Bath salt ball production equipment
By designing the bath salt ball production equipment for retractable material separation components and storage components, the problem of raw material leakage in existing equipment is solved, the raw material utilization rate and the working stability of the equipment are improved, and efficient production efficiency is achieved.
Patent Information
- Application Number
- CN202421168316.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing bath salt ball production equipment is prone to leakage of powdered raw materials, resulting in waste of raw materials and equipment pollution.
A bath salt ball production equipment is designed, using retractable material separation components and storage components. Through the cooperation of the slide chute and the slide plate, the raw materials are neatly cut and pushed into the mold, reducing material leakage, and the raw materials are jointly extruded through the upper and lower pressing mechanisms to form a bath salt ball.
It improves the utilization rate of raw materials and reduces the pollution of metal parts on the equipment. The equipment is simple and compact, has low cost of use and is convenient for maintenance, has high working stability and high production efficiency.
Smart Images
Figure CN222628725U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mechanical production equipment, and in particular to a bath salt ball production equipment. Background Art
[0002] Bath salt balls are a common bathing product, especially when taking a bath, they are much easier to use than traditional shower gel and soap. The reason why bath salt balls are easy to foam is that they are squeezed from powdered raw materials. Once they come into contact with water, they will quickly disintegrate, turning clean water into bath water that easily produces foam. However, the existing equipment for producing bath salt balls is prone to leakage of powdered raw materials, which not only wastes raw materials, but also pollutes and corrodes the metal parts of the production equipment. Summary of the invention
[0003] The purpose of the present application is to provide a bath salt ball production device with higher raw material utilization rate.
[0004] To achieve the above purpose, the present application provides a bath salt ball production device: comprising a frame, a workbench is arranged on the top of the frame, the workbench comprises a support plate fixedly connected to the frame, a mold is fixedly connected to the upper surface of the support plate, and the mold cavity of the mold extends from the upper surface to the lower surface of the support plate, an upper pressing mechanism is arranged below the workbench, a lower pressing mechanism and a feeding mechanism are arranged above the workbench, the feeding mechanism comprises a storage assembly suitable for storing raw materials, a material dividing assembly is movably connected inside the storage assembly, and is suitable for pushing the raw materials in the storage assembly to the upper end surface of the mold, the upper pressing mechanism and the lower pressing mechanism jointly squeeze the raw materials in the mold cavity to form bath salt balls, and the texture of the finished product is significantly different from that of the raw materials.
[0005] As a preferred embodiment, the material storage assembly includes a base plate fixedly connected to the support plate, a dust cover is fixedly connected to the top of the base plate, a guide cabin is fixedly connected to the lower surface of the dust cover, and is suitable for limiting the freedom of the material distribution assembly together with the base plate, the upper surface of the dust cover is fixedly connected to a silo, and the lower surface of the dust cover is also fixedly connected to an isolation cabin, the isolation cabin is connected to the interior of the silo, and the isolation cabin is located in the guide cabin, which can reduce leakage of raw materials and exposure of moving parts.
[0006] Preferably, a slide groove is formed between the upper surface of the base plate and the lower surface of the guide cabin, and the material dividing assembly includes a slide plate suitable for cooperating with the slide groove to form a sliding pair, and the slide plate is provided with a material trough running through the upper and lower surfaces, suitable for cutting out a piece of raw material block from the guide cabin, and also for neatly collecting the remaining part of the raw material block into the guide cabin.
[0007] As a preference, the upper surface of the bottom plate is flush with the upper end surface of the mold, and the bottom surfaces of the guide cabin and the isolation cabin are in contact with the upper surface of the slide plate, which can effectively prevent material leakage.
[0008] Preferably, the bottom plate is fixedly connected to a push-pull rod at a portion facing away from the mold via a traction plate, and the length direction of the push-pull rod is parallel to the extension direction of the guide cabin, thereby reducing component force and improving movement smoothness.
[0009] Preferably, the upper pressure mechanism includes a lower guide column fixedly connected to the support plate, the lower end of the lower guide column is fixedly connected to a lower limit plate, the center of the lower limit plate is fixedly connected to a lower hydraulic cylinder, the movable end of the lower hydraulic cylinder faces upward and is fixedly connected to a lower pressure plate, the upper surface of the lower pressure plate is fixedly connected to a lower forming column corresponding to the mold cavity, suitable for being inserted into the mold to form a complete mold cavity.
[0010] As a preferred embodiment, the pressing mechanism includes an upper guide column fixedly connected to the support plate, the upper end of the upper guide column is fixedly connected to an upper limit plate, the central height of the upper limit plate is connected to an upper hydraulic cylinder, the movable end of the upper hydraulic cylinder faces downward and is fixedly connected to an upper pressure plate, the lower surface of the upper pressure plate is fixedly connected to an upper forming column corresponding to the mold cavity, suitable for being inserted into the mold to further form a closed mold cavity.
[0011] As a preferred embodiment, the lower surface of the lower pressure plate is fixedly connected with a lower stabilizing rod, which is suitable for being plugged with the lower limit plate to form a sliding pair; the lower surface of the upper pressure plate is fixedly connected with an upper stabilizing rod, which is suitable for being plugged with the upper limit plate to form a sliding pair, thereby improving the smoothness of movement of the moving parts.
[0012] As a preference, the upper end surface of the lower molding column and the upper end surface of the upper molding column are both concave arc surfaces, which are used to form the outer shape of the bath salt ball.
[0013] Compared with the prior art, the beneficial effects of this application are:
[0014] (1) By setting a retractable material dividing component, the raw materials can be neatly cut into blocks of specific thickness. After the material is pressed and a part of the raw materials is removed, the remaining part of the raw material block can be neatly retracted into the material storage component to continue to be filled for the next round of processing. During the whole process, even if the powdered raw materials are separated from the material tank, they will eventually be filled into the mold cavity of the mold as the raw materials for producing bath salt balls. Therefore, the utilization rate of the raw materials of the equipment will be very high, and the pollution to the metal parts of the equipment will be less;
[0015] (2) The equipment has a simple and compact structure, low operating cost and convenient maintenance, high working stability, and production efficiency that is not inferior to existing equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a first stereoscopic schematic diagram of the general assembly structure of the bath salt ball production equipment;
[0017] Figure 2 It is a second stereoscopic schematic diagram of the general assembly structure of the bath salt ball production equipment;
[0018] Figure 3 A diagram showing the positional relationship between the upper pressing mechanism, the lower pressing mechanism and the workbench of the bath salt ball production equipment;
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the feeding mechanism of the bath salt ball production equipment;
[0020] Figure 5 It is a configuration diagram of the material distribution components of the bath salt ball production equipment in the guide cabin;
[0021] Figure 6 It is a three-dimensional structural schematic diagram of the material distribution component of the bath salt ball production equipment;
[0022] Figure 7 It is a three-dimensional structural schematic diagram of the material storage component of the bath salt ball production equipment;
[0023] Figure 8 This is a diagram showing the position relationship between the isolation cabin and silo of the bath salt ball production equipment.
[0024] In the figure: 1. frame; 2. workbench; 201. support plate; 202. mold; 3. upper pressing mechanism; 301. lower guide column; 302. lower limit plate; 303. lower hydraulic cylinder; 304. lower pressure plate; 305. lower forming column; 306. lower stabilizing bar; 4. lower pressing mechanism; 401. upper guide column; 402. upper limit plate; 403. upper hydraulic cylinder; 404. upper pressure plate; 405. upper forming column; 406. upper stabilizing bar; 5. feeding mechanism; 510. material dividing assembly; 511. slide plate; 512. material trough; 513. traction plate; 514. push-pull rod; 520. material storage assembly; 521. bottom plate; 522. guide cabin; 523. dust cover; 524. silo; 525. isolation cabin; 526. slide. DETAILED DESCRIPTION
[0025] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0026] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.
[0027] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0028] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
[0029] like Figure 1-8 The bath salt ball production equipment shown includes a fixed frame 1, which is welded by a plurality of criss-cross alloy frame plates to form a three-dimensional structure for providing installation attachment for functional components. A workbench 2 is provided on the top of the frame 1, which is a place for producing bath salt balls. The specific structure of the workbench 2 includes a support plate 201 fixedly connected to the frame 1. The upper surface of the support plate 201 is a plane, which can be set to be horizontal or moderately inclined. A mold 202 is fixedly connected to the upper surface of the support plate 201, which is a key component for forming the bath salt balls. The mold cavity of the mold 202 extends from the upper surface to the lower surface of the support plate 201, and the inner walls of all the mold cavities can be set to cylindrical surfaces.
[0030] An upper pressing mechanism 3 is arranged below the workbench 2 for generating an upward extrusion force. The upper pressing mechanism 3 comprises a plurality of lower guide posts 301 fixedly connected to the support plate 201. There are four lower guide posts 301 distributed at the four corners of the rectangle. A lower limit plate 302 is fixedly connected to the lower end of the lower guide post 301. A lower hydraulic cylinder 303 is fixedly connected to the center of the lower limit plate 302. The hydraulic cylinder is used because it can generate a large extrusion force, thereby turning the powdered raw material into a solid sphere. The movable end of the pressure cylinder 303 faces upward and is fixedly connected to a lower pressure plate 304. The upper surface of the lower pressure plate 304 is fixedly connected to a lower forming column 305 corresponding to the cavity of the mold 202, which is just inserted into the mold 202 to block the lower end of the cavity of the mold 202 to prevent material leakage. The lower surface of the lower pressure plate 304 is fixedly connected to a lower stabilizing rod 306, which is used to be inserted into the lower limit plate 302 to form a sliding pair, which can improve the smoothness of the lower pressure plate 304 when moving relative to the lower limit plate 302.
[0031] A pressing mechanism 4 and a feeding mechanism 5 are arranged above the workbench 2, wherein the pressing mechanism 4 includes an upper guide column 401 fixedly connected to the support plate 201, and the number of the upper guide columns 401 is also four, which can be arranged reasonably. The upper end of the upper guide column 401 is fixedly connected to an upper limit plate 402, and the central height of the upper limit plate 402 is connected to an upper hydraulic cylinder 403, and the movable end of the upper hydraulic cylinder 403 is downward and fixedly connected to an upper pressure plate 404, and the lower surface of the upper pressure plate 404 is fixedly connected to an upper molding column 405 corresponding to the mold cavity of the mold 202, which is also plugged into the mold 202 , and the raw material is pressed into the mold cavity from the upper end surface of the mold 202. In fact, the upper end surface of the lower molding column 305 and the upper end surface of the upper molding column 405 are both concave arc surfaces, which are usually designed as standard hemispherical surfaces to form the outer surface shape of the bath salt ball. Of course, the end surface of the molding column can also be made into other shapes, such as an inner cavity with a human or animal shape, so as to extrude a cartoon bath salt ball. The lower surface of the upper pressure plate 404 is fixedly connected with an upper stabilizing rod 406, which is also used to be plugged with the upper limit plate 402 to form a sliding pair, thereby improving the stability of the moving parts.
[0032] The feeding mechanism 5 includes a material storage assembly 520, which is mainly used to store raw materials for producing bath salt balls. The specific structure of the material storage assembly 520 includes a bottom plate 521 fixedly connected to the support plate 201, the upper surface of the bottom plate 521 is flush with the upper end surface of the mold 202, and a dust cover 523 is fixedly connected to the top of the bottom plate 521 through a connecting piece. The dust cover 523 is parallel to the bottom plate 521, but significantly higher than the bottom plate 521, and a guide cabin 522 is fixedly connected to the lower surface of the dust cover 523. The extension direction of the guide cabin 522 is parallel to the upper end surface of the mold 202. The upper surface of the dust cover 523 is fixedly connected to the silo 524, which is the main space for storing raw materials. The lower surface of the dust cover 523 is also fixedly connected to the isolation cabin 525, which serves as a temporary storage space for raw materials. The isolation cabin 525 is connected to the interior of the silo 524. The raw materials fall into the isolation cabin 525 from the silo 524. The isolation cabin 525 is located in the guide cabin 522 and is blocked by the guide cabin 522.
[0033] The material distribution component 510 is movably connected inside the material storage component 520, and is used to push out the raw materials one by one. The guide cabin 522 and the bottom plate 521 can jointly limit the degree of freedom of the material distribution component 510. A slide groove 526 is formed between the upper surface of the bottom plate 521 and the lower surface of the guide cabin 522. The material distribution component 510 includes a slide plate 511, which cooperates with the slide groove 526 to form a sliding pair. The slide plate 511 is provided with a material trough 512 that passes through the upper and lower surfaces. Since the upper surface of the bottom plate 521 is flush with the upper end surface of the mold 202, the slide plate 511 can slide smoothly from the bottom plate 521 to the upper end surface of the mold 202. The bottom surfaces of the guide cabin 522 and the isolation cabin 525 are in contact with the upper surface of the slide plate 511, so the material trough 512 can neatly cut out a piece of raw material from the guide cabin 522, and almost no raw material will leak out.
[0034] The bottom plate 521 is fixedly connected to a push-pull rod 514 via a traction plate 513 at the part facing away from the mold 202. The push-pull rod 514 has an external traction mechanism, such as a cylinder, which drives it to move along the length direction. The length direction of the push-pull rod 514 is parallel to the extension direction of the guide cabin 522, so that no obvious component force will be generated to increase the movement resistance.
[0035] Working principle: When in use, the material distribution component 510 can push the raw materials in the material storage component 520 to the upper end surface of the mold 202 in the shape of a rectangular block. At this time, the lower end surface of the isolation cabin 525 will be tightly blocked by the upper surface of the slide plate 511 and closed to stop leakage. Then the upper pressing mechanism 3 and the lower pressing mechanism 4 jointly squeeze the raw materials in the mold cavity of the mold 202 to form a bath salt ball. Although the inside of the bath salt ball is still relatively loose, its outer surface that is in direct contact with the metal parts is obviously much harder. After the bath salt ball is formed, it will be relatively strong and sufficient to maintain its shape. The forming column will be pulled out from the mold cavity of the mold 202, and the bath salt ball will slide out of the mold cavity under the action of its own gravity to achieve demolding. After the demolding is completed, the lower forming column 305 will return to the mold cavity, and the upper forming column 405 will return to the upper limit position. Driven by the push-pull rod 514, the slide plate 511 will return to the guide cabin 522 with the remaining raw materials in the material trough 512. When the material trough 512 is located directly below the isolation cabin 525, the vacant space in the material trough 512 will be filled with powdered raw materials again, and it can be pushed out to carry out the next round of bath salt ball production.
[0036] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
Claims
1. A bath salt ball production equipment, characterized in that: The invention comprises a frame (1), a workbench (2) is arranged on the top of the frame (1), the workbench (2) comprises a support plate (201) fixedly connected to the frame (1), a mold (202) is fixedly connected to the upper surface of the support plate (201), a mold cavity of the mold (202) extends from the upper surface to the lower surface of the support plate (201), an upper pressing mechanism (3) is arranged below the workbench (2), and a lower pressing mechanism (4) and a feeder are arranged above the workbench (2). The material feeding mechanism (5) comprises a material storage component (520) suitable for storing raw materials, and a material distribution component (510) is movably connected inside the material storage component (520) and suitable for pushing the raw materials in the material storage component (520) to the upper end surface of the mold (202), and the upper pressing mechanism (3) and the lower pressing mechanism (4) jointly squeeze the raw materials in the mold cavity of the mold (202) to form bath salt balls; the material storage component (520) comprises a bottom fixedly connected to the support plate (201); A bottom plate (521) is provided, a dust cover (523) is fixedly connected to the top of the bottom plate (521), a guide cabin (522) is fixedly connected to the bottom surface of the dust cover (523), and the guide cabin (522) is suitable for limiting the degree of freedom of the material distribution component (510) together with the bottom plate (521), a material bin (524) is fixedly connected to the top surface of the dust cover (523), and an isolation cabin (525) is also fixedly connected to the bottom surface of the dust cover (523), and the isolation cabin (525) is connected to the material bin ( 524), the isolation cabin (525) is located in the guide cabin (522); a slide groove (526) is formed between the upper surface of the bottom plate (521) and the lower surface of the guide cabin (522); the material distribution component (510) includes a slide plate (511), which is suitable for cooperating with the slide groove (526) to form a sliding pair; the slide plate (511) is provided with a material trough (512) passing through the upper and lower surfaces, which is suitable for cutting out a piece of raw material from the guide cabin (522).
2. The bath salt ball production equipment according to claim 1, characterized in that: The upper surface of the bottom plate (521) is flush with the upper end surface of the mold (202), and the bottom surfaces of the guide cabin (522) and the isolation cabin (525) are in contact with the upper surface of the slide plate (511).
3. The bath salt ball production equipment according to claim 2, characterized in that: The bottom plate (521) is fixedly connected to a push-pull rod (514) at a portion facing away from the mold (202) via a traction plate (513), and the length direction of the push-pull rod (514) is parallel to the extension direction of the guide cabin (522).
4. The bath salt ball production equipment according to any one of claims 1 to 3, characterized in that: The upper pressure mechanism (3) comprises a lower guide column (301) fixedly connected to the support plate (201); the lower end of the lower guide column (301) is fixedly connected to a lower limit plate (302); the center of the lower limit plate (302) is fixedly connected to a lower hydraulic cylinder (303); the movable end of the lower hydraulic cylinder (303) faces upward and is fixedly connected to a lower pressure plate (304); the upper surface of the lower pressure plate (304) is fixedly connected to a lower molding column (305) corresponding to the mold cavity of the mold (202), and is suitable for being inserted into the mold (202).
5. The bath salt ball production equipment according to claim 4, characterized in that: The pressing mechanism (4) comprises an upper guide column (401) fixedly connected to the support plate (201); the upper end of the upper guide column (401) is fixedly connected to an upper positioning plate (402); the central height of the upper positioning plate (402) is connected to an upper hydraulic cylinder (403); the movable end of the upper hydraulic cylinder (403) faces downward and is fixedly connected to an upper pressure plate (404); the lower surface of the upper pressure plate (404) is fixedly connected to an upper molding column (405) corresponding to the mold cavity of the mold (202), and is suitable for being inserted into the mold (202).
6. The bath salt ball production equipment according to claim 5, characterized in that: The lower surface of the lower pressure plate (304) is fixedly connected to a lower stabilizing rod (306), which is suitable for being plugged into the lower limit plate (302) to form a sliding pair; the lower surface of the upper pressure plate (404) is fixedly connected to an upper stabilizing rod (406), which is suitable for being plugged into the upper limit plate (402) to form a sliding pair.
7. The bath salt ball production equipment according to claim 6, characterized in that: The upper end surface of the lower forming column (305) and the upper end surface of the upper forming column (405) are both concave arc surfaces.