Horizontal material continuous rapid guiding structure with adjustable guiding surface

By designing a horizontal continuous and rapid guidance structure with adjustable guide surfaces, the hydraulic system and mechanical structure can be used to quickly adjust the inclination angle of the conveyor belt, which solves the problems of poor material flow and production accidents caused by improper inclination angle of the conveyor belt, and improves production efficiency and equipment life.

CN222630316UActive Publication Date: 2025-03-18ZHANGJIAGANG YUEFENG CHEM MASCH CO LTD
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Patent Information

Application Number
CN202420788432.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-18
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Improper adjustment of the tilt angle of the conveyor belt may lead to poor material flow, blockage, material damage, equipment wear, low production efficiency and increased production accidents.

Method used

A horizontal material continuous and rapid guidance structure with adjustable guide surface is designed, using hydraulic guide holes, hydraulic rods, movable seats, cabinet racks, fixing frames, transfer boxes, motors, vibration pads, inner bearings and limit seat plates, and the rapid adjustment of the inclination angle of the conveyor belt and the rapid removal of the power roller through the hydraulic system and mechanical structure.

Benefits of technology

It realizes rapid and accurate adjustment of the inclination angle of the conveyor belt, improves the speed and accuracy of material transfer, extends the service life of the equipment, reduces production costs and accident risks, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a horizontal material continuous rapid guide structure with an adjustable guide surface, which comprises a hydraulic guide hole limit seat plate, a hydraulic rod used for being connected with external hydraulic equipment is arranged on the outer side of a hydraulic guide hole, and a movable seat used for controlling the vertical position adjustment of a rotary roller is arranged at the lower end of the hydraulic rod. Compared with the prior art, the vibration buffering device has the advantages that vibration potential energy of the base is slowly released and supported through the vibration buffering rubber mat, the position of the power roller is limited through the inner bearing, and the vibration buffering rubber mat is used for buffering the vibration potential energy of the base. The two groups of inner bearings are quickly disassembled by using the limiting seat plate, the movable seat is moved up and down by using the hydraulic rod, and the maximum ascending movement position of the movable seat is limited by using the limiting inner frame.
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Description

Technical Field

[0001] The utility model belongs to the technical field of material guiding mechanisms, and relates to a horizontal material continuous and rapid guiding structure with an adjustable guiding surface. Background Art

[0002] A material guide mechanism is a mechanical device or apparatus used to guide and position materials. It is usually used in production lines, logistics systems or warehousing systems to ensure that materials can be moved, stored or processed according to predetermined paths and positions. The design and selection of material guide mechanisms depend on the specific application scenarios and requirements. The material guide mechanism plays a vital role in the production line. It is responsible for ensuring that materials can flow accurately and efficiently along the predetermined path. Among them, the conveyor belt is a key component of the material guide mechanism, and the adjustment of its inclination angle has a direct impact on the stability and efficiency of the production process. If the material guide mechanism cannot quickly adjust the inclination angle of the conveyor belt, the following problems may arise:

[0003] In the production process, the speed and accuracy of material transmission are directly related to production efficiency. If the inclination angle of the conveyor belt is not appropriate, it may cause poor material flow or even blockage, which will greatly increase production time and reduce production efficiency.

[0004] Improper adjustment of the conveyor belt inclination angle may cause the material to be impacted or rubbed during the conveying process, resulting in material damage. This will not only increase production costs, but may also affect product quality and even pose a potential threat to consumer safety.

[0005] If the conveyor belt runs at an inappropriate tilt angle for a long time, it will increase the wear of various parts of the equipment and shorten the service life of the equipment. This not only requires the company to invest more money in equipment maintenance and replacement, but may also affect the continuity of production.

[0006] If the conveyor belt inclination angle is not adjusted in time or accurately, it may cause chaos on the production line and increase the risk of production accidents. This will not only threaten the life safety of employees, but also may have a serious impact on the reputation and economic benefits of the company. Therefore, a horizontal material continuous and rapid guiding structure with an adjustable guiding surface is urgently needed to solve the above problems. Utility Model Content

[0007] In view of the deficiencies in the prior art, the utility model aims to provide a horizontal material continuous and rapid guiding structure with an adjustable guiding surface, so as to solve the problems raised in the above-mentioned background technology.

[0008] The utility model is realized by the following technical scheme: a horizontal material continuous fast guiding structure with adjustable guiding surface, comprising: a hydraulic guide hole and a limit seat plate, wherein a hydraulic rod for connecting with an external hydraulic device is arranged outside the hydraulic guide hole;

[0009] The lower end of the hydraulic rod is provided with a movable seat for controlling the upper and lower position adjustment of the rotary roller, the outer side of the hydraulic guide hole is provided with a cabinet frame for limiting the moving direction of the movable seat, and the lower end of the cabinet frame is provided with a fixed frame for limiting the position of the two sets of power rollers;

[0010] A transfer case for providing power transmission is provided on the left side of the fixing frame, a motor for providing power is provided at the lower end of the transfer case, a base for bearing effect is provided at the lower end of the fixing frame, and several groups of vibration-damping rubber pads for slow-release support effect are provided at the lower end of the base, which can slow-release and support the vibration potential energy of the base by using the vibration-damping rubber pads.

[0011] As a preferred embodiment, an inner shaft for driving the two groups of power rollers to rotate is provided inside the fixed frame, power rollers for quickly conducting materials are provided on the outer side of the inner shaft, and inner bearings for limiting their own rotation are provided on the right side of the rotating roller and the two groups of power rollers. The position of the power roller can be limited by using the inner bearing.

[0012] As a preferred embodiment, a guide rail for guiding the movement of the movable seat is provided on the inner side of the lower end of the cabinet frame, a limiting inner frame for limiting the moving position of the movable seat is provided on the upper end of the guide rail, and a limiting seat plate for quick disassembly is provided on the outer side of the inner bearings on the right side of the two groups of power rollers, and the two groups of inner bearings can be quickly disassembled by using the limiting seat plate.

[0013] As a preferred embodiment, a group of hydraulic guide holes is provided at the upper end of each group of cabinet frames, and there are two groups of cabinet frames, and the two groups of cabinet frames have the same specifications. Each group of external hydraulic mechanisms is connected to the hydraulic rods inside it through a group of hydraulic guide holes, and the movable seat can be moved up and down by using the hydraulic rods.

[0014] As a preferred embodiment, the hydraulic rod is connected to the movable seat, the hydraulic rod is a telescopic mechanism, and a group of movable grooves are provided on both sides of the movable seat, and each group of movable grooves is movably engaged with a group of guide rails.

[0015] As a preferred embodiment, the cabinet frame and the limiting inner frame are an integrated structure, the cross section of the limiting inner frame is a trapezoidal structure, and the inner side is provided with a bevel edge;

[0016] The upper end of the movable seat is provided with an anti-collision rubber layer. When the movable seat is at the maximum height position, the anti-collision rubber layer contacts the inner side of the limiting inner frame, and the maximum ascending movement position of the movable seat can be limited by using the limiting inner frame.

[0017] As a preferred embodiment, the middle position inside the movable seat is connected and fixed to an inner bearing at the middle position, and the inner bearing at the middle position is connected to the movable seat in an embedded manner.

[0018] After adopting the above technical scheme, the beneficial effects of the utility model are: by using the vibration-damping rubber pad to slowly release and support the vibration potential energy of the base, by using the inner bearing to limit the position of the power roller, by using the limiting seat plate to quickly disassemble the two groups of inner bearings, by using the hydraulic rod to move the movable seat up and down, and by using the limiting inner frame to limit the maximum rising movement position of the movable seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a front view structural schematic diagram of a horizontal material continuous and rapid guiding structure with an adjustable guiding surface according to the utility model;

[0021] Figure 2 It is a schematic diagram of a right oblique top view of a horizontal material continuous and rapid guiding structure with an adjustable guiding surface according to the utility model;

[0022] Figure 3 It is a top view of the right oblique side of the right movable seat in a horizontal material continuous and rapid guiding structure with an adjustable guiding surface according to the utility model;

[0023] Figure 4 This is an enlarged structural diagram of point A of a horizontal material continuous and rapid guiding structure with an adjustable guiding surface according to the utility model;

[0024] In the figure: 100-hydraulic guide hole, 110-hydraulic rod, 120-movable seat, 130-cabinet frame, 140-fixed frame, 150-transfer case, 160-rotating roller, 170-power roller, 180-inner bearing, 190-base, 200-vibration damping rubber pad, 210-limited inner frame, 220-guide rail, 230-motor, 240-limited seat plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 A horizontal material continuous fast guiding structure with an adjustable guiding surface comprises: a hydraulic guide hole 100, a movable seat 120 and a limit seat plate 240, and a hydraulic rod 110 for connecting with an external hydraulic device is arranged outside the hydraulic guide hole 100;

[0027] A movable seat 120 for controlling the vertical position adjustment of the rotating roller 160 is provided at the lower end of the hydraulic rod 110, a cabinet frame 130 for limiting the moving direction of the movable seat 120 is provided outside the hydraulic guide hole 100, and a fixed frame 140 for limiting the position of the two sets of power rollers 170 is provided at the lower end of the cabinet frame 130;

[0028] A transfer case 150 for providing power transmission is provided on the left side of the fixed frame 140, a motor 230 for providing power is provided at the lower end of the transfer case 150, a base 190 for bearing effect is provided at the lower end of the fixed frame 140, and several groups of vibration-damping rubber pads 200 for slow-release support effect are provided at the lower end of the base 190. The vibration-damping rubber pads 200 can be used to slow-release support the vibration potential energy of the base 190.

[0029] An inner shaft for driving the two groups of power rollers 170 to rotate is provided inside the fixed frame 140, and a power roller 170 for quickly transferring materials is provided on the outer side of the inner shaft. An inner bearing 180 for limiting the rotation of the rotating roller 160 and the right side of the two groups of power rollers 170 is provided. The position of the power roller 170 can be limited by using the inner bearing 180.

[0030] A guide rail 220 for guiding the movement of the movable seat 120 is provided on the inner side of the lower end of the cabinet frame 130, and a limiting inner frame 210 for limiting the moving position of the movable seat 120 is provided on the upper end of the guide rail 220. A limiting seat plate 240 for quick disassembly is provided on the outer side of the inner bearing 180 on the right side of the two sets of power rollers 170. The two sets of inner bearings 180 can be quickly disassembled by using the limiting seat plate 240.

[0031] A group of hydraulic guide holes 100 are provided at the upper end of each group of cabinet frames 130, and there are two groups of cabinet frames 130, and the two groups of cabinet frames 130 have the same specifications. Each group of external hydraulic mechanisms is connected to the hydraulic rod 110 inside it through a group of hydraulic guide holes 100, and the movable seat 120 can be moved up and down by using the hydraulic rod 110.

[0032] The hydraulic rod 110 is connected to the movable seat 120 . The hydraulic rod 110 is a telescopic mechanism. A group of movable grooves are provided on both sides of the movable seat 120 . Each group of movable grooves is movably engaged with a group of guide rails 220 .

[0033] The cabinet frame 130 and the limiting inner frame 210 are an integrated structure, and the cross section of the limiting inner frame 210 is a trapezoidal structure, and the inner side is provided with a beveled edge;

[0034] An anti-collision rubber layer is provided at the upper end of the movable seat 120. When the movable seat 120 is at the maximum height position, the anti-collision rubber layer contacts the inner side of the limiting inner frame 210, and the maximum ascending movement position of the movable seat 120 can be limited by using the limiting inner frame 210.

[0035] The middle position inside the movable seat 120 is connected and fixed to the middle position inner bearing 180, and the middle position inner bearing 180 is connected to the movable seat 120 in an embedded manner.

[0036] See also Figure 1-Figure 4 , as the first embodiment of the utility model: in order to solve the problem that the speed and accuracy of material transmission are directly related to the production efficiency during the production process, if the inclination angle of the conveyor belt is not appropriate, it may cause poor material flow or even blockage, which will greatly increase the production time and reduce the production efficiency. First, when the staff needs to adjust the height of the conveyor belt, the external hydraulic mechanism is connected to a group of hydraulic rods 110 through the two groups of hydraulic guide holes 100, and the hydraulic rods 110 are controlled to retract upward to drive the two groups of movable seats 120 to move upward. At the same time, since an anti-collision rubber layer is provided on the upper end of the movable seat 120, when the movable seat 120 is at the maximum height position, its anti-collision rubber layer contacts the inner side of the limiting inner frame 210, and the anti-collision rubber layer can effectively protect the contact position between the movable seat 120 and the limiting inner frame 210. At the same time, the limiting inner frame 210 can limit the rising height of the movable seat 120, thereby driving the rotary roller 160 to move upward through the two groups of movable seats 120, and adjusting the overall height adjustment of the conveyor belt to connect continuous guide structures of different heights.

[0037] See also Figure 1-Figure 4 , as the second embodiment of the utility model: based on the description in the above embodiments, further, since the outer side of the inner bearing 180 on the right side of the two groups of power rollers 170 is provided with a limiting seat plate 240 for quick disassembly effect, when the staff needs to replace the power roller 170, it is only necessary to disassemble the limiting seat plate 240 on the right side of the corresponding power roller 170 to complete the disassembly of a single group of power rollers 170, thereby improving the disassembly and maintenance efficiency of the staff.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A horizontal material continuous and rapid guiding structure with an adjustable guiding surface, comprising: A hydraulic guide hole (100), a movable seat (120) and a limit seat plate (240), characterized in that: a hydraulic rod (110) for connecting to an external hydraulic device is provided outside the hydraulic guide hole (100); A movable seat (120) for controlling the vertical position adjustment of the rotating roller (160) is provided at the lower end of the hydraulic rod (110); a cabinet frame (130) for limiting the moving direction of the movable seat (120) is provided on the outer side of the hydraulic guide hole (100); and a fixed frame (140) for limiting the positions of the two sets of power rollers (170) is provided at the lower end of the cabinet frame (130); A transfer case (150) for providing power transmission is provided on the left side of the fixed frame (140), a motor (230) for providing power is provided at the lower end of the transfer case (150), a base (190) for bearing effect is provided at the lower end of the fixed frame (140), and a plurality of groups of vibration-absorbing rubber pads (200) for slow-release supporting effect are provided at the lower end of the base (190).

2. The horizontal material continuous and rapid guiding structure with adjustable guiding surface according to claim 1, characterized in that: An inner shaft for driving two groups of power rollers (170) to rotate is provided inside the fixed frame (140), a power roller (170) for quickly conducting materials is provided outside the inner shaft, and an inner bearing (180) for limiting the rotation of the rotating roller (160) and the two groups of power rollers (170) is provided on the right side.

3. The horizontal material continuous and rapid guiding structure with adjustable guiding surface according to claim 1, characterized in that: A guide rail (220) for guiding the movement of the movable seat (120) is provided on the inner side of the lower end of the cabinet frame (130), a limiting inner frame (210) for limiting the moving position of the movable seat (120) is provided on the upper end of the guide rail (220), and a limiting seat plate (240) for quick disassembly effect is provided on the outer side of the inner bearing (180) on the right side of the two groups of power rollers (170).

4. The horizontal material continuous and rapid guiding structure with adjustable guiding surface according to claim 3, characterized in that: A group of hydraulic guide holes (100) is provided at the upper end of each group of cabinet frames (130), and two groups of cabinet frames (130) are provided. The two groups of cabinet frames (130) have the same specifications, and each group of external hydraulic mechanisms is connected to the hydraulic rods (110) inside the groups through a group of hydraulic guide holes (100).

5. The horizontal material continuous and rapid guiding structure with adjustable guiding surface according to claim 4, characterized in that: The hydraulic rod (110) is connected to the movable seat (120). The hydraulic rod (110) is a telescopic mechanism. The movable seat (120) is provided with a group of movable grooves on both sides. Each group of movable grooves is movably engaged with a group of guide rails (220).

6. The horizontal material continuous and rapid guiding structure with adjustable guiding surface according to claim 3, characterized in that: The cabinet frame (130) and the position-limiting inner frame (210) are an integrated structure; the cross section of the position-limiting inner frame (210) is a trapezoidal structure, and the inner side is provided with a beveled edge; An anti-collision rubber layer is provided at the upper end of the movable seat (120); when the movable seat (120) is at the maximum height position, the anti-collision rubber layer contacts the inner side of the limiting inner frame (210).

7. The horizontal material continuous and rapid guiding structure with adjustable guiding surface according to claim 6, characterized in that: The middle position inside the movable seat (120) is connected and fixed to the inner bearing (180) at the middle position, and the inner bearing (180) at the middle position is connected to the movable seat (120) in an embedded manner.