Lathe for machining high-speed rail coupler

By adopting the internal expansion clamping method of the internal expansion tube and the vertebral structure on the lathe for high-speed rail coupling processing, the problem of shading during clamping of traditional lathes is solved, and the stable fixation of the coupling and the improvement of processing efficiency are achieved.

CN222627026UActive Publication Date: 2025-03-18SHANDONG DONGYI MACHINERY MFG
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Patent Information

Application Number
CN202421048945.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-03-18
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

During the processing of high-speed rail couplings, traditional lathes will block the outside when clamping the couplings, resulting in frequent switching of clamping positions, affecting processing efficiency.

Method used

A lathe for processing high-speed rail coupling is designed, which adopts the clamping method between the internal expansion tube and the vertebral body structure. Through the cooperation of the screw and the torsion block, the internal expansion tube is expanded and clamped in an internal expansion manner to ensure that the coupling is stable and fixed during the processing process.

Benefits of technology

The stable internal expansion clamping of the coupling is achieved, which avoids the shading problem during clamping of traditional lathes, and improves the machining efficiency and the practicality of the lathe.

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Abstract

The utility model discloses a lathe for machining high-speed rail couplings, which comprises a turntable, a first cone fixedly connected to the middle of the right wall of the turntable, a threaded hole formed in the middle of the right wall of the first cone, a screw connected to the inner side of the threaded hole in a threaded manner, a twisting block fixedly connected to the middle of the right wall of a second cone, and a second cone fixedly connected to the right wall of the second cone. An inner expansion pipe is arranged on the outer side between the first cone and the second cone. According to the lathe for machining the high-speed rail coupler, when the coupler is machined, a coupler body is moved to the outer side of an inner expansion pipe, then the inner expansion pipe is arranged on the outer side of a first cone in a sleeving mode, a screw is inserted into a threaded hole, then a twisting block is rotated, a second cone and the screw are driven to rotate in the rotating process of the twisting block, and the second cone moves towards one side of the first cone; the inner expansion pipe is expanded in the process that the second cone and the first cone get close to each other, the coupler is clamped and fixed in an inner expansion mode, the coupler can be clamped and fixed under the condition that the machining process of the coupler is not affected, and the practicability of the lathe is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of coupling processing, in particular to a lathe for processing high-speed railway couplings. Background Art

[0002] A coupling, also known as a coupling, is a mechanical component used to firmly connect the driving shaft and the driven shaft in different mechanisms so that they rotate together and transmit motion and torque. It is sometimes also used to connect the shaft with other parts such as gears and pulleys. It is often composed of two halves, which are connected by keys or tight fits, fastened to the two shaft ends, and then connected in some way. The coupling can compensate for the offset between the two shafts due to inaccurate manufacturing and installation, deformation during operation or thermal expansion, including axial offset, radial offset, angular offset or combined offset, as well as mitigate impact and absorb vibration. The processing of high-speed rail couplings needs to be performed on a lathe.

[0003] In the prior art, a series of cutting and grinding operations need to be performed on the outer surface of the high-speed rail coupling during processing on a lathe. However, the traditional lathe will inevitably block the outside of the coupling during the clamping process of the coupling. Therefore, the clamping position needs to be continuously switched during the processing, which causes great trouble to the coupling processing. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] The utility model discloses a lathe for processing a high-speed railway coupling, comprising a lathe body, a mounting groove is arranged in the middle of the lathe body, and a fixing mechanism is arranged inside the mounting groove;

[0006] The fixing mechanism includes a turntable, a first vertebra is fixedly connected to the middle of the right wall of the turntable, a threaded hole is provided in the middle of the right wall of the first vertebra, a screw is threadedly connected to the inner side of the threaded hole, the screw is fixedly connected to the middle of the left wall of the second vertebra, a torsion block is fixedly connected to the middle of the right wall of the second vertebra, an inner expansion tube is provided on the outer side between the first vertebra and the second vertebra, and a plurality of groups of annularly distributed opening grooves are provided on the left and right sides of the inner expansion tube.

[0007] As a preferred technical solution of the utility model, a coupling body is arranged outside the inner expansion tube, and the coupling body is clearance-matched with the inner expansion tube.

[0008] As a preferred technical solution of the utility model, a plurality of groups of limit rods are fixedly connected to the front side of the bottom of the installation groove, and a slider penetrates and is slidably connected to the outer side of the limit rod.

[0009] As a preferred technical solution of the utility model, a milling cutter is arranged on the top of the sliding block, and the output end of the milling cutter is located at the front side of the coupling body.

[0010] As a preferred technical solution of the utility model, a control panel is arranged on the left side of the front wall of the lathe body, a water spray assembly is arranged on the left side of the rear wall of the lathe body, and the output end of the water spray assembly is located at the top of the coupling body.

[0011] As a preferred technical solution of the utility model, a slide groove is arranged on the right side of the top of the installation groove, and a grinding component is slidably connected to the top of the slide groove.

[0012] As a preferred technical solution of the utility model, a transmission rod is fixedly connected to the middle part of the left wall of the turntable, and the transmission rod is rotatably connected to the middle part of the left wall of the installation groove.

[0013] The beneficial effects of the utility model are:

[0014] 1. This lathe for processing high-speed rail couplings moves the coupling body to the outside of the inner expansion tube when processing the coupling, then sleeves the inner expansion tube on the outside of the first vertebra, inserts the screw into the threaded hole and rotates the torsion block. During the rotation of the torsion block, the second vertebra and the screw are driven to rotate, so that the second vertebra moves toward the first vertebra. During the process of the second vertebra and the first vertebra approaching each other, the inner expansion tube expands, and the coupling is clamped and fixed by inner expansion. It can be clamped and fixed without affecting its processing process, thereby improving the practicality of the lathe.

[0015] 2. This type of lathe used for processing high-speed railway couplings starts the lathe to rotate the transmission rod and the turntable after the coupling is fixed. During the rotation of the turntable, the positions of the milling cutter and the grinding assembly are adjusted to grind and polish various positions on the outer surface of the coupling, thereby improving the processing efficiency of the coupling. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 This is a schematic diagram of the overall structure of a lathe for processing high-speed railway couplings according to the utility model;

[0018] Figure 2 This is a schematic diagram of the polishing structure of a lathe for processing a high-speed railway coupling according to the utility model;

[0019] Figure 3 It is a side view schematic diagram of the fixed structure of a lathe for processing high-speed railway couplings of the utility model;

[0020] Figure 4 The utility model is a front view schematic diagram of a fixed structure of a lathe for processing a high-speed railway coupling.

[0021] In the figure: 1. lathe body; 2. fixing mechanism; 3. water spray assembly; 4. control panel; 5. mounting groove; 6. limit rod; 7. slider; 8. transmission rod; 9. turntable; 10. milling cutter; 11. slide groove; 12. grinding assembly; 13. first vertebra; 14. internal expansion tube; 15. open groove; 16. coupling body; 17. second vertebra; 18. torsion block; 19. screw; 20. threaded hole. DETAILED DESCRIPTION

[0022] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0023] Example: Figure 1-4 As shown, the utility model is a lathe for processing high-speed railway couplings, comprising a lathe body 1, a mounting groove 5 is arranged in the middle of the lathe body 1, and a fixing mechanism 2 is arranged inside the mounting groove 5;

[0024] The fixing mechanism 2 includes a turntable 9, which can drive the first vertebra 13 and its outer coupling body 16 to rotate during the rotation of the turntable 9. The first vertebra 13 is fixedly connected to the middle of the right wall of the turntable 9, and a threaded hole 20 is provided in the middle of the right wall of the first vertebra 13. A screw 19 is threadedly connected to the inner side of the threaded hole 20. The screw 19 is fixedly connected to the middle of the left wall of the second vertebra 17, and a torsion block 18 is fixedly connected to the middle of the right wall of the second vertebra 17. Rotating the torsion block 18 can make the second vertebra 17 rotate synchronously with the screw 19. The screw 19 can make the first vertebra 13 and the second vertebra 17 approach each other during the rotation of the screw 19 inside the threaded hole 20. An inner expansion tube 14 is provided on the outer side between the first vertebra 13 and the second vertebra 17, and multiple groups of annularly distributed opening grooves 15 are provided on the left and right sides of the inner expansion tube 14.

[0025] A coupling body 16 is disposed outside the inner expansion tube 14 , and the coupling body 16 is clearance-matched with the inner expansion tube 14 . The inner expansion tube 14 can clamp and fix the coupling body 16 during expansion.

[0026] Among them, a plurality of groups of limiting rods 6 are fixedly connected to the front side of the bottom of the installation groove 5 , and a slider 7 penetrates and is slidably connected to the outer side of the limiting rod 6 , and the slider 7 can move left and right inside the limiting rod 6 .

[0027] A milling cutter 10 is disposed on the top of the sliding block 7 , and an output end of the milling cutter 10 is located at the front side of the coupling body 16 .

[0028] Among them, a control panel 4 is arranged on the left side of the front wall of the lathe body 1 , and a water spray assembly 3 is arranged on the left side of the rear wall of the lathe body 1 , and the output end of the water spray assembly 3 is located at the top of the coupling body 16 .

[0029] Among them, a slide groove 11 is set on the right side of the top of the installation groove 5, and a grinding component 12 is slidably connected to the top of the slide groove 11. The grinding component 12 can adjust the angle and position to facilitate grinding different positions on the outside of the coupling body 16.

[0030] Among them, a transmission rod 8 is fixedly connected to the middle part of the left wall of the turntable 9, and the transmission rod 8 is rotatably connected to the middle part of the left wall of the installation groove 5.

[0031] Working principle: When processing the coupling, move the coupling body 16 to the outside of the internal expansion tube 14, then put the internal expansion tube 14 on the outside of the first vertebra 13, insert the screw 19 into the threaded hole 20 and then rotate the torsion block 18. During the rotation of the torsion block 18, the second vertebra 17 and the screw 19 are driven to rotate, so that the second vertebra 17 moves to the side of the first vertebra 13. During the process of the second vertebra 17 and the first vertebra 13 approaching each other, the internal expansion tube 14 expands, and the coupling is clamped and fixed by internal expansion, and can be clamped and fixed without affecting its processing process. After the coupling is fixed, start the lathe to rotate the transmission rod 8 and the turntable 9. During the rotation of the turntable 9, the positions of the milling cutter 10 and the grinding assembly 12 are adjusted to grind and polish various positions on the outer surface of the coupling.

[0032] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A lathe for processing high-speed railway couplings, comprising a lathe body (1), characterized in that: A mounting groove (5) is provided in the middle of the lathe body (1), and a fixing mechanism (2) is provided inside the mounting groove (5); The fixing mechanism (2) comprises a rotating disk (9), a first vertebra (13) is fixedly connected to the middle of the right wall of the rotating disk (9), a threaded hole (20) is provided in the middle of the right wall of the first vertebra (13), a screw rod (19) is threadedly connected to the inner side of the threaded hole (20), the screw rod (19) is fixedly connected to the middle of the left wall of the second vertebra (17), a torsion block (18) is fixedly connected to the middle of the right wall of the second vertebra (17), an inner expansion tube (14) is provided on the outer side between the first vertebra (13) and the second vertebra (17), and a plurality of groups of annularly distributed opening grooves (15) are provided on both sides of the inner expansion tube (14).

2. A lathe for processing high-speed railway couplings according to claim 1, characterized in that: A coupling body (16) is arranged outside the inner expansion tube (14), and the coupling body (16) is clearance-matched with the inner expansion tube (14).

3. A lathe for processing high-speed railway couplings according to claim 1, characterized in that: A plurality of groups of limiting rods (6) are fixedly connected to the front side of the bottom of the installation groove (5), and a sliding block (7) passes through and is slidably connected to the outer side of the limiting rod (6).

4. A lathe for processing high-speed railway couplings according to claim 3, characterized in that: A milling cutter (10) is arranged on the top of the sliding block (7), and the output end of the milling cutter (10) is located on the front side of the coupling body (16).

5. The lathe for processing high-speed railway coupling according to claim 1, characterized in that: A control panel (4) is arranged on the left side of the front wall of the lathe body (1), a water spray assembly (3) is arranged on the left side of the rear wall of the lathe body (1), and an output end of the water spray assembly (3) is located at the top of the coupling body (16).

6. A lathe for processing high-speed railway couplings according to claim 1, characterized in that: A slide groove (11) is provided on the right side of the top of the installation groove (5), and a grinding component (12) is slidably connected to the top of the slide groove (11).

7. A lathe for processing high-speed railway couplings according to claim 1, characterized in that: A transmission rod (8) is fixedly connected to the middle of the left wall of the rotating disk (9), and the transmission rod (8) is rotatably connected to the middle of the left wall of the mounting groove (5).