:
[0016] Figure 1 The overall structure diagram of ultrasonic single wave soldering equipment to reduce tin surge energy consumption.
[0017] Figure 2 Cross-sectional structure diagram of the temperature measuring component of ultrasonic single-wave soldering equipment to reduce tin surge energy consumption.
[0018] Figure 3 A cross-sectional view of the clamping structure of an ultrasonic single-wave soldering device for reducing tin surge energy consumption.
[0019] Figure 4 A cross-sectional structural diagram of an adjustment component of an ultrasonic single-wave soldering device for reducing tin surge energy consumption.
[0020] In the figure: 101, base; 102, ultrasonic single wave soldering equipment body; 103, lifting mechanism; 201a, fixed plate; 201b, rotating plate; 201c, temperature measuring instrument; 201d, limit column; 201e, spring; W, chamber; Q, limit hole; 202a, movable column; 202b, fixed column; 202c, first adjusting column; 202d, placing plate; 202e, clamping plate; 202f, first threaded rod; 202m, first conical tooth; 202g, first knob; 202n, second conical tooth; 202h, positioning sleeve; 202i, second adjusting column; 202j, second threaded rod; 202k, second knob; 203a, slider; 203b, third threaded rod; 203c, third knob; S, slide groove. DETAILED DESCRIPTION
[0021] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0023] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0024] Example 1
[0025] Reference Figure 1 to Figure 4 , which is the first embodiment of the utility model, and this embodiment provides an ultrasonic single-wave soldering device that reduces tin surge energy consumption. The ultrasonic single-wave soldering device that reduces tin surge energy consumption includes a main component 100 and an auxiliary component 200. Through the cooperation of the two, it is not only convenient to clamp the objects to be welded, but also the temperature during welding can be detected to adjust the temperature.
[0026] The main assembly 100 includes a base 101 , an ultrasonic single-wave soldering equipment body 102 and a lifting mechanism 103 . The ultrasonic single-wave soldering equipment body 102 is fixed to the top of the base 101 , and the lifting mechanism 103 is arranged on the ultrasonic single-wave soldering equipment body 102 .
[0027] The base 101 is used to fix the ultrasonic single-wave soldering equipment body 102 , the ultrasonic single-wave soldering equipment body 102 is used to solder objects, and the lifting mechanism 103 is used to adjust the height of the ultrasonic single-wave soldering equipment body 102 .
[0028] The auxiliary component 200 is arranged on the main component 100, and includes a temperature measuring component 201, a clamping component 202 and an adjusting component 203. The temperature measuring component 201 is fixed to one side of the ultrasonic single-wave soldering equipment body 102, the clamping component 202 is arranged on the top of the base 101, and the adjusting component 203 is arranged inside the base 101.
[0029] The temperature measuring component 201 is used to detect the temperature of the ultrasonic single-wave soldering equipment body 102 during soldering, thereby facilitating temperature control and reducing tin surge. The clamping component 202 is used to clamp the soldering object. The adjusting component 203 is used to adjust the position of the clamping component 202, thereby facilitating the fitting of the soldered equipment.
[0030] Example 2
[0031] Reference Figure 1 to Figure 4 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.
[0032] Specifically, the temperature measuring component 201 includes a fixed plate 201a, a rotating plate 201b and a temperature measuring instrument 201c. The fixed plate 201a is fixed to one side of the ultrasonic single wave soldering equipment body 102, the rotating plate 201b is rotatably connected to the fixed plate 201a, and the temperature measuring instrument 201c is fixed to one side of the rotating plate 201b.
[0033] The fixed plate 201a is used to fix the rotating plate 201b, the rotating plate 201b is used to adjust the measuring position of the temperature measuring instrument 201c, and the temperature measuring instrument 201c is used to measure the temperature during welding.
[0034] Specifically, the temperature measuring component 201 also includes a limit column 201d and a spring 201e. A chamber W is opened on the rotating plate 201b. The limit column 201d moves in the chamber W. A limit hole Q is opened on the fixed plate 201a. One end of the limit column 201d is inserted into the limit hole Q. The two ends of the spring 201e are fixedly connected to the limit column 201d and the inner wall of the chamber W respectively.
[0035] The spring 201e is provided to push the limiting column 201d to be inserted into the limiting hole Q to limit the rotating plate 201b.
[0036] Specifically, the clamping member 202 includes a movable column 202a, a fixed column 202b, a first adjusting column 202c, a placement plate 202d and a clamping plate 202e. The movable column 202a is arranged at the top of the base 101, the first adjusting column 202c slides in the movable column 202a, and the top of the fixed column 202b and the first adjusting column 202c are fixed with a placement plate 202d, and the clamping plate 202e is arranged on the top of the placement plate 202d.
[0037] The movable column 202a is used to position the first adjustment column 202c, and the fixed column 202b and the first adjustment column 202c are used to fix the placement plates 202d on the top of the two respectively. The placement plate 202d is used to place the objects to be welded, and the clamping plate 202e is used to clamp the objects to be welded.
[0038] Specifically, the clamping member 202 also includes a first threaded rod 202f, a first conical tooth 202m, a first knob 202g and a second conical tooth 202n. The first threaded rod 202f is rotatably connected to the movable column 202a, the first threaded rod 202f is threadedly connected to the first adjustment column 202c, the first conical tooth 202m is fixed to one end of the first threaded rod 202f, the first knob 202g is rotatably connected to one side of the movable column 202a, the second conical tooth 202n is fixed to one side of the first knob 202g, and the first conical tooth 202m is meshed with the second conical tooth 202n.
[0039] The first knob 202g is used to drive the second conical tooth 202n to rotate, thereby driving the first conical tooth 202m to rotate, and then driving the first threaded rod 202f to rotate, so as to adjust the height of the movable column 202a.
[0040] Specifically, the clamping member 202 also includes a positioning sleeve 202h, a second adjusting column 202i, a second threaded rod 202j and a second knob 202k. The positioning sleeve 202h is fixed to the bottom of the placement plate 202d, the second adjusting column 202i is movable in the positioning sleeve 202h, the top of the second adjusting column 202i is fixedly connected to the bottom of the first adjusting column 202c, the second threaded rod 202j is rotatably connected to the positioning sleeve 202h, the second threaded rod 202j is threadedly connected to the second adjusting column 202i, and the second knob 202k is fixed to one end of the second threaded rod 202j.
[0041] The positioning sleeve 202h is used to position the second adjusting column 202i, and the second knob 202k is used to drive the second threaded rod 202j to rotate, thereby adjusting the height of the second adjusting column 202i, so that the clamping plate 202e clamps the object to be welded.
[0042] Example 3
[0043] Reference Figure 1 to Figure 4 , which is the third embodiment of the utility model, and this embodiment is based on the first two embodiments.
[0044] Specifically, the adjusting member 203 includes a slider 203a, a third threaded rod 203b and a third knob 203c. The slider 203a is fixed at the bottom of the movable column 202a. A slide groove S is provided on the base 101. The slider 203a slides in the slide groove S. The third threaded rod 203b is rotatably connected in the slide groove S. The third threaded rod 203b is threadedly connected to the slider 203a. The third knob 203c is fixed to one end of the third threaded rod 203b.
[0045] The third knob 203c is configured to drive the third threaded rod 203b to rotate, thereby driving the slider 203a to move, thereby driving the movable column 202a to move.
[0046] During use, when an object needs to be welded, the object is first placed on the placement plate 202d, and then the second knob 202k is turned to drive the second threaded rod 202j to rotate, thereby adjusting the height of the second adjustment column 202i, so that the clamping plate 202e clamps the welded object, and then the third knob 203c is turned to drive the third threaded rod 203b to rotate, thereby driving the slider 203a to move, thereby driving the movable column 202a to move, thereby driving the clamped objects to fit together, and then the first knob 202g is turned to drive the second conical tooth 202n to rotate, thereby driving the first conical tooth 202m to rotate. The movable column 202a is moved, thereby driving the first threaded rod 202f to rotate, so as to adjust the position of the clamped object by adjusting the height of the movable column 202a, and at the same time, the rotating plate 201b is rotated to adjust the measuring position of the temperature measuring instrument 201c, and finally the ultrasonic single wave soldering equipment body 102 is turned on and the lifting mechanism 103 is used to adjust the height of the ultrasonic single wave soldering equipment body 102 for welding, and the temperature on the temperature measuring instrument 201c is observed during welding, and then the height of the ultrasonic single wave soldering equipment body 102 or the welding frequency is adjusted according to the temperature during welding, so as to adjust the welding temperature, so as to avoid reducing tin surge and energy consumption.
[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An ultrasonic single wave soldering device for reducing tin surge energy consumption, characterized in that: include, A main body component (100) comprises a base (101), an ultrasonic single-wave soldering equipment body (102) and a lifting mechanism (103), wherein the ultrasonic single-wave soldering equipment body (102) is fixed to the top of the base (101), and the lifting mechanism (103) is arranged on the ultrasonic single-wave soldering equipment body (102); and, The auxiliary component (200) is arranged on the main component (100), and comprises a temperature measuring component (201), a clamping component (202) and an adjusting component (203); the temperature measuring component (201) is fixed to one side of the main body (102) of the ultrasonic single-wave soldering equipment; the clamping component (202) is arranged on the top of the base (101); and the adjusting component (203) is arranged inside the base (101).
2. The ultrasonic single wave soldering equipment for reducing tin surge energy consumption as claimed in claim 1, characterized in that: The temperature measuring component (201) comprises a fixed plate (201a), a rotating plate (201b) and a temperature measuring instrument (201c); the fixed plate (201a) is fixed to one side of the ultrasonic single-wave soldering equipment body (102); the rotating plate (201b) is rotatably connected to the fixed plate (201a); and the temperature measuring instrument (201c) is fixed to one side of the rotating plate (201b).
3. The ultrasonic single wave soldering equipment for reducing tin surge energy consumption as claimed in claim 2, characterized in that: The temperature measuring component (201) further comprises a limiting column (201d) and a spring (201e); a chamber (W) is provided on the rotating plate (201b); the limiting column (201d) moves in the chamber (W); a limiting hole (Q) is provided on the fixed plate (201a); one end of the limiting column (201d) is inserted into the limiting hole (Q); and two ends of the spring (201e) are respectively fixedly connected to the limiting column (201d) and the inner wall of the chamber (W).
4. The ultrasonic single wave soldering equipment for reducing tin surge energy consumption as claimed in claim 3, characterized in that: The clamping member (202) includes a movable column (202a), a fixed column (202b), a first adjusting column (202c), a placement plate (202d) and a clamping plate (202e), wherein the movable column (202a) is arranged at the top of the base (101), the first adjusting column (202c) slides in the movable column (202a), the placement plate (202d) is fixed to the top of the fixed column (202b) and the first adjusting column (202c), and the clamping plate (202e) is arranged at the top of the placement plate (202d).
5. The ultrasonic single wave soldering equipment for reducing tin surge energy consumption as claimed in claim 4, characterized in that: The clamping member (202) also includes a first threaded rod (202f), a first conical tooth (202m), a first knob (202g) and a second conical tooth (202n), wherein the first threaded rod (202f) is rotatably connected to the movable column (202a), the first threaded rod (202f) is threadedly connected to the first adjustment column (202c), the first conical tooth (202m) is fixed to one end of the first threaded rod (202f), the first knob (202g) is rotatably connected to one side of the movable column (202a), the second conical tooth (202n) is fixed to one side of the first knob (202g), and the first conical tooth (202m) is meshed with the second conical tooth (202n).
6. The ultrasonic single wave soldering equipment for reducing tin surge energy consumption as claimed in claim 5, characterized in that: The clamping member (202) also includes a positioning sleeve (202h), a second adjusting column (202i), a second threaded rod (202j) and a second knob (202k), wherein the positioning sleeve (202h) is fixed to the bottom of the placement plate (202d), the second adjusting column (202i) is movable in the positioning sleeve (202h), the top of the second adjusting column (202i) is fixedly connected to the bottom of the first adjusting column (202c), the second threaded rod (202j) is rotatably connected to the positioning sleeve (202h), the second threaded rod (202j) is threadedly connected to the second adjusting column (202i), and the second knob (202k) is fixed to one end of the second threaded rod (202j).
7. The ultrasonic single wave soldering equipment for reducing tin surge energy consumption as claimed in claim 6, characterized in that: The adjusting member (203) comprises a slider (203a), a third threaded rod (203b) and a third knob (203c); the slider (203a) is fixed to the bottom of the movable column (202a); a slide groove (S) is provided on the base (101); the slider (203a) slides in the slide groove (S); the third threaded rod (203b) is rotatably connected to the slide groove (S); the third threaded rod (203b) is threadedly connected to the slider (203a); and the third knob (203c) is fixed to one end of the third threaded rod (203b).