Refractory brick stirring material storage device
By designing a refractory brick mixing material storage device, the use of ring tracks and track trailers to achieve automated storage and management, the problems of high labor costs, low handling efficiency, large area occupied and inconvenient management in the existing technology are solved, and the effects of cost reduction, efficiency improvement and convenient management are achieved.
Patent Information
- Application Number
- CN202420555293.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing refractory brick mixing material cannot be used directly for blank making after mixing, and needs to be left overnight, resulting in increased labor costs, low handling efficiency, large plant area and inconvenient management.
A refractory brick mixing material storage device is designed, including annular grooves, annular tracks, a track trailer, a storage container, a QR code, a cover plate and a window. The storage container is dragged by a track trailer to move on the annular track to achieve automated storage and management.
It has achieved the effect of reducing labor costs, improving production efficiency, not occupying the factory area, and easy management of mixing materials.
Smart Images
Figure CN222628184U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of refractory bricks, in particular to a refractory brick mixing material storage device. Background Art
[0002] The existing refractory brick mixing material cannot be used directly for blank making after mixing. It usually needs to be left overnight. This can improve the molding quality of the refractory brick blanks and make the subsequent firing process smoother, which can improve the yield rate. At present, the mixture is generally stirred evenly and poured into a container for storage. However, in this process, a special person is required to drive and transport it, which increases the labor cost. During transportation, it is necessary to plan the route and calibrate the position of the forklift or crane, and then fix and put down the container, which takes time and reduces efficiency. In addition, the storage container takes up a large amount of factory area and is not convenient for managing the mixing material. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides a storage device for refractory brick mixing materials, which solves the problems raised in the above-mentioned background technology.
[0005] (II) Technical solution
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a refractory brick mixing material storage device, comprising an annular groove, the bottom surface of the annular groove is paved with an annular track, a track trailer is arranged above the annular track, a storage container is placed above the track trailer, a QR code is pasted on the side of the storage container, the annular groove is covered with a cover plate, windows are arranged between the cover plates, a single-arm crane or a mixer is installed above the window, and a scanning gun is installed on the inner wall of the annular groove near the window.
[0007] Preferably, the annular groove is a ditch dug downward from the ground, the inner wall and bottom surface of the annular groove are cast with concrete, the annular groove can be provided with multiple rings to increase the storage space, and the upper surface of the cover plate is flush with the ground.
[0008] Preferably, the rail trailer includes two locomotives and several pallets. The locomotives use motors as actuators and electricity as energy to drag the pallets to move on the circular track. The two locomotives can make the rail trailer move clockwise or counterclockwise. A certain distance is set between the locomotives and the pallets and they are connected by hinges.
[0009] Preferably, there are several windows, and the positions of the windows are determined according to actual conditions, that is, the window for placing the mixer above is set close to the raw materials, and the window for placing the single-arm crane above is set close to the extruder.
[0010] Preferably, the discharge port of the mixer is vertically downward and located directly above the annular groove, and the mixer mixes the mixing material evenly and then discharges the mixed material directly into the storage container.
[0011] Preferably, hanging ears are installed above both sides of the storage container, and the single-arm crane is connected to the hanging ears through the hook below the electric hoist in conjunction with connecting parts such as straps, wire ropes or chains. When the single-arm crane is working, the storage container can be lifted from the annular groove to the ground.
[0012] Preferably, the QR code is encapsulated by transparent acrylic glass and fixed on both sides of the storage container. The installation height of the scanning gun is the same as the height of the QR code. The QR code is scanned by the scanning gun when the storage container passes through, is put into, and is taken out of the window, thereby recording whether there is stirred material in the storage container and the storage time.
[0013] (III) Beneficial effects
[0014] The utility model provides a refractory brick mixing material storage device, which has the following beneficial effects:
[0015] 1. The refractory brick mixing material storage device, through the coordinated arrangement of the circular track and the track trailer, enables the refractory brick mixing material storage device to have the effect of reducing labor costs without the need for a dedicated person to drive and transport the storage container. The storage container is dragged by the track trailer to move counterclockwise or clockwise on the circular track, which can be completed by pressing a switch. Any worker can easily operate it, so there is no need for a dedicated person to drive, thereby saving labor costs.
[0016] 2. The refractory brick mixing material storage device has the effect of improving production efficiency through the coordinated arrangement of the circular track, the rail trailer and the mixer. The storage container is transported underground by the coordination of the circular track and the rail trailer without ground interference, thereby improving transportation efficiency. The discharge port of the mixer is arranged directly above the circular track. Therefore, the storage container does not need to be transported again after being transported to the destination, but can be directly loaded on the rail trailer, thereby saving time and improving efficiency.
[0017] 3. The refractory brick mixing material storage device, through the coordinated setting of the annular groove and the cover plate, has the effect of not occupying the factory area. By digging an annular groove underground and covering the top with a cover plate, the factory floor remains flat and can be used normally, so that the mixing material can be stored without affecting the use of the factory.
[0018] 4. The refractory brick mixing material storage device, through the coordinated setting of the rail trailer, the QR code and the scanning gun, makes the refractory brick mixing material storage device have the effect of facilitating the management of the mixing material. By scanning the QR code on the side of the storage container with the scanning gun, it can be read whether there is a mixing material inside the storage container when passing through the window and the time when the mixing material is put into the annular groove. Since the rail trailer has been dragging all the storage containers back and forth through each window, it is very simple to collect and update the situation of the mixing material inside the storage container in real time, thereby facilitating the management of the mixing material. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the first top view of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the first stereoscopic view of the utility model;
[0021] Figure 3 It is a structural schematic diagram of the first left view of the utility model;
[0022] Figure 4 It is a structural schematic diagram of the second stereoscopic view of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the second top view of the utility model.
[0024] In the figure: 1. annular groove; 2. annular track; 3. track trailer; 4. storage container; 401, hanging ear; 5. QR code; 6. cover plate; 7. window; 8. single-arm crane; 9. mixer; 10. scanning gun. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] See also Figures 1 to 5The utility model provides a technical solution: a refractory brick mixing material storage device, comprising an annular groove 1, the annular groove 1 is a ditch dug from the ground, the inner wall and the bottom surface of the annular groove 1 are cast with concrete, the annular groove 1 can be provided with multiple rings to increase the storage space, the bottom surface of the annular groove 1 is paved with an annular track 2, a track trailer 3 is arranged above the annular track 2, the track trailer 3 comprises two locomotives and a plurality of pallets, the locomotives use a motor as an actuator and use electricity as an energy source to drag the pallets to move on the annular track 2, the two locomotives can make the track trailer 3 move clockwise or counterclockwise, a certain distance is set between the locomotives and the pallets and they are connected by hinges, a storage container 4 is placed above the track trailer 3, a QR code 5 is pasted on the side of the storage container 4, the top of the annular groove 1 is covered with a cover plate 6, the upper surface of the cover plate 6 is flush with the ground, windows 7 are arranged between the cover plates 6, a single-arm crane 8 or a mixer 9 is installed above the window 7, the number of windows 7 is several, the window 7 The distribution position is determined according to the actual situation, that is, the window 7 on which the mixer 9 is placed is set close to the raw materials, and the window 7 on which the single-arm crane 8 is placed is set close to the extrusion molding machine. The discharge port of the mixer 9 is vertically downward and is located directly above the annular groove 1. The mixer 9 mixes the stirred materials evenly and then discharges them directly into the storage container 4. Hanging ears 401 are installed above both sides of the storage container 4. The single-arm crane 8 is connected to the hanging ears 401 through the hook under the electric hoist in conjunction with connecting parts such as straps, wire ropes or chains. When the single-arm crane 8 is working, the storage container 4 can be lifted from the annular groove 1 to the ground. A scanning gun 10 is installed on the inner wall of the annular groove 1 near the window 7. The two-dimensional code 5 is encapsulated by transparent acrylic glass and fixed on both sides of the storage container 4. The installation height of the scanning gun 10 is the same as the height of the two-dimensional code 5. When the storage container 4 passes through, is put into, and is taken out of the window 7, the two-dimensional code 5 is scanned by the scanning gun 10, thereby recording whether there is stirred material in the storage container 4 and the storage time.
[0027] When in use, first dig an annular groove 1 around the factory building. The annular groove 1 needs to pass near the raw material storage area and the extrusion molding machine. The annular groove 1 does not have to be circular as long as the track trailer 3 can turn smoothly. The longer the annular groove 1 is, the more storage containers 4 can be placed. If the amount to be stored is large, more rings of the annular groove 1 can be dug, and then an annular track 2 is laid inside the annular groove 1 and the track trailer 3 is placed on the annular track 2. The top of the annular groove 1 is further covered with a cover plate 6, and then a number of uncovered windows 7 are left. The number of windows 7 is certain, and the distribution position of the windows 7 is determined according to the actual situation. At this time, the floor of the factory building is restored to flatness. Only a few windows 7 are left, and then a mixer 9 is installed above the window 7 close to the raw materials, and a single-arm crane 8 is placed above the window 7 close to the extruder. When the mixed material is made for storage, the raw materials are placed in the mixer 9 for mixing, and the rail trailer 3 is controlled to move on the circular track 2. During the movement of the rail trailer 3, the scanner 10 on the side of the window 7 keeps scanning the QR code 5 on the side of the storage container 4. If the storage container 4 passing through the window 7 below the mixer 9 is empty, the rail trailer 3 stops moving forward and slowly moves back until the QR code 5 of the empty storage container 4 is recognized by the scanner 10 again, and then the rail trailer 3 stops running. At this time, the empty storage container 4 is just below the discharge port of the mixer 9. After the mixer 9 is mixed, the mixed material is unloaded into the storage container 4. The worker further re-enters the storage time of the mixed material into the QR code 5, and then controls the track trailer 3 to continue to move forward. At this time, the storage container 4 that has just been filled with the mixed material will be read once by the scanning gun 10 as long as it passes through the window 7. The situation of the mixed material inside the storage container 4 can be known. Therefore, the worker can fill the mixed material into the empty storage containers 4 one by one. When it is necessary to take out the mixed material that has been placed for a sufficient time, the worker controls the track trailer 3 next to the single-arm crane 8. When the storage container 4 passing through the window 7 is scanned by the scanning gun 10 through the QR code 5, the worker can read the QR code 5 of the storage container 4 through the window 7. 5 reads that the mixing material inside the storage container 4 has been stored for a sufficient time, the single-arm crane 8 lifts the storage container 4 to use the mixing material inside, and at the same time, the empty storage container 4 is sent to the top of the rail trailer 3 through the single-arm crane 8, and the two-dimensional code 5 information of the storage container 4 is rewritten to be empty. In this process, the scanning gun 10 combines the scanned two-dimensional code 5 information with the position of the rail trailer 3, thereby intuitively displaying the corresponding storage containers 4 on each pallet on the entire rail trailer 3, so that the workers know how many empty storage containers 4 there are and when the mixing material in each storage container 4 is put in, thereby facilitating the operation of the rail trailer 3 and guiding subsequent work.
[0028] In summary, the refractory brick mixing material storage device drags the storage container 4 on the circular track 2 counterclockwise or clockwise by the rail trailer 3, which can be completed by pressing a switch. Any worker can easily operate it, so there is no need for a dedicated person to drive, thereby saving labor costs. The storage container 4 is transported underground by the cooperation of the circular track 2 and the rail trailer 3 without ground interference, thereby high transportation efficiency. The discharge port of the mixer 9 is set just above the circular track 2, so the storage container 4 does not need to be transported again when it is transported to the place, but can be directly loaded on the rail trailer 3, thereby saving time. The efficiency is improved by digging an annular groove 1 underground and covering the top with a cover plate 6, so that the factory floor is still flat and can be used normally, so that the mixing material can be stored without affecting the use of the factory. The QR code 5 on the side of the storage container 4 is scanned by a scanning gun 10, and it can be read whether there is mixing material inside the storage container 4 when passing through the window 7 and the time when the mixing material is put into the annular groove 1. Since the rail trailer 3 has been dragging all the storage containers 4 back and forth through each window 7, it is very simple to collect and update the situation of the mixing material inside the storage container 4 in real time, thereby facilitating the management of the mixing material.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A refractory brick mixing material storage device, comprising an annular groove (1), characterized in that: The bottom surface of the annular groove (1) is paved with an annular track (2), a track trailer (3) is arranged above the annular track (2), a storage container (4) is placed above the track trailer (3), a QR code (5) is pasted on the side of the storage container (4), a cover plate (6) is covered above the annular groove (1), windows (7) are arranged between the cover plates (6), a single-arm crane (8) or a mixer (9) is installed above the window (7), and a scanning gun (10) is installed on the inner wall of the annular groove (1) close to the window (7).
2. The refractory brick mixing material storage device according to claim 1, characterized in that: The annular groove (1) is a ditch dug downward from the ground. The inner wall and bottom surface of the annular groove (1) are cast with concrete. The annular groove (1) can be provided with multiple rings to increase the storage space. The upper surface of the cover plate (6) is flush with the ground.
3. The refractory brick mixing material storage device according to claim 1, characterized in that: The rail trailer (3) comprises two locomotives and a plurality of pallets. The locomotives use motors as actuators and electricity as energy to drag the pallets to move on the circular track (2). The two locomotives can make the rail trailer (3) move clockwise or counterclockwise. A certain distance is set between the locomotives and the pallets and they are connected by hinges.
4. The refractory brick mixing material storage device according to claim 1, characterized in that: The number of windows (7) is certain, and the positions of the windows (7) are determined according to actual conditions, that is, the window (7) on which the mixer (9) is placed is arranged near the raw materials, and the window (7) on which the single-arm crane (8) is placed is arranged near the extrusion molding machine.
5. The refractory brick mixing material storage device according to claim 1, characterized in that: The discharge port of the mixer (9) is vertically downward and located directly above the annular groove (1). The mixer (9) mixes the stirred material evenly and then discharges the mixed material directly into the storage container (4).
6. The refractory brick mixing material storage device according to claim 1, characterized in that: Hanging ears (401) are installed above both sides of the storage container (4), and the single-arm crane (8) is connected to the hanging ears (401) through a hook below the electric hoist in conjunction with a connecting piece such as a strap, a wire rope or a chain. When the single-arm crane (8) is working, the storage container (4) can be lifted from the annular groove (1) to the ground.
7. The refractory brick mixing material storage device according to claim 1, characterized in that: The two-dimensional code (5) is encapsulated by transparent acrylic glass and fixed on both sides of the storage container (4). The installation height of the scanning gun (10) is the same as the height of the two-dimensional code (5). When the storage container (4) passes through, is placed in, or is taken out of the window (7), the two-dimensional code (5) is scanned by the scanning gun (10), thereby recording whether there is agitated material in the storage container (4) and the storage time.