Ultrapure water tank polishing device

By designing an ultra-pure water tank polishing device including a rotating mechanism and a positioning component of the water tank body, the problem of difficulty in effectively polishing large water tanks in existing equipment is solved, the full positioning and stable polishing of the tank body are achieved, and the polishing efficiency and stability are improved.

CN222627293UActive Publication Date: 2025-03-18ANHUI YUANTONG WATER TREATMENT EQUIP CO LTD
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Patent Information

Application Number
CN202420629230.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-03-18
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

When producing and processing ultrapure water tanks, existing polishing equipment is difficult to effectively polish large water tanks, and it is easy to experience leakage of polishing, resulting in subsequent rust and oxidation.

Method used

An ultra-pure water tank polishing device is designed, including a rotating mechanism for the water tank body, which adopts an upper rotating material table, a carrier rack, a side positioning assembly of the tank body and a positioning hoop assembly. Through the cooperation of the rotation and positioning assembly, the tank body can be fully positioned and stable polished.

Benefits of technology

This device can effectively avoid tank shaking and leakage of polishing, improve the stability and efficiency of the polishing process, and reduce the risk of subsequent rust and oxidation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultrapure water tank polishing device which comprises a water tank body loading rotating mechanism. The water tank body loading and rotating mechanism comprises an upper rotating material table, and the top of the upper rotating material table is fixedly connected with a loading frame; a plurality of protruding parts protruding outwards are integrally formed on the material carrying frame, and can body side edge positioning assemblies capable of being adjusted in a sliding mode are assembled and connected to the protruding parts. The device further comprises a positioning hoop assembly matched with the tank body side edge positioning assembly. The positioning hoop assembly comprises an annular positioning hoop rod, and the outer end part of the protruding part is fixedly connected with a vertical mounting screw rod for assembling the annular positioning hoop rod; and the bottom of the annular positioning hoop rod is fixedly connected with an annular positioning flange. In the working process of the device, under the cooperation of the tank body side edge positioning assembly and the positioning hoop assembly, tank body parts are fully positioned, the tank body is prevented from shaking and moving upwards in the polishing and grinding process, then the polishing and grinding effect is improved, and the technical defects that the tank body is unstable, and consequently collision and deformation of the tank body are caused are overcome.
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Description

Technical Field

[0001] The utility model belongs to the technical field of water tank processing, and in particular relates to an ultrapure water tank polishing device. Background Art

[0002] An ultrapure water tank is a tank used for rough ultrapure water. Different from conventional water storage tanks, the tanks used to store ultrapure water need to remain rust-free and non-oxidized for a long time to prevent oxidized impurities from dissolving into the ultrapure water and causing the water to be contaminated by the tank.

[0003] Therefore, when producing and processing ultrapure water tanks, more stringent requirements are placed on processing materials and processing technology, and the water tanks need to be fully polished and ground to ensure that they have a very high degree of smoothness.

[0004] At present, large ultrapure water tanks are welded together to form a complete water tank. Before welding, the water tank head, tank body and tank bottom need to be fully polished in sequence. The current grinding and polishing method is to use a grinding and polishing machine. During the grinding process, the grinding and polishing machine evenly grinds and polishes along the four sides of the component.

[0005] However, since the surface area of ​​the can, tank body and tank bottom of the water tank is relatively large, during the grinding process, the grinding equipment needs to be continuously polished along the can, tank body and tank bottom. The disadvantages of this operation are: during the grinding and polishing process, because the surface area is very large, it is cumbersome to polish along the four sides of the tank body parts in turn during the operation; secondly, it is very easy to miss the polishing during the operation, resulting in missing points in the polishing, and the missing point position is the main site for subsequent rust and oxidation.

[0006] Therefore, in order to improve the polishing effect, the method currently adopted is to rotate the tank body parts. However, due to the large volume of the tank body parts, the tank body shakes violently under the polishing force during the rotation process. When shaking, the tank body parts are very likely to hit the loading platform, causing the tank body to be easily deformed.

[0007] Specifically, unlike tanks for special purposes, the thickness and deformation resistance of water tanks are weaker than those of industrial tanks such as reaction tanks, which makes them easily deformed once they are shaken violently, hit or bumped. Utility Model Content

[0008] Based on the above background, the purpose of the utility model is to provide an ultrapure water tank polishing device.

[0009] In order to achieve the above objectives, the utility model adopts the following technical solutions:

[0010] An ultrapure water tank polishing device comprises a water tank body material loading rotating mechanism;

[0011] The water tank body loading and rotating mechanism comprises an upper rotating material table, and a loading frame is fixedly connected to the top of the upper rotating material table;

[0012] The material carrier is integrally formed with a plurality of protruding portions which are arranged to protrude outwards, and the protruding portions are equipped with a tank side positioning assembly which can be slidably adjusted;

[0013] The ultrapure water tank polishing device also includes a positioning hoop assembly that cooperates with the tank body side positioning assembly;

[0014] The positioning hoop assembly comprises an annular positioning hoop rod, and the outer end of the protrusion is fixedly connected to a vertical mounting screw rod for assembling the annular positioning hoop rod;

[0015] The bottom of the annular positioning hoop rod is fixedly connected with an annular positioning flange.

[0016] Preferably, the material carrier is integrally formed with six equidistantly distributed protrusions;

[0017] The transverse cross-section of the protrusion is rectangular.

[0018] Preferably, a slide groove is provided on the protruding portion, and an inner long sliding screw is fixedly connected in the slide groove;

[0019] The tank body side positioning assembly comprises a sliding adjustment seat which is assembled and connected to an inner long sliding screw rod, and a plurality of double-head pressing screw rods are threadedly connected to the sliding adjustment seat.

[0020] Preferably, an inner push nut for pushing the sliding adjustment seat is threadedly connected to the inner long sliding screw.

[0021] Preferably, a plurality of horizontal rods extending outward are welded on the outer side wall of the annular positioning hoop rod;

[0022] The outer end of the horizontal rod is assembled on the vertical mounting screw rod.

[0023] Preferably, the horizontal rod is slidably connected to the vertical mounting screw rod;

[0024] The vertical installation screw rod is threadedly connected to the pressing nut.

[0025] Preferably, the water tank body loading and rotating mechanism further comprises a fixed seat, and the upper rotating material table is rotatably connected to the fixed seat;

[0026] The bottom of the fixed seat is connected with a motor, and the output shaft of the motor is fixedly assembled at the bottom center of the upper rotating material table.

[0027] Preferably, a plurality of ball members rolling on the top edge of the fixed seat are fixedly connected to the bottom edge of the upper rotating material table;

[0028] The rolling ball component comprises a ball seat fixedly mounted on the upper rotating material table, and a rolling ball body rolling on a fixed seat is limited in the ball seat.

[0029] Preferably, a plurality of mounting plates are fixedly connected to the bottom of the fixing seat.

[0030] The utility model has the following beneficial effects:

[0031] 1. During the working process, the sliding adjustment seat is pushed inward to the tank body part, and then the outer end of the double-headed pressing screw is screwed until the inner end of the double-headed pressing screw contacts the tank body part, and then the inner push nut is tightened to contact the sliding adjustment seat. With the cooperation of the double-headed pressing screw and the inner push nut, the tank body is contacted and limited. During the working process, when the polishing equipment contacts the parts, with the cooperation of the above-mentioned tank side positioning assembly, the tank body parts are fully positioned to avoid shaking of the tank body during polishing.

[0032] 2. Through the positioning hoop assembly, specifically including an annular positioning hoop rod, a vertical mounting screw rod, and a horizontal rod slidingly connected to the vertical mounting screw rod; the vertical mounting screw rod is threadedly connected to the pressing nut. After the tank body parts are discharged, the operator presses the annular positioning hoop rod down onto the tank body parts. At this time, the annular positioning hoop rod is sleeved on the tank body, so as to prevent the tank body from moving. This further improves the stability of the tank body during polishing. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0034] Figure 1 It is a schematic diagram of the overall structure in an embodiment of the utility model;

[0035] Figure 2 This is a schematic diagram of the structure of the tank side positioning assembly in the embodiment of the utility model;

[0036] Figure 3 This is a schematic structural diagram of a rolling ball member in an embodiment of the utility model;

[0037] Figure 4 For the utility model embodiment Figure 1 A top view of the

[0038] Figure 5 For the utility model embodiment Figure 1 Schematic diagram of the structure from another perspective.

[0039] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0042] In addition, in the present utility model, descriptions such as "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.

[0043] Example 1

[0044] like Figure 1-5 As shown, an ultrapure water tank polishing device includes a water tank body loading and rotating mechanism 1; the water tank body loading and rotating mechanism 1 is used to discharge the tank body components (such as cans, tank bodies, and tank bottoms), then position them, and then rotate them, so that the grinding wheel of the grinding and polishing equipment is pressed against the components, and the components are fully polished while rotating without leaking any spots.

[0045] Specifically, the water tank loading and rotating mechanism 1 comprises an upper rotating material platform 11, and a loading rack 2 is fixedly connected to the top of the upper rotating material platform 11. The loading rack 2 is in the shape of: six equidistantly distributed protruding portions (the transverse cross-section of the protruding portions is rectangular) are integrally formed on the loading rack 2, and a slidably adjustable tank side positioning component is assembled and connected to the protruding portions.

[0046] During operation, the tank body is placed on the loading rack 2 and supported on the protrusions, and then positioned from the sides along the four sides of the tank body by the tank body side positioning assembly, so as to limit and position the tank body.

[0047] Specifically, a slide groove (the length of the slide groove is smaller than the length of the protrusion) is opened on the above-mentioned protrusion, and an inner long sliding screw 23 is fixedly connected in the slide groove; the side positioning assembly of the tank body includes a sliding adjustment seat 21 assembled and connected to the inner long sliding screw 23, and a plurality of double-headed pressing screws 22 (the two ends of the double-headed pressing screws 22 are integrally formed with hexagonal protrusions) are threadedly connected to the sliding adjustment seat 21.

[0048] At the same time, an inner pushing nut 231 for pushing the sliding adjustment seat 21 is threadedly connected to the inner long sliding screw 23 .

[0049] During the working process, the sliding adjustment seat 21 is pushed inward to be close to the tank body part, and then the outer end of the double-headed pressing screw 22 is screwed until the inner end of the double-headed pressing screw 22 is in contact with the tank body part, and then the inner pushing nut 231 is tightened to contact the sliding adjustment seat 21. With the cooperation of the double-headed pressing screw 22 and the inner pushing nut 231, the tank body is contacted and limited.

[0050] When the polishing equipment hits the component during operation, the tank body component can be fully positioned with the cooperation of the tank body side positioning assembly to avoid shaking of the tank body during polishing.

[0051] Example 2

[0052] like Figure 1-5 As shown, based on the structure of Example 1, the water tank body loading rotation mechanism 1 further includes a fixed seat 12, and the upper rotating material table 11 is rotatably connected to the fixed seat 12. Specifically, the bottom of the fixed seat 12 is assembled and connected with a motor 13, and the output shaft of the motor 13 (the output shaft of the motor 13 is rotatably connected to the fixed seat 12, and according to the existing method, an adapter bearing is installed on the fixed seat 12, and at the same time, the motor 13 is fixedly installed at the bottom of the fixed seat 12) is fixedly assembled at the bottom center of the upper rotating material table 11.

[0053] During the working process, the motor 13 drives the upper rotating material table 11-loading rack 2-tank body components to rotate.

[0054] At the same time, in order to improve the flexibility and stability of rotation during the rotation process, according to the existing method, a plurality of rolling ball parts rolling on the top edge of the fixed seat 12 are fixedly connected to the bottom edge of the upper rotating material table 11. Specifically, the rolling ball part includes a ball seat 14 fixedly mounted on the upper rotating material table 11, and a rolling ball body 141 rolling on the fixed seat 12 is limited in the ball seat 14.

[0055] During operation, the ball body 141 rolls on the fixed seat 12, and a smooth rotation is achieved under the fixed seat 12-ball body structure distributed in an annular array.

[0056] The bottom of the fixing seat 12 is fixedly connected with a plurality of mounting plates. During operation, the entire device is mounted on a processing table using the mounting plates.

[0057] Example 3

[0058] like Figure 1-5 As shown, based on the structure of Example 1, in order to prevent the tank body parts from moving upward during processing and further increase the stability of the tank body during polishing, the ultrapure water tank polishing device further includes a positioning hoop assembly that cooperates with the tank body side positioning assembly. The tank body is positioned in a hoop-fixed manner through the positioning hoop assembly.

[0059] Specifically, the positioning hoop assembly includes an annular positioning hoop rod 31, and the outer end of the protruding portion is fixedly connected to a vertical mounting screw 33 for mounting the annular positioning hoop rod 31. Specifically, a plurality of horizontal rods 32 extending outward are welded on the outer side wall of the annular positioning hoop rod 31; the outer end of the horizontal rod 32 is mounted on the vertical mounting screw 33.

[0060] The horizontal rod 32 is slidably connected to the vertical mounting screw rod 33; the vertical mounting screw rod 33 is threadedly connected to the pressing nut. After the tank body parts are discharged, the operator presses the annular positioning hoop rod 31 down onto the tank body parts. At this time, the annular positioning hoop rod 31 is sleeved on the tank body, and the tank body is prevented from moving in this way. Specifically, when the annular positioning hoop rod 31 is sleeved on the tank body, the mounting hole on the horizontal rod is inserted into the vertical mounting screw rod 33, and then the pressing nut is positioned.

[0061] The bottom of the annular positioning hoop rod 31 is fixedly connected with an annular positioning flange 31. The annular positioning flange 31 is used to increase the stability of the tank body hoop, and the stability of the hoop tank body component is increased by the extended annular positioning flange 31.

[0062] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. An ultrapure water tank polishing device, characterized in that: It includes a water tank body loading rotation mechanism; The water tank body loading and rotating mechanism comprises an upper rotating material table, and a loading frame is fixedly connected to the top of the upper rotating material table; The material carrier is integrally formed with a plurality of protruding portions which are arranged to protrude outwards, and the protruding portions are equipped with a tank side positioning assembly which can be slidably adjusted; The ultrapure water tank polishing device also includes a positioning hoop assembly that cooperates with the tank body side positioning assembly; The positioning hoop assembly comprises an annular positioning hoop rod, and the outer end of the protrusion is fixedly connected to a vertical mounting screw rod for assembling the annular positioning hoop rod; The bottom of the annular positioning hoop rod is fixedly connected with an annular positioning flange.

2. The ultrapure water tank polishing device according to claim 1, characterized in that: The material carrier is integrally formed with six equidistantly distributed protrusions; The transverse cross-section of the protrusion is rectangular.

3. The ultrapure water tank polishing device according to claim 1, characterized in that: The protruding portion is provided with a slide groove, and an inner long sliding screw is fixedly connected in the slide groove; The tank body side positioning assembly comprises a sliding adjustment seat which is assembled and connected to an inner long sliding screw rod, and a plurality of double-head pressing screw rods are threadedly connected to the sliding adjustment seat.

4. The ultrapure water tank polishing device according to claim 3, characterized in that: An inner pushing nut for pushing the sliding adjustment seat is threadedly connected on the inner long sliding screw.

5. The ultrapure water tank polishing device according to claim 1, characterized in that: A plurality of horizontal rods extending outwards are welded on the outer side wall of the annular positioning hoop rod; The outer end of the horizontal rod is assembled on the vertical mounting screw rod.

6. The ultrapure water tank polishing device according to claim 5, characterized in that: The horizontal rod is slidably connected to the vertical mounting screw rod; The vertical installation screw rod is threadedly connected to the pressing nut.

7. The ultrapure water tank polishing device according to claim 1, characterized in that: The water tank body loading and rotating mechanism also includes a fixed seat, and the upper rotating material table is rotatably connected to the fixed seat; The bottom of the fixed seat is connected with a motor, and the output shaft of the motor is fixedly assembled at the bottom center of the upper rotating material table.

8. The ultrapure water tank polishing device according to claim 7, characterized in that: The bottom edge of the upper rotating material table is fixedly connected with a plurality of ball pieces that roll on the top edge of the fixed seat; The rolling ball component comprises a ball seat fixedly mounted on the upper rotating material table, and a rolling ball body rolling on a fixed seat is limited in the ball seat.

9. The ultrapure water tank polishing device according to claim 8, characterized in that: A plurality of mounting plates are fixedly connected to the bottom of the fixing seat.