Solar cell piece and interconnection piece welding forming equipment for satellite

By designing automatic welding forming equipment for solar cell and interconnected sheets for satellites, the problems of low production efficiency and insufficient reliability caused by manual welding are solved, and an efficient and reliable automated welding process is achieved.

CN222626630UActive Publication Date: 2025-03-18HUNAN AEROSPACE KINETIC ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421027285.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-18
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

In the prior art, the interconnection sheets of solar cell cells used in satellites require manual welding, resulting in low production efficiency, insufficient stability and reliability.

Method used

An automatic welding forming equipment for solar cell and interconnected sheets of satellites is designed, including a conveying device, a welding device and a forming device, so as to realize the automated welding of solar cell and interconnected sheets.

Benefits of technology

Through the automated welding process, the production efficiency of solar cell cells and product reliability are improved, and the uncertainty brought about by manual welding is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides welding forming equipment for a solar cell piece and an interconnection piece of a satellite, which is used for mutually welding and forming the solar cell piece and the interconnection piece of the satellite, and comprises a rack, and a conveying device, a welding device and a forming device which are arranged on the rack, the forming device comprises a connecting assembly, and a discharging structure, a clamping assembly, a cutting assembly and a forming assembly which are arranged on the connecting assembly; the discharging structure comprises a discharging assembly, and the interconnection sheet coiled materials are automatically discharged through the discharging assembly. The forming assembly is used for forming the cut interconnection pieces and conveying the interconnection pieces to the welding device. By arranging the conveying device, solar cell pieces which need to be welded and are used for satellites are automatically conveyed to the welding workbench; the forming device is arranged to automatically form the interconnection piece and convey the interconnection piece to the welding workbench, so that the welding device can automatically weld the solar cell piece used for the satellite and the interconnection piece; the overall structure is simple and operation is reliable.
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Description

Technical Field

[0001] The utility model belongs to the technical field of solar cell sheet processing for satellites, and in particular relates to a solar cell sheet and interconnection sheet welding and forming equipment for satellites. Background Art

[0002] With the rapid development of space technology, the demand for space high-power energy systems on spacecraft is also increasing, and the application of large-area photovoltaic systems on spacecraft is also increasing.

[0003] A solar array is an array of multiple solar panels that convert solar energy into electrical energy for satellites in space orbit. The most widely used solar array form is a folding solar array with a rigid substrate, also known as a solar wing. Since it has the important task of providing energy for satellites, whether the solar wing can be smoothly unfolded and work normally after launch directly affects the success or failure of satellite launch. Satellite solar arrays are onboard power generation devices, semiconductor devices that convert solar energy into electrical energy through the photoelectric effect. The overall production process can be divided into three stages: substrate → chip, chip → battery string, battery string → solar array. The most important stage is the preparation of the chip. After the chip is prepared, it needs to be made into battery cells and then into battery strings.

[0004] Solar arrays are the main power source for spacecraft. How to effectively improve the reliability and production efficiency of solar arrays and reduce production costs has become a major issue in satellite battery components.

[0005] In the prior art, the interconnection sheet is an independent part and often requires separate equipment for processing. In the process of using independent interconnection sheet processing equipment for processing, it is easy to lead to an increase in manual welding processes and a decrease in production efficiency. In addition, the stability, reliability and efficiency of manual welding are lower than those of the equipment, and there are many uncontrollable human factors. Utility Model Content

[0006] The utility model aims to provide a device for automatically welding and forming solar cell sheets and interconnection sheets for satellites, so as to solve the technical problem of manually welding interconnection sheets in solar cell sheets for satellites in the prior art.

[0007] The utility model provides a solar cell sheet and interconnect sheet welding and forming equipment for satellites, comprising a frame and a conveying device, a welding device and a forming device arranged on the frame;

[0008] The conveying device is used to convey the solar cell sheet for the satellite to the welding device;

[0009] The forming device comprises a connecting assembly and a feeding structure, a clamping assembly, a cutting assembly and a forming assembly arranged on the connecting assembly; the connecting assembly is fixedly connected to the frame; the feeding structure comprises a feeding assembly, and the interconnected sheet coil is automatically fed through the feeding assembly; the clamping assembly is used to clamp the interconnected sheet; the cutting assembly is used to cut the interconnected sheet; the forming assembly is used to form the cut interconnected sheet and convey it to the welding device;

[0010] The welding device is used to weld a solar cell sheet used for a satellite and a formed interconnection sheet to each other.

[0011] Optionally, the clamping assembly includes a clamping member and a transmission driving member, the transmission driving member is configured as a clamping cylinder structure, the fixed end of the transmission driving member is connected to the connecting assembly, and the clamping member is provided with two clamping blocks respectively fixed to the two driving ends of the transmission driving member, and the two clamping blocks clamp or release the interconnecting plate.

[0012] Optionally, the cutting assembly includes a cutting knife, a cutting drive, a first clamping block, a second clamping block and a clamping drive;

[0013] The cutting drive member is configured as a cylinder structure, and the fixed end of the cutting drive member is connected to the connecting assembly, and the driving end of the cutting drive member is connected to the cutting knife, and the cutting knife cuts the interconnected sheet coil;

[0014] The clamping drive member is configured as a clamping cylinder structure, and the fixed end of the clamping drive member is fixedly connected to the connecting assembly, and the first clamping block and the second clamping block are respectively installed on the two driving ends of the clamping drive member, and the first clamping block and the second clamping block clamp and fix the interconnected sheet coil;

[0015] The cutting knife is arranged between the first clamping block, the second clamping block and the material discharging assembly.

[0016] Optionally, the molding assembly includes a conveying structure and a molding structure,

[0017] The transmission structure includes a pneumatic push rod, a limit assembly, a slider structure and a rotary drive member; the pneumatic push rod is configured as a cylinder structure, and the fixed end of the pneumatic push rod is fixedly connected to the connecting plate, and a slider structure is provided on the driving end of the pneumatic push rod, and the slider structure is displaced along the Y-axis direction of the working platform under the drive of the pneumatic push rod; the limit assembly includes a limit plate and a linear guide rail installed on the limit plate, and the limit plate is fixedly installed on the connecting assembly; the rotary drive member is configured as a dual-axis rotating cylinder structure; and the fixed end of the rotary drive member is fixedly connected to the connecting plate, and pneumatic clamps are respectively connected to the two driving shafts of the rotary drive member, and the pneumatic clamps clamp the cut interconnected sheets and transmit them to the welding workbench to facilitate welding of the welding head;

[0018] The forming structure is configured as a pneumatic clamping jaw, and a forming portion having a shape structure consistent with the shape required for forming the interconnection sheet is provided at the clamping position of the pneumatic clamping jaw.

[0019] Optionally, the connecting assembly includes a connecting plate and a fixing frame; the connecting plate is fixedly mounted on the working platform, and one end of the connecting plate is extended along the Y-axis direction of the working platform in a direction away from the working platform; the fixing frame is mounted on the extended end of the connecting plate, and one end of the fixing frame is extended along the height direction in a direction away from the connecting plate.

[0020] Optionally, the material discharging structure includes a material discharging component and a transmission roller group;

[0021] The unloading assembly can be rotatably arranged on the extended end of the fixed frame, and is used to install the interconnected sheet coils and automatically unload the interconnected sheet coils; the transmission roller group is installed on the fixed frame, and the transmission roller group is arranged between the unloading barrel and the connecting plate.

[0022] Optionally, the forming device further comprises an adjusting roller assembly, wherein the adjusting roller assembly is arranged between two adjacent groups of transmission roller groups, and at least one group of adjusting roller assembly is arranged.

[0023] Optionally, the frame includes a working platform, a connecting bracket and a displacement bracket, the connecting bracket is provided as two pieces spaced apart from each other, the two connecting brackets are respectively fixedly connected to the side end surfaces of the working platform along the X-axis direction, and the two displacement brackets are respectively fixedly connected to one end of the two connecting brackets away from the working platform;

[0024] The conveying device includes a manipulator and an adsorption assembly installed on the driving end of the manipulator, and the fixed end of the manipulator is fixedly connected to a frame; the manipulator includes a fixed arm, a telescopic arm group whose one end is connected to one end of the fixed arm, and a telescopic drive member for driving the telescopic arm group to retract or extend relative to the fixed arm; one end of the fixed arm away from the telescopic arm group is fixedly connected to the frame; the adsorption assembly is configured to be at least one vacuum suction cup.

[0025] Optionally, the welding device includes a displacement assembly, a welding head assembly and a welding table assembly;

[0026] The displacement assembly comprises a first displacement structure and a second displacement structure, wherein a fixed end of the first displacement structure is fixedly connected to the working platform, and a fixed end of the second displacement structure is connected to the displacement bracket;

[0027] The welding head assembly includes a support structure, a welding digital display device arranged on the support structure, and a welding head connected to the welding digital display device. The support structure is connected to the driving end of the second displacement structure, and the support structure is displaced along the Y-axis direction of the working platform by the driving of the second displacement structure; the welding digital display device is fixedly mounted on the support structure, and is used to set and display relevant welding parameters of the welding head; the welding head is connected to the support structure and is electrically connected to the welding digital display device, and is used to weld the battery cell and the interconnection sheet to each other;

[0028] The welding table assembly includes a connecting platform for connecting to a working platform, a displacement platform installed on the connecting platform, and a welding worktable installed on the displacement platform. The displacement platform is connected to a driving end of a first displacement structure, and the displacement platform is displaced along the X-axis direction of the working platform by the drive of the first displacement structure.

[0029] Optionally, a first limiting member, a second limiting member and a plurality of air holes are further provided on the welding workbench;

[0030] The first limiting member is provided with at least two members spaced apart from each other along the X-axis direction of the working platform, and a second limiting member is connected between two adjacent first limiting members, so that a U-shaped limiting structure is formed by connecting the two adjacent first limiting members and the second limiting members;

[0031] The plurality of air holes include a group uniformly arranged along the X-axis direction of the working platform and a group uniformly arranged along the Y-axis direction of the working platform.

[0032] Compared with the prior art, the utility model has the following beneficial effects:

[0033] The utility model provides a conveying device to automatically convey the solar cell sheets for satellites that need to be welded to a welding workbench; provides a forming device to automatically form the interconnection sheets and convey them to the welding workbench, so that the welding device can automatically weld the solar cell sheets for satellites and the interconnection sheets; the overall structure is simple and the operation is reliable, so that the automatic welding and forming between the solar cell sheets for satellites and the interconnection sheets can be automatically realized.

[0034] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0036] Figure 1 This is a schematic diagram of the overall structure of a solar cell sheet and interconnect sheet welding and forming equipment for a satellite in an embodiment of the utility model;

[0037] Figure 2 yes Figure 1 Axonometric diagram of the middle frame;

[0038] Figure 3 yes Figure 1 Axonometric diagram of the conveying device in the middle;

[0039] Figure 4 yes Figure 1 Axonometric diagram of the welding device;

[0040] Figure 5 yes Figure 4 Axonometric diagram of the center welding table assembly;

[0041] Figure 6 yes Figure 1 Axonometric diagram of the intermediate molding device;

[0042] Figure 7 yes Figure 6 A partial enlarged schematic diagram in the middle.

[0043] in:

[0044] 001, interconnected film and roll;

[0045] 1. Frame, 1.1. Working platform, 1.2. Connecting bracket, 1.3. Displacement bracket;

[0046] 2. Conveying device, 2.1. Fixed arm, 2.2. Telescopic arm group, 2.3. Adsorption component, 2.4. Base;

[0047] 3. Welding device, 3.1. Welding table assembly, 3.1.1. Connecting platform, 3.1.2. Displacement platform, 3.1.3. Welding workbench, 3.1.4. First stopper, 3.1.5. Second stopper, 3.2. First displacement structure, 3.3. Second displacement structure, 3.4. Support structure, 3.5. Welding digital display, 3.6. Welding head;

[0048] 4. Forming device, 4.1. Connecting plate, 4.2. Fixing frame, 4.3. Discharging assembly, 4.4. Driving roller assembly, 4.5. Adjusting roller assembly, 4.6. Pneumatic push rod, 4.7. Clamping assembly, 4.8. Limiting assembly, 4.9. Slider structure, 4.10. Double-axis cylinder, 4.11. Pneumatic clamping jaws, 4.12. Cutting assembly. DETAILED DESCRIPTION

[0049] In order to make the above-mentioned purposes, features and advantages of the utility model clearer and easier to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. It should be noted that the drawings of the utility model are all simplified and use non-precise proportions, which are only used to conveniently and clearly assist in explaining the implementation of the utility model; the "number" mentioned in the utility model is not limited to the specific number in the examples in the accompanying drawings; the directions or positional relationships indicated by "front", "middle", "back", "left", "right", "up", "down", "top", "bottom", "middle", etc. mentioned in the utility model are based on the directions or positional relationships shown in the drawings of the utility model, and do not indicate or imply that the device or component referred to must have a specific direction, nor can it be understood as a limitation on the utility model.

[0050] This embodiment:

[0051] See also Figure 1 As shown, the utility model provides a solar cell sheet and interconnect sheet welding and forming equipment for satellites, comprising a frame 1 and a conveying device 2, a welding device 3 and a forming device 4 arranged on the frame 1; the conveying device 2 conveys the solar cell sheet for the satellite to the welding device 3, the forming device 4 conveys the interconnect sheet to the welding device 3, and the welding device 3 welds the solar cell sheet and the interconnect sheet for the satellite to each other, so as to automatically realize the automatic welding and forming between the solar cell sheet and the interconnect sheet for the satellite.

[0052] See also Figure 2 As shown, the frame 1 includes a working platform 1.1, a connecting bracket 1.2 and a displacement bracket 1.3. The connecting bracket 1.2 is preferably configured as two pieces spaced apart from each other. The two connecting brackets 1.2 are respectively fixedly connected to the side end surfaces of the working platform 1.1 along the X-axis direction, and the two displacement brackets 1.3 are respectively fixedly connected to one end of the two connecting brackets 1.2 away from the working platform 1.1.

[0053] See also Figure 3 As shown, the conveying device 2 includes a manipulator and an adsorption assembly 2.3 installed on a driving end of the manipulator, and the fixed end of the manipulator is fixedly connected to the frame 1.

[0054] Preferably, the manipulator comprises a fixed arm 2.1, a telescopic arm group 2.2 whose one end is connected to one end of the fixed arm 2.1, and a telescopic driving member for driving the telescopic arm group 2.2 to retract or extend relative to the fixed arm 2.1; one end of the fixed arm 2.1 away from the telescopic arm group 2.2 is fixedly connected to the frame 1;

[0055] The adsorption component 2.3 is preferably configured as at least one vacuum suction cup.

[0056] Further preferably, the telescopic arm group 2.2 comprises a telescopic arm hinged to one end of the fixed arm 2.1, one end of the telescopic arm is hinged to one end of the fixed arm 2.1 away from the frame 1, and the other end of the telescopic arm is mounted with an adsorption assembly 2.3;

[0057] The telescopic drive member is preferably configured as a cylinder structure or an oil cylinder structure, one end of the telescopic drive member is hinged to the fixed arm 2.1, and the other end of the telescopic drive member is hinged to the telescopic arm. The telescopic arm is displaced toward or away from the fixed arm 2.1 by the extension or retraction of the telescopic drive member.

[0058] In addition to the above structure, the telescopic arm group 2.2 can also be configured as follows: the telescopic arm group 2.2 includes a first telescopic arm and at least one second telescopic arm that is adjacent to the telescopic arm, one end of the first telescopic arm is hinged to the fixed arm 2.1, and the other end of the first telescopic arm is hinged to one end of the second telescopic arm; the other end of the second telescopic arm is equipped with an adsorption assembly 2.3;

[0059] The telescopic drive member is preferably arranged as a cylinder structure or an oil cylinder structure, and the telescopic drive member includes a first telescopic drive member and a second telescopic drive member, one end of the first telescopic drive member is hinged to the fixed arm 2.1, and the other end of the first telescopic drive member is hinged to the first telescopic arm; the second telescopic drive member is provided with at least one member arranged in a one-to-one correspondence with the second telescopic arm, and the two ends of the second telescopic drive member are respectively hinged to the two adjacent second telescopic drive members, or the two ends of the second telescopic drive member are respectively hinged to the first telescopic arm and a second telescopic arm hinged to the first telescopic arm.

[0060] More preferably, to facilitate the connection between the fixed arm 2.1 and the frame 1, a base 2.4 is hinged on one end of the fixed arm 2.1 away from the telescopic arm group 2.2, and the fixed arm 2.1 is fixedly connected to the working platform 1.1 of the frame 1 through the base 2.4.

[0061] See also Figure 4 and Figure 5 As shown, the welding device 3 includes a displacement assembly, a welding head assembly and a welding table assembly 3.1;

[0062] The displacement assembly includes a first displacement structure 3.2 and a second displacement structure 3.3, wherein the fixed end of the first displacement structure 3.2 is fixedly connected to the working platform 1.1, and the fixed end of the second displacement structure 3.3 is connected to the displacement bracket 1.3; specifically, the first displacement structure 3.2 and the second displacement structure 3.3 are preferably configured as any one of a pneumatic slide rail structure, a cylinder structure, an oil cylinder structure, a mechanical slide table or a transmission chain structure;

[0063] The welding head assembly includes a support structure 3.4, a welding digital display 3.5 arranged on the support structure 3.4, and a welding head 3.6 connected to the welding digital display 3.5. The support structure 3.4 is connected to the driving end of the second displacement structure 3.3, and the support structure 3.4 is displaced along the Y-axis direction of the working platform 1.1 by the driving of the second displacement structure 3.3; the welding digital display 3.5 is fixedly installed on the support structure 3.4, and is used to set and display the relevant welding parameters of the welding head 3.6, so as to facilitate the operator's viewing and operation; the welding head 3.6 is connected to the support structure 3.4 and is electrically connected to the welding digital display 3.5, and is used to weld the battery cell and the interconnection sheet to each other;

[0064] The welding table assembly 3.1 includes a connection platform 3.1.1 for connecting to the working platform 1.1, a displacement platform 3.1.2 installed on the connection platform 3.1.1, and a welding workbench 3.1.3 installed on the displacement platform 3.1.2. The displacement platform 3.1.2 is connected to the driving end of the first displacement structure 3.2, and the displacement platform 3.1.2 is driven by the first displacement structure 3.2 to move along the X-axis direction of the working platform 1.1. The battery cell is transported to the welding workbench 3.1.3 by the conveying device 2, the forming device 4 transports the interconnection sheet to the battery cell, and the welding head 3.6 welds the battery cell and the interconnection sheet to each other.

[0065] Preferably, in order to facilitate the limiting and fixing of the battery cell placed on the welding workbench 3.1.3, a first limiting member 3.1.4 and a second limiting member 3.1.5 are also provided on the welding workbench 3.1.3, and the first limiting member 3.1.4 is provided with at least two members spaced apart from each other along the X-axis direction of the working platform 1.1, and the second limiting member 3.1.5 is connected between two adjacent first limiting members 3.1.4, so as to form a U-shaped limiting structure by connecting the two adjacent first limiting members 3.1.4 and the second limiting members 3.1.5.

[0066] Further preferably, in order to facilitate the displacement of the battery cell along the Y-axis of the working platform 1.1, the displacement platform 3.1.2 is preferably configured as a pneumatic slide structure.

[0067] More preferably, in order to better absorb battery cells of different sizes, a plurality of air holes evenly arranged along the X-axis direction and the Y-axis direction of the working platform 1.1 and a vacuum structure connected to the air holes are also provided on the welding workbench 3.1.3. Specifically, the plurality of air holes provided on the welding workbench 3.1.3 preferably include at least six groups spaced apart from each other along the X-axis direction of the working platform 1.1 and at least two groups spaced apart from each other along the Y-axis direction of the working platform 1.1 (in this embodiment, according to the existing 3×4 specification battery cells, the plurality of air holes are arranged as six air holes spaced apart from each other along the X-axis direction of the working platform 1.1 and two air holes spaced apart from each other along the Y-axis direction of the working platform 1.1, so that it can absorb two 3×4 specification battery cells at the same time for welding).

[0068] See also Figure 6 and Figure 7 As shown, the forming device 4 includes a connecting component, a material discharge structure, a clamping component 4.7, a cutting component and a forming component.

[0069] The connecting assembly includes a connecting plate 4.1 and a fixing frame 4.2; the connecting plate 4.1 is fixedly installed on the working platform 1.1, and one end of the connecting plate 4.1 is extended along the Y-axis direction of the working platform 1.1 in a direction away from the working platform 1.1; the fixing frame 4.2 is installed on the extended end of the connecting plate 4.1, and one end of the fixing frame 4.2 is extended along the height direction in a direction away from the connecting plate 4.1.

[0070] The discharging structure includes a discharging component 4.3 and a transmission roller group 4.4; the discharging component 4.3 is rotatably arranged on the extended end of the fixed frame 4.2, and is used for installing the interconnected sheet coils and automatically discharging the interconnected sheet coils; the transmission roller group 4.4 is installed on the fixed frame 4.2, and the transmission roller group 4.4 is arranged between the discharging barrel and the connecting plate 4.1; preferably, the transmission roller group 4.4 is preferably provided with at least two groups spaced apart from each other along the Y-axis direction of the working platform 1.1, and a single group of transmission roller groups 4.4 includes a first connecting shaft and a transmission roller rotatably connected to the first connecting shaft. Specifically, the length of the transmission roller is less than the length of the first connecting shaft, one end of the first connecting shaft is fixedly connected to the fixed frame 4.2, and the transmission roller is rotatably connected to the first connecting shaft through a first rotating bearing.

[0071] Preferably, in order to adjust the tension of the interconnected sheet coil during the unwinding process, the forming device 4 also includes an adjusting roller assembly, which is preferably arranged between two adjacent groups of transmission roller groups, and at least one group of adjusting roller assemblies is arranged according to actual needs.

[0072] Specifically, a single group of the adjusting roller assembly includes a sliding block and an adjusting roller group arranged on the sliding block. A connecting groove is provided on the fixed frame along the height direction. The sliding block is adjustably connected to the connecting groove on the fixed frame through a connecting member (such as a bolt). The adjusting roller group preferably includes a second connecting shaft and an adjusting roller rotatably connected to the second connecting shaft. The length of the adjusting roller is less than the length of the second connecting shaft. One end of the second connecting shaft is fixedly connected to the fixed frame. The adjusting roller is rotatably connected to the second connecting shaft through a second rotating bearing.

[0073] In addition to the above structure, a single group of the adjusting roller assembly can also be configured as: including a sliding assembly and an adjusting roller group arranged on the sliding assembly, the sliding assembly including a slide rail installed on a fixed frame, a slider slidably connected to the slide rail, and an adjusting roller fixedly connected to the slider, the slider is displaced along the height direction on the slide rail, thereby realizing the adjustment of the relative position of the adjusting roller on the fixed frame, so as to realize the tension of the interconnected sheet roll during the unwinding process, so as to avoid the phenomenon of belt loosening and slipping during the transmission of the interconnected sheet, thereby improving the transmission efficiency and accuracy, the adjusting roller reduces the energy consumption during transportation by reducing the contact area of ​​the coil and reducing the friction between the coil and the conveying equipment, thereby improving the uniform conveying efficiency of the interconnected sheet coil; at the same time, the adjusting roller can make the conveying work of the interconnected sheet coil more stable, thereby ensuring the conveying efficiency and conveying quality of the interconnected sheet coil.

[0074] Preferably, the discharge assembly 4.3 includes a discharge barrel, a connecting shaft fixedly connected to the discharge barrel, and a discharge drive member for driving the connecting shaft to rotate, the fixed end of the discharge drive member is fixedly connected to the fixed frame 4.2, the driving end of the discharge drive member is connected to the connecting shaft through a coupling, and the connecting shaft passes through the fixed frame 4.2 and is rotatably connected to the fixed frame 4.2 through a slewing bearing.

[0075] Further preferably, the discharge drive is preferably configured as a 24V80RPM DC reduction motor.

[0076] In addition to the above structure, the discharge assembly 4.3 can also be configured as: including a discharge cylinder configured as an expansion sleeve structure.

[0077] The clamping assembly 4.7 includes a connecting outer frame and a clamping member and a transmission drive member arranged on the connecting outer frame; the connecting outer frame is preferably configured as a hollow frame structure, and the outer surface of its lower end face is fixed to the connecting plate 4.1; the transmission drive member is preferably configured as a clamping cylinder, and the fixed end of the transmission drive member is fixedly connected to the inner surface of the lower end face of the connecting outer frame, and the clamping member is preferably provided with two clamping blocks respectively fixedly connected to the two driving ends of the transmission drive member, and the two clamping blocks are driven by the transmission drive member to clamp or release the front end of the interconnected sheet coil after bypassing the transmission roller group 4.4.

[0078] The cutting component 4.12 is arranged on the clamping component, and is used for cutting the interconnected sheet coil to obtain an interconnected sheet that is convenient for subsequent welding; specifically, the cutting component 4.12 includes a cutting knife, a cutting drive, a first clamping block, a second clamping block and a clamping drive; the cutting drive is preferably configured as a cylinder, and the fixed end of the cutting drive is fixedly connected to the connecting outer frame and the driving end of the cutting drive is fixedly connected to the cutting knife, and is used to drive the cutting knife to cut the interconnected sheet coil; the clamping drive is preferably configured as a clamping cylinder, and the fixed end of the clamping drive is fixedly connected to the connecting outer frame and the first clamping block and the second clamping block are respectively installed on the two driving ends of the clamping drive, and the first clamping block and the second clamping block clamp and fix the interconnected sheet coil under the drive of the clamping drive. Preferably, the cutting knife is preferably arranged between the first clamping block, the second clamping block and the unloading assembly, and after the interconnected sheet passes through the clamping assembly and the first clamping block and the second clamping block and is clamped with each other, the cutting knife cuts the interconnected sheet coil.

[0079] The molding assembly includes a pneumatic push rod 4.6, a limit assembly 4.8, a slider structure 4.9, a rotary drive member 4.10 and a pneumatic clamp 4.11;

[0080] The pneumatic push rod 4.6 is preferably configured as a cylinder structure. Specifically, the fixed end of the pneumatic push rod 4.6 is fixedly connected to the connecting plate 4.1, and a slider structure 4.9 is provided on the driving end of the pneumatic push rod 4.6, which is used to push the slider structure 4.9 to move along the Y-axis direction of the working platform 1.1;

[0081] The limit assembly 4.8 is used to cooperate with the slider to complete the conveying and returning actions, and the limit assembly 4.8 includes a limit plate and a linear guide installed on the limit plate, the sliding direction of the linear guide is arranged parallel to the Y-axis direction of the working platform 1.1, and the limit plate is fixedly installed on the connecting plate 4.1, and the limit plate is arranged in the direction where the driving end of the pneumatic push rod 4.6 is away from the fixed end;

[0082] The slider structure 4.9 is slidably connected to the linear guide rail, and the slider structure 4.9 includes a slider and a fixing seat connected to each other, and the slider is slidably connected to the linear guide rail;

[0083] The rotary drive member 4.10 is preferably configured as a dual-axis rotary cylinder structure; specifically, the fixed end of the rotary drive member 4.10 is fixedly connected to the connecting plate 4.1, and the two driving shafts of the rotary drive member 4.10 are respectively connected with pneumatic clamps 4.11, and the clamping position of the pneumatic clamps 4.11 is provided with a forming portion consistent with the shape structure required for the interconnection sheet to be formed; the pneumatic clamps 4.11 clamp and form the cut interconnection sheet and then transfer it to the welding workbench 3.1.3 to facilitate welding by the welding head 3.6.

[0084] Preferably, a sensor and a limit switch are also provided on the pneumatic push rod 4.6, and the stroke of the pneumatic push rod 4.6 is detected by the sensor, and the stroke of the pneumatic push rod 4.6 is limited by the limit switch.

[0085] The specific process of using the above-mentioned solar cell sheet forming equipment for satellites to form solar cell sheets for satellites is as follows:

[0086] 1) Preparation:

[0087] The conveying device conveys the solar cell sheets for the satellite to the welding work platform, installs the interconnection sheet coil on the unwinding barrel, and passes one end of the interconnection sheet coil around the transmission roller group and the adjustment roller group in sequence, and is clamped and fixed by the clamping assembly and the first clamping block and the second clamping block;

[0088] 2) Interconnection sheet forming:

[0089] The cutting component cuts the interconnection sheet;

[0090] The cut interconnected sheets are transported to a position where the pneumatic clamp can clamp them through the cooperation between the pneumatic push rod and the slider structure;

[0091] The pneumatic clamp clamps the cut interconnection sheet, and at the same time, the interconnection sheet is formed by a forming part arranged on the clamping part of the pneumatic clamp;

[0092] 3) Welding:

[0093] The formed interconnecting sheet is driven by the rotary drive member to be transported to the designated position of the welding work platform;

[0094] The welding head welds the solar cell sheets and interconnection sheets for the satellite placed at the same position on the welding work platform to each other, thereby completing the automatic welding and forming process between the solar cell sheets and interconnection sheets for the satellite.

[0095] The above description is only a preferred implementation case of the utility model and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A solar cell sheet and interconnect sheet welding and forming equipment for satellites, characterized in that: It comprises a frame (1), and a conveying device (2), a welding device (3) and a forming device (4) arranged on the frame (1); The conveying device (2) is used to convey the solar cell sheet used for the satellite to the welding device (3); The forming device (4) comprises a connecting component and a feeding structure, a clamping component (4.7), a cutting component and a forming component arranged on the connecting component; the connecting component is fixedly connected to the frame (1); the feeding structure comprises a feeding component (4.3), and the interconnected sheet coil is automatically fed through the feeding component (4.3); the clamping component (4.7) is used to clamp the interconnected sheet; the cutting component (4.12) is used to cut the interconnected sheet; the forming component is used to form the cut interconnected sheet and convey it to the welding device (3); The connection assembly comprises a connection plate (4.1) and a fixing frame (4.2); the connection plate (4.1) is fixedly mounted on the working platform (1.1), and one end of the connection plate (4.1) is extended in a direction away from the working platform (1.1) along the Y-axis direction of the working platform (1.1); the fixing frame (4.2) is mounted on the extended end of the connection plate (4.1), and one end of the fixing frame (4.2) is extended in a direction away from the connection plate (4.1) along the height direction; The material discharge structure comprises a material discharge component (4.3) and a transmission roller group (4.4); the material discharge component (4.3) is rotatably arranged on the extended end of the fixed frame (4.2) and is used for installing the interconnected sheet coils and automatically discharging the interconnected sheet coils; the transmission roller group (4.4) is installed on the fixed frame (4.2), and the transmission roller group (4.4) is arranged between the material discharge barrel and the connecting plate (4.1); The welding device (3) is used to weld a solar cell sheet used for a satellite and a formed interconnection sheet to each other.

2. The solar cell sheet and interconnect sheet welding and forming equipment for satellites according to claim 1, characterized in that: The clamping assembly (4.7) comprises a clamping member and a transmission driving member, wherein the transmission driving member is arranged as a clamping cylinder structure, wherein the fixed end of the transmission driving member is connected to the connecting assembly, and the clamping member is provided with two clamping blocks respectively connected to the two driving ends of the transmission driving member, and the two clamping blocks clamp or release the interconnecting sheet.

3. The solar cell sheet and interconnect sheet welding and forming equipment for satellites according to claim 1, characterized in that: The cutting assembly (4.12) comprises a cutting knife, a cutting drive member, a first clamping block, a second clamping block and a clamping drive member; The cutting drive member is configured as a cylinder structure, and the fixed end of the cutting drive member is connected to the connecting assembly, and the driving end of the cutting drive member is connected to the cutting knife, and the cutting knife cuts the interconnected sheet coil; The clamping drive member is configured as a clamping cylinder structure, and the fixed end of the clamping drive member is fixedly connected to the connecting assembly, and the first clamping block and the second clamping block are respectively installed on the two driving ends of the clamping drive member, and the first clamping block and the second clamping block clamp and fix the interconnected sheet coil; The cutting knife is arranged between the first clamping block, the second clamping block and the material discharging assembly.

4. The solar cell sheet and interconnect sheet welding and forming equipment for satellites according to claim 1, characterized in that: The molding assembly includes a conveying structure and a molding structure, The transmission structure comprises a pneumatic push rod (4.6), a limit assembly (4.8), a slider structure (4.9) and a rotary drive member (4.10); the pneumatic push rod (4.6) is configured as a cylinder structure, and the fixed end of the pneumatic push rod (4.6) is fixedly connected to the connecting plate (4.1), and a slider structure (4.9) is provided on the driving end of the pneumatic push rod (4.6). The slider structure (4.9) is displaced along the Y-axis direction of the working platform (1.1) under the drive of the pneumatic push rod (4.6); the limit assembly (4.8) comprises a limit A positioning plate and a linear guide rail installed on the limiting plate, wherein the limiting plate is fixedly installed on the connecting assembly; the rotary drive member (4.10) is configured as a double-axis rotary cylinder structure; and the fixed end of the rotary drive member (4.10) is fixedly connected to the connecting plate (4.1), and the two driving shafts of the rotary drive member (4.10) are respectively connected to pneumatic clamps (4.11), and the pneumatic clamps (4.11) clamp the cut interconnection sheet and transfer it to the welding workbench (3.1.3) to facilitate welding of the welding head (3.6); The forming structure is configured as a pneumatic clamp (4.11), and a forming portion having a shape structure consistent with the shape required for forming the interconnection sheet is provided at the clamping position of the pneumatic clamp (4.11).

5. The solar cell sheet and interconnect sheet welding and forming equipment for satellites according to claim 1, characterized in that: The forming device (4) further comprises an adjusting roller assembly, wherein the adjusting roller assembly is arranged between two adjacent groups of transmission roller groups, and at least one group of the adjusting roller assembly is arranged.

6. The solar cell sheet and interconnect sheet welding and forming equipment for satellites according to claim 5, characterized in that: The frame (1) comprises a working platform (1.1), a connecting bracket (1.2) and a displacement bracket (1.3); the connecting bracket (1.2) is provided as two pieces spaced apart from each other; the two connecting brackets (1.2) are respectively fixedly connected to the side end surfaces of the working platform (1.1) along the X-axis direction; and the two displacement brackets (1.3) are respectively fixedly connected to one end of the two connecting brackets (1.2) away from the working platform (1.1); The conveying device (2) comprises a manipulator and an adsorption assembly (2.3) mounted on a driving end of the manipulator, wherein the fixed end of the manipulator is fixedly connected to a frame (1); the manipulator comprises a fixed arm (2.1), a telescopic arm group (2.2) one end of which is connected to one end of the fixed arm (2.1), and a telescopic drive member for driving the telescopic arm group (2.2) to retract or extend relative to the fixed arm (2.1); one end of the fixed arm (2.1) away from the telescopic arm group (2.2) is fixedly connected to the frame (1); and the adsorption assembly (2.3) is configured as at least one vacuum suction cup.

7. The solar cell sheet and interconnect sheet welding and forming equipment for satellites according to claim 6, characterized in that: The welding device (3) comprises a displacement assembly, a welding head assembly and a welding table assembly (3.1); The displacement assembly comprises a first displacement structure (3.2) and a second displacement structure (3.3); the fixed end of the first displacement structure (3.2) is fixedly connected to the working platform (1.1), and the fixed end of the second displacement structure (3.3) is connected to the displacement bracket (1.3); The welding head assembly comprises a support structure (3.4), a welding digital display (3.5) arranged on the support structure (3.4), and a welding head (3.6) connected to the welding digital display (3.5); the support structure (3.4) is connected to the driving end of the second displacement structure (3.3), and the support structure (3.4) is displaced along the Y-axis direction of the working platform (1.1) by the driving of the second displacement structure (3.3); the welding digital display (3.5) is fixedly mounted on the support structure (3.4) and is used to set and display relevant welding parameters of the welding head (3.6); the welding head (3.6) is connected to the support structure (3.4) and is electrically connected to the welding digital display (3.5) and is used to weld the battery cell and the interconnection sheet to each other; The welding platform assembly (3.1) comprises a connecting platform (3.1.1) for connecting to a working platform (1.1), a displacement platform (3.1.2) mounted on the connecting platform (3.1.1), and a welding working platform (3.1.3) mounted on the displacement platform (3.1.2); the displacement platform (3.1.2) is connected to a driving end of a first displacement structure (3.2); the displacement platform (3.1.2) is driven by the first displacement structure (3.2) to displace along the X-axis direction of the working platform (1.1).

8. The solar cell sheet and interconnect sheet welding and forming equipment for satellites according to claim 7, characterized in that: A first limiting member (3.1.4), a second limiting member (3.1.5) and a plurality of air holes are also provided on the welding workbench (3.1.3); The first limiting members (3.1.4) are provided with at least two members spaced apart from each other along the X-axis direction of the working platform (1.1), and a second limiting member (3.1.5) is connected between two adjacent first limiting members (3.1.4), so that a U-shaped limiting structure is formed by connecting the two adjacent first limiting members (3.1.4) and the second limiting members (3.1.5) to each other; The plurality of air holes include a group evenly arranged along the X-axis direction of the working platform (1.1) and a group evenly arranged along the Y-axis direction of the working platform (1.1).