Arrangement assembly for manufacturing diamond abrasives
By designing a diamond abrasive arrangement component including a conveyor plate, a fixed disc, a rotating frame, a roof plate and a support frame, the problems of cumbersome manual operation and high equipment cost during diamond abrasive arrangement are solved, and automated arrangement and positioning are achieved, and efficiency and convenience are improved.
Patent Information
- Application Number
- CN202421340939.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When arranging diamond abrasives, manual operations are cumbersome, and controlling the abrasive particles to fall onto the thin blank requires high equipment costs.
Design a diamond abrasive arrangement assembly, including conveyor plates, fixed disks, rotating frames, roof plates and support frames, through the coordinated work of these components, the automatic arrangement and positioning of diamond abrasive particles are achieved.
It improves the efficiency of diamond abrasive arrangement, reduces manual operation, reduces equipment costs, and realizes the uniform arrangement and convenient use of diamond abrasives.
Smart Images
Figure CN222627399U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field related to the manufacture of grinding tools, and particularly relates to an arrangement component for the manufacture of diamond abrasives. Background Art
[0002] Granite, marble, concrete, asphalt and other materials are typical examples of diamond saw blade cutting. Diamond saw blades have diamond abrasives embedded around the saw blade base. In order to evenly arrange the diamond abrasive particles, the ARIX automatic arrangement system is used to evenly and orderly arrange the diamond abrasives in the cutter head. The process is to punch out orderly arranged holes in the thin blank while pressing the matrix, and then fill the diamond abrasives into the holes. The diamond abrasives can be well embedded in the appropriate position on the saw blade, and the arrangement is even, but the work efficiency is not high. High enough, so people later invented the template method to implement the orderly arrangement of diamond abrasives. The first step of this method is to mix the matrix powder evenly, add a suitable mixture of organic binder and solvent to make a "dough", and then make it into a thin layer by rolling. The second step is to make a template with through holes according to the particle size and arrangement of the diamond abrasive. The hole diameter is larger than the single diamond particle size and smaller than the sum of the two diamond abrasive particle sizes to ensure that a single diamond enters the template hole and then arranges the operation. However, it still has the following disadvantages in actual use:
[0003] When arranging diamond abrasives, a sieve-shaped structure is directly used for arrangement. During the arrangement process, the scraping structure drives the diamond abrasive particles to be scraped, so that the abrasive particles enter the template holes, and the scraping continues to be performed to scrape away the excess diamond abrasive particles. Then the abrasive can be placed on the blank. In this process, scraping away the excess abrasive particles needs to be done manually, and after scraping, the next arrangement needs to be repeated manually. The operation intensity is large and the work is relatively cumbersome.
[0004] 1. After the diamond abrasive is arranged, the diamond abrasive particles need to fall onto the thin blank. During the transportation process, the abrasive is temporarily positioned by the magnetic structure. However, after the abrasive is positioned, it needs to be loosened so that the abrasive particles fall onto the thin blank. Complex electromagnetic control is required. During the operation, the equipment cost of the electromagnetic components required for control and execution is relatively high. Utility Model Content
[0005] The utility model aims to provide an arrangement component for manufacturing diamond abrasives, which solves the problems of cumbersome manual operation during the arrangement of diamond abrasives and high equipment cost required for controlling abrasive particles to fall onto thin blanks by arranging a conveying plate, a fixed disk, a rotating frame, a top plate and a supporting frame.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses an arrangement component for manufacturing diamond abrasives, comprising a conveying plate, a fixed disk, a rotating frame, a top plate and a supporting frame. A fixed opening is provided in the center of the conveying plate, a limiting sleeve is fixed in the fixed opening, a fixed disk is fixed on the upper part of the inner wall of the limiting sleeve, a flexible shell is evenly penetrated and fixed in the fixed disk, a top plate is arranged above the fixed disk, a supporting frame is arranged on the outer side of the top plate, a containing shell is fixed at both ends of the conveying plate, and the two ends of the containing shell are rotatably connected with the rotating frame together. When working, diamond abrasive particles are conveyed through the conveying plate, the flexible shell is fixed therein through the fixed disk, and the flexible shell is used for containing the abrasive particles. When driven by an electric push rod, the conveying plate is driven to tilt through the rotating frame, the pressure rod is connected through the connecting rod at the bottom end of the top plate, and support is provided for a hydraulic cylinder driving the top plate to rise and fall through the supporting frame.
[0008] Furthermore, baffles are fixed on both sides of the conveying plate, and both ends of the baffle are respectively fixed to two containing shells, and the conveying plate limits the diamond abrasive particles passing thereon through the baffles.
[0009] Furthermore, the top ends of the fixed plate and the limiting sleeve are flush with the top surface of the conveying plate, and an opening is provided through the center of the bottom of each flexible shell, in which the flexible shell accommodates diamond abrasive particles. After the diamond abrasive particles are squeezed by the pressure rod, the opening increases, so that the diamond abrasive particles are squeezed out by the pressure rod.
[0010] Furthermore, an electric push rod is fixed to the top of each rotating frame, and the telescopic end of the electric push rod is fixed to the rotating frame. A conveying port is opened on the side of the containing shell close to the conveying plate. The bottom of the conveying port is flush with the bottom of the containing shell, and the bottom of the conveying port is flush with the top of the conveying plate. A T-shaped slider is fixed to the top of the two electric push rods, and one end of the rotating frame is driven to rise and fall by the electric push rod, so that it rotates and tilts. When the rotating frame rotates, the diamond abrasive particles in the containing shell are discharged onto the conveying plate through the conveying port, and then conveyed to the conveying port on the other containing shell through the conveying plate.
[0011] Furthermore, a support ring is fixed at the bottom edge of the top plate, connecting rods are evenly fixed at the bottom end of the top plate inside the support ring, all the connecting rods correspond one-to-one to all the flexible shells on the fixed plate, the bottom ends of the connecting rods and the bottom ends of the support rings are flush with each other, and pressure rods are fixed to the bottom ends of all the connecting rods. The top plate supports the connecting rods through the support rings, and the diamond abrasive particles in the flexible shells are pressed down by the pressure rods on the connecting rods.
[0012] Furthermore, the bottom of the support frame is fixed in the middle of the tops of the two baffles, a hydraulic cylinder is fixed in the center of the top of the support frame, a piston rod is movably connected in the hydraulic cylinder, the piston rod is inserted through the support frame, and the bottom end of the piston rod is fixed in the center of the top of the top plate. The support frame drives the piston rod to rise and fall through the hydraulic cylinder, thereby driving the top plate to rise and fall.
[0013] The utility model has the following beneficial effects:
[0014] 1. The utility model solves the problem of complicated manual operation when arranging diamond abrasives by arranging a conveying plate, a fixed disk and a rotating frame. The diamond abrasive particles are poured onto the top of the conveying plate, and then an electric push rod is started to drive the rotating frame below it to rise, so that the conveying plate is tilted, and the diamond abrasive particles on the top of the conveying plate are transported to the accommodating shell inclined downward, and enter the diamond abrasive particles through the conveying port on the accommodating shell. Then, the electric push rod on the top of the ascending rotating frame is started to restore the conveying plate to the horizontal level, and then another electric push rod is started to repeatedly transport the diamond abrasive particles through the conveying plate. When the conveying plate is restored to the horizontal level, the diamond abrasive particles pass through the fixed disk and enter the flexible shell, completing the arrangement of the diamond abrasive particles, so that the operation of arranging the diamond abrasives is convenient and easy to use.
[0015] 2. The utility model solves the problem of high equipment cost for controlling abrasive particles to fall onto thin blanks when arranging diamond abrasives by arranging a conveying plate, a fixed plate, a top plate and a support frame. After the fixed plate completes arranging the diamond abrasive particles through the flexible shell, the hydraulic cylinder on the support frame is started, and the hydraulic cylinder drives the top plate to descend, so that the support ring at the bottom of the top plate is supported on the conveying plate outside the fixed plate. After the pressure rod at the bottom of the connecting rod enters the flexible shell, the diamond abrasive particles expand the opening until they fall onto the thin blank restricted by the limit sleeve for arrangement, so that the equipment cost required for controlling the abrasive particles to fall onto the thin blank when arranging the diamond abrasive is lower and the use is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 A three-dimensional diagram of the assembly structure of an arrangement component for manufacturing diamond abrasives;
[0018] Figure 2 It is a three-dimensional diagram of the conveyor plate structure;
[0019] Figure 3It is a three-dimensional diagram of the fixed disk structure;
[0020] Figure 4 It is a three-dimensional diagram of the flexible shell structure;
[0021] Figure 5 It is a three-dimensional diagram of the rotating frame structure;
[0022] Figure 6 It is a three-dimensional diagram of the roof structure;
[0023] Figure 7 for Figure 6 A magnified view of the structure at A;
[0024] Figure 8 It is a three-dimensional diagram of the support frame structure.
[0025] Reference numerals:
[0026] 1. Conveying plate; 101. Fixing port; 102. Baffle; 2. Fixing plate; 201. Limiting sleeve; 202. Flexible shell; 2021. Opening; 3. Rotating frame; 301. Containing shell; 302. Conveying port; 303. Electric push rod; 304. T-shaped slider; 4. Top plate; 401. Support ring; 402. Connecting rod; 403. Pressure rod; 5. Support frame; 501. Hydraulic cylinder; 502. Piston rod. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Specific embodiment 1
[0029] See also Figure 1-8The utility model is a diamond abrasive manufacturing arrangement component, including a conveying plate 1, a fixed disk 2, a rotating frame 3, a top plate 4 and a support frame 5. A fixed opening 101 is opened in the center of the conveying plate 1. The conveying plate 1 is used to guide the diamond abrasive particles to roll and transport through the fixed disk 2. A limiting sleeve 201 is fixed therein through the fixed opening 101. The limiting sleeve 201 is fixed in the fixed opening 101. A fixed disk 2 is fixed on the upper part of the inner wall of the limiting sleeve 201. The fixed disk 2 fixes a flexible shell 202 therein. The position of a thin blank to which diamond abrasive particles need to be added is limited by the limiting sleeve 201, so that the thin blank is located below the fixed disk 2. The fixed disk 2 is evenly penetrated and fixed with a flexible shell 202. The inner diameter of the flexible shell 202 is the diameter of the diamond abrasive particles arranged. The diameter of the flexible shell 202 is 1.3-1.5 times, and the height is equal to the diameter of the diamond abrasive particles, so that when working, only one diamond abrasive particle can enter a flexible shell 202. A top plate 4 is arranged above the fixed disk 2, and the top plate 4 fixes the connecting rod 402 at its bottom end. A support frame 5 is arranged on the outside of the top plate 4, and the support frame 5 fixes the hydraulic cylinder 501 thereon. Both ends of the conveying plate 1 are fixed with a containing shell 301, and the two ends of the containing shell 301 are rotatably connected with a rotating frame 3. The containing shell 301 is used to contain the excess diamond abrasive particles after arrangement, and the containing shell 301 is driven to rise and fall by the rotating frame 3, so that the conveying plate 1 is tilted. During the tilting process of the conveying plate 1, the diamond abrasive particles pass through the top of the conveying plate 1 and the fixed disk 2.
[0030] Specifically, baffles 102 are fixed on both sides of the conveying plate 1 , and both ends of the baffles 102 are respectively fixed to two containing shells 301 . The baffles 102 prevent the diamond abrasive particles passing through the conveying plate 1 from being scattered.
[0031] Furthermore, the top of the fixed disk 2 and the limiting sleeve 201 are flush with the top of the conveying plate 1, and an opening 2021 is opened in the center of the bottom of each flexible shell 202. The fixed disk 2 and the limiting sleeve 201 are flush with the top of the conveying plate 1 to prevent the diamond abrasive particles from getting stuck when passing through, thereby affecting the arrangement. After the diamond abrasive particles are arranged in the flexible shell 202 through the opening 2021, the pressure rod 403 is pressed in to make the diamond abrasive particles expand the opening 2021, so that the diamond abrasive particles are output from the flexible shell 202 and fall onto the thin blank restricted by the limiting sleeve 201 for arrangement.
[0032] Furthermore, an electric push rod 303 is fixed to the top of each rotating frame 3, and the telescopic end of the electric push rod 303 is fixed to the rotating frame 3. A delivery port 302 is opened on the side of the accommodating shell 301 close to the conveying plate 1. The bottom of the delivery port 302 is flush with the bottom of the accommodating shell 301, and the bottom of the delivery port 302 is flush with the top of the conveying plate 1. A T-shaped slider 304 is fixed to the top of the two electric push rods 303. The rotating frame 3 is driven to rise and fall by the electric push rod 303, and the accommodating shell 301 enters and exits the diamond abrasive particles through the delivery port 302. The electric push rod 303 is hung and slidably connected to the external track through the T-shaped slider 304 on its top, so that the distance between the two electric push rods 303 can be changed.
[0033] The operation process of this embodiment is as follows: when working, firstly, the diamond abrasive particles are poured onto the top of the conveying plate 1, and then an electric push rod 303 is started to drive the rotating frame 3 below it to rise, so that the conveying plate 1 is tilted, and the diamond abrasive particles on the top of the conveying plate 1 are conveyed to the accommodating shell 301 tilted downward, and enter the diamond abrasive particles through the conveying port 302 on the accommodating shell 301, and then the electric push rod 303 on the top of the ascending rotating frame 3 is started to make the conveying plate 1 return to the horizontal state, and then another electric push rod 303 is started to repeatedly convey the diamond abrasive particles through the conveying plate 1. When the conveying plate 1 returns to the horizontal state, the diamond abrasive particles pass through the fixed plate 2 and enter the flexible shell 202. Each flexible shell 202 contains a diamond abrasive particle, and the arrangement of the diamond abrasive particles is completed. At the same time, all the excess diamond abrasives are located in one accommodating shell 301. Specific embodiment 2
[0035] See also Figure 1 , 3 , 6, 7, 8, on the basis of the specific embodiment 1, a support ring 401 is fixed at the bottom edge of the top plate 4, and connecting rods 402 are evenly fixed at the bottom end of the top plate 4 in the support ring 401, and all connecting rods 402 correspond to all flexible shells 202 on the fixed plate 2 one by one, and the bottom end of the connecting rod 402 is flush with the bottom end of the support ring 401, and a pressure rod 403 is fixed to the bottom end of all connecting rods 402, and the top plate 4 supports and limits the position of the connecting rod 402 through the support ring 401. After the pressure rod 403 at the bottom end of the connecting rod 402 enters the flexible shell 202, the diamond abrasive particles expand the opening 2021 and fall onto the thin blank restricted by the limiting sleeve 201 for arrangement.
[0036] Specifically, the bottom of the support frame 5 is fixed in the middle of the top of the two baffles 102, and a hydraulic cylinder 501 is fixed in the center of the top of the support frame 5. A piston rod 502 is movably connected in the hydraulic cylinder 501. The piston rod 502 is inserted through the support frame 5, and the bottom end of the piston rod 502 is fixed in the center of the top of the top plate 4. The support frame 5 drives the piston rod 502 to rise and fall through the hydraulic cylinder 501, and the lifting and lowering of the piston rod 502 drives the top plate 4 to rise and fall.
[0037] The operation process of this embodiment is: after the fixed disk 2 completes the arrangement of the diamond abrasive particles in the flexible shell 202, the hydraulic cylinder 501 on the support frame 5 is started, and the hydraulic cylinder 501 drives the top plate 4 to descend, so that the support ring 401 at the bottom of the top plate 4 is supported on the conveying plate 1 outside the fixed disk 2, and after entering the flexible shell 202 through the pressure rod 403 at the bottom end of the connecting rod 402, the diamond abrasive particles expand the opening 2021 until they fall onto the thin blank restricted by the limiting sleeve 201 for arrangement.
[0038] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A diamond abrasive manufacturing arrangement assembly, comprising a conveying plate (1), a fixed plate (2), a rotating frame (3), a top plate (4) and a support frame (5), characterized in that: A fixing opening (101) is provided in the center of the conveying plate (1), a limiting sleeve (201) is fixed in the fixing opening (101), a fixing plate (2) is fixed on the upper inner wall of the limiting sleeve (201), a flexible shell (202) is evenly fixed through the fixing plate (2), a top plate (4) is provided above the fixing plate (2), a supporting frame (5) is provided on the outer side of the top plate (4), and a containing shell (301) is fixed at both ends of the conveying plate (1), and the two ends of the containing shell (301) are rotatably connected to a rotating frame (3) together.
2. The arrangement assembly for manufacturing diamond abrasives according to claim 1, characterized in that: Baffles (102) are fixed on both sides of the conveying plate (1), and two ends of the baffles (102) are respectively fixed to two containing shells (301).
3. The arrangement assembly for manufacturing diamond abrasives according to claim 1, characterized in that: The top ends of the fixed plate (2) and the limiting sleeve (201) are flush with the top surface of the conveying plate (1), and an opening (2021) is provided through the center of the bottom of each flexible shell (202).
4. The arrangement assembly for manufacturing diamond abrasives according to claim 1, characterized in that: An electric push rod (303) is fixed on the top of each rotating frame (3), and the telescopic end of the electric push rod (303) is fixed to the rotating frame (3). A conveying port (302) is provided on one side of the accommodating shell (301) close to the conveying plate (1). The bottom of the conveying port (302) is flush with the bottom of the accommodating shell (301), and the bottom of the conveying port (302) is flush with the top of the conveying plate (1). A T-shaped slider (304) is fixed on the top of the two electric push rods (303).
5. The arrangement assembly for manufacturing diamond abrasives according to claim 1, characterized in that: A support ring (401) is fixed at the bottom edge of the top plate (4), and connecting rods (402) are evenly fixed at the bottom end of the top plate (4) inside the support ring (401), and all the connecting rods (402) correspond to all the flexible shells (202) on the fixed plate (2) one by one, and the bottom ends of the connecting rods (402) and the bottom end of the support ring (401) are flush with each other, and the bottom ends of all the connecting rods (402) are fixed with pressure rods (403).
6. The arrangement assembly for manufacturing diamond abrasives according to claim 2, characterized in that: The bottom of the support frame (5) is fixed in the middle of the tops of the two baffles (102), a hydraulic cylinder (501) is fixed in the center of the top of the support frame (5), a piston rod (502) is movably connected in the hydraulic cylinder (501), the piston rod (502) is inserted through the support frame (5), and the bottom end of the piston rod (502) is fixed in the center of the top of the top plate (4).