Environment-friendly steel pipe continuous conveying device
Patent Information
- Application Number
- CN202420941799.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The gear plate structure equipment of the existing steel pipe pickling production line can easily cause the pickling, rinsing and plating liquid in the steel pipe to enter the next process directly, contaminate the liquid in the tank, and the degree of automation is low, and the environmental protection is not up to standard.
An environmentally friendly steel pipe continuous conveying device is designed, including a transition groove and a stepping mechanism, which discharges various working liquids used in the previous process through stepping conveying, and realizes the flip conveying of the steel pipe through the flip mechanism to avoid liquid contamination.
It improves the continuity and automation of the steel pipe pickling production line, completely discharges the liquid from the previous process, avoids contamination of the next process, saves energy, and reuses it by recycling liquid, which has an environmentally friendly effect.
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Figure CN222630348U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe transportation, in particular to an environmentally friendly steel pipe continuous transportation device. Background Art
[0002] Steel pipes are prone to rust, scale, dust and other impurities during storage, transportation, bending and unloading, so they must be cleaned before use. Steel pipes are generally cleaned by pickling. The current traditional pickling method is to immerse bundles of steel pipes in an open acid tank using a hanger. The acid has a certain temperature. After a few tens of seconds of chemical reaction time, the hanger lifts the steel pipes and moves them horizontally to several adjacent rinsing tanks for immersion and rinsing, and then enters the plating agent tank for passivation treatment. The entire process equipment is simple, the operating environment is harsh, the output is low, and the energy consumption is high. This method has low investment, but there are many disadvantages, such as: environmental protection does not meet standards, pickling quality cannot be guaranteed, acid consumption is large, rinsing water consumption is large, and the degree of automation is extremely low.
[0003] As the demand for steel pipe pickling increases, different forms of improvements have gradually emerged, and a similar toothed disc structure has emerged as a conveying technology for steel pipe pickling production lines. For example, a steel pipe pickling production line generally includes pickling, rinsing, and plating-aiding links. The prior art toothed disc structure of the pickling equipment is in a continuous parallel form to achieve continuous pickling, rinsing, plating-aiding and other links, which can easily cause the steel pipe to directly transfer the pickling, rinsing, and plating-aiding liquids from the previous process to the next process, causing the acid, rinsing water, and plating-aiding liquid in the tank in the pickling, rinsing, and plating-aiding links to be contaminated. Utility Model Content
[0004] The utility model aims to provide an environmentally friendly steel pipe continuous conveying device, which discharges various working liquids used in the previous process through step-by-step conveying.
[0005] In order to achieve the above-mentioned purpose, the environmentally friendly steel pipe continuous conveying device of the utility model includes a transition trough and a stepping mechanism, wherein the transition trough includes a plurality of steel pipe trough bearing structures arranged along a stepping direction; the stepping mechanism is connected to the transition trough, and includes a stepping beam and a stepping beam driving assembly, the stepping beam includes a steel pipe beam bearing structure arranged corresponding to the steel pipe trough bearing structure, and the stepping beam driving assembly drives the stepping beam to rotate to drive the steel pipe to move and convey along the stepping direction on the steel pipe trough bearing structure.
[0006] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, it also includes a flipping mechanism, which includes a flipping assembly and a flipping drive component that drives the flipping assembly to flip around a flipping axis, and the flipping assembly is arranged corresponding to the steel pipe groove bearing structure at the front end along the stepping direction; wherein the axial direction of the flipping axis is perpendicular to the stepping direction, and the flipping assembly flips and conveys the steel pipe carried on the steel pipe groove bearing structure.
[0007] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, the walking beam drive assembly includes a main driving shaft, a driven shaft and a beam connector, the main driving shaft and the driven shaft are arranged in parallel, and the driven shaft is connected to the walking beam through the beam connector.
[0008] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, the driven shaft includes a first driven shaft and a second driven shaft respectively arranged on both sides of the main driving shaft, the beam connecting member includes a front beam connecting member and a rear beam connecting member, the front part of the bottom of the stepping beam along the stepping direction is connected to the first driven shaft through the front beam connecting member, and the rear part of the bottom of the stepping beam along the stepping direction is connected to the second driven shaft through the rear beam connecting member.
[0009] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, the flipping assembly includes a rocker arm, a connecting rod and a flap, the middle part of the rocker arm is rotatably connected to the transition groove, the two ends of the connecting rod are respectively connected to one end of the rocker arm and one end of the flap, the other end of the flap is rotatably connected to the transition groove, and the flipping drive member is arranged corresponding to the other end of the rocker arm.
[0010] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, the flipping assembly includes a rocker arm, a connecting rod and a flap, the middle part of the rocker arm is rotatably connected to the transition groove, the two ends of the connecting rod are respectively connected to one end of the rocker arm and one end of the flap, the other end of the flap is rotatably connected to the transition groove, and the front beam connecting piece includes a flipping protrusion, which is arranged corresponding to the other end of the rocker arm.
[0011] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, the turnover assembly is arranged in the gap between the steel pipe beam bearing structure and the steel pipe trough bearing structure.
[0012] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, the steel pipe beam bearing structure / steel pipe trough bearing structure is in the shape of a continuous broken line.
[0013] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, the steel pipe beam bearing structure / steel pipe trough bearing structure includes an inclined portion and a limiting portion connected in an L-shape.
[0014] In one embodiment of the above-mentioned environmentally friendly steel pipe continuous conveying device, it also includes a slot cover, which is arranged on the transition slot and includes a pipeline connection port.
[0015] The beneficial effect of the utility model is that the environmentally friendly steel pipe continuous conveying device of the utility model improves the continuity and automation of the conveying of the steel pipe pickling production line. At the same time, through step-by-step conveying, the pickling, rinsing and plating liquids in the steel pipe of the previous process can be discharged more thoroughly to avoid being substituted into the next process and contaminating the liquid in the tank.
[0016] The utility model is provided with a transition tank to recycle the liquid discharged from the steel pipe, so as to realize repeated use and save energy. At the same time, the tank cover is provided with a structure for connecting the pipeline, so as to facilitate the design of a negative pressure environment, absorb the acid mist emitted from the tank, uniformly treat the acid mist, and discharge it after it is qualified, so as to achieve the effect of energy saving and environmental protection.
[0017] The utility model equipment has reliable operation, adjustable speed, stable conveying and small impact force.
[0018] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments, but is not intended to limit the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural diagram of an embodiment of the environmentally friendly steel pipe continuous conveying device of the utility model;
[0020] Figure 2 It is a three-dimensional structural diagram of another embodiment of the environmentally friendly steel pipe continuous conveying device of the utility model;
[0021] Figure 3 It is a three-dimensional structural diagram of the stepping mechanism of the environmentally friendly steel pipe continuous conveying device of the utility model;
[0022] Figure 4 It is a three-dimensional structural diagram of the transition trough and the turning mechanism of the environmentally friendly steel pipe continuous conveying device of the utility model;
[0023] Figure 5 for Figure 4 A magnified image of point A;
[0024] Figure 6 This is a diagram of the use state of an embodiment of the environmentally friendly steel pipe continuous conveying device of the utility model;
[0025] Figures 7 to 10 This is a diagram of the conveying steps of the environmentally friendly steel pipe continuous conveying device of the utility model.
[0026] Among them, the reference numerals
[0027] 1: Environmentally friendly steel pipe continuous conveying device
[0028] 10: Transition trough
[0029] 11, 11-1, 11-2: Steel pipe trough bearing structure
[0030] 20: Stepping mechanism
[0031] 30: Flip mechanism
[0032] 40: Slot cover
[0033] 41: Pipe connection port
[0034] 100: Walking beam
[0035] 110: Steel tube beam bearing structure
[0036] 111: Inclined part
[0037] 112: Limiting part
[0038] 200: Walking beam drive assembly
[0039] 210: Main drive shaft
[0040] 220: Driven shaft
[0041] 221: First driven shaft
[0042] 222: Second driven shaft
[0043] 230: Beam connector
[0044] 231: Front beam connector
[0045] 231a: Flip raised part
[0046] 232: Rear beam connector
[0047] 300: Flip component
[0048] 310: Swing Bar
[0049] 320: Connecting rod
[0050] 330: Flip board
[0051] 2: First process equipment
[0052] 3: Second process equipment DETAILED DESCRIPTION
[0053] The technical solution of the utility model is described in detail below in conjunction with the accompanying drawings and specific embodiments to further understand the purpose, solution and effect of the utility model, but it is not intended to limit the scope of protection of the claims attached to the utility model.
[0054] References in the specification to "an embodiment", "another embodiment", "this embodiment", etc., mean that the described embodiment may include specific features, structures or characteristics, but not every embodiment must include these specific features, structures or characteristics. In addition, such expressions do not refer to the same embodiment. Further, when describing specific features, structures or characteristics in conjunction with an embodiment, whether or not there is an explicit description, it has been shown that it is within the knowledge of those skilled in the art to combine such features, structures or characteristics into other embodiments.
[0055] Certain words are used in the specification and subsequent claims to refer to specific components or parts. It should be understood by those of ordinary skill in the art that technical users or manufacturers may refer to the same component or part by different nouns or terms. This specification and subsequent claims do not use differences in names as a way to distinguish components or parts, but rather use differences in functions of components or parts as the criteria for distinction. The words "include" and "comprising" mentioned throughout the specification and subsequent claims are open-ended terms and should be interpreted as "including but not limited to". In addition, the word "connected" herein includes any direct and indirect means of connection.
[0056] It should be noted that in the description of the present invention, the terms "lateral", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. For the sake of clarity, the order terms "first", "second", "third", "fourth" and the like mentioned herein are used to distinguish an element, region, or part from another identical or similar element, region, or part, rather than to limit a specific element, region, or part.
[0057] like Figures 1 to 3As shown, the environmentally friendly steel pipe continuous conveying device 1 of the utility model includes a transition trough 10 and a stepping mechanism 20. The transition trough 10 includes a plurality of steel pipe trough bearing structures 11 arranged along a stepping direction X. The stepping mechanism 20 is used to convey the steel pipe carried on the transition trough 10 in a stepping manner along the stepping direction X. In detail, the stepping mechanism 20 is connected to the transition trough 10, and includes a stepping beam 100 and a stepping beam driving assembly 200. The stepping beam 100 includes a steel pipe beam bearing structure 110. The steel pipe beam bearing structure 110 is arranged corresponding to the steel pipe trough bearing structure 11 of the transition trough 10. The stepping beam driving assembly 200 drives the stepping beam 100 to rotate to drive the steel pipe to move and convey along the stepping direction X on the steel pipe trough bearing structure 11 of the transition trough 10.
[0058] When the utility model is applied to a steel pipe pickling production line, during the process of step-by-step transportation of the steel pipe along the steel pipe trough bearing structure 11 of the transition trough 10 by the stepping mechanism 20, not only can the continuous transportation of the steel pipe be realized, but also the liquid in the pickling, rinsing and plating-assisting links of the steel pipe in the previous process can be completely discharged, so as to avoid contamination of the liquid in the trough as the steel pipe enters the next process, and the liquid discharged from the steel pipe is collected by the transition trough 10 and can be recycled, thus saving energy.
[0059] Furthermore, the utility model drives the stepping beam 100 to rotate through the stepping beam driving assembly 200 to drive the steel pipe to move step by step along the stepping direction X on the steel pipe trough bearing structure 11 of the transition trough 10 to realize automatic continuous transportation without problems such as transportation jamming, impact, and discontinuity.
[0060] In some embodiments of the present invention, Figure 1 as well as Figure 4 and Figure 5 As shown, the environmentally friendly steel pipe continuous conveying device 1 also includes a turning mechanism 30, which is connected to the transition trough 10 and is used to turn the steel pipe over and convey it to the next process. Figure 6 The environmentally friendly steel pipe continuous conveying device 1 of the utility model is, for example, arranged between different first process equipment 2 and second process equipment 3 to realize the conveying of steel pipes between various process positions, and the process equipment at each process position is used to perform different process treatments on the steel pipes. It should be noted that the utility model is not limited to the steel pipe pickling industry, but can also be applied to other industries that require conveying.
[0061] In detail, the flip mechanism 30 includes a flip assembly 300 and a flip driving member, and the flip driving member drives the flip assembly 300 to flip around a flip axis P, wherein the flip assembly 300 is arranged corresponding to the front end of the steel pipe trough bearing structure 11 of the transition trough 10 along the stepping direction X. The axial direction of the flip axis P is perpendicular to the stepping direction X, and the flip assembly 300 is used to flip and transport the steel pipe carried on the steel pipe trough bearing structure 11 transported to the front end along the stepping direction X to the next process.
[0062] In some embodiments of the present invention, Figure 3 As shown, the walking beam driving assembly 200 includes a main driving shaft 210, a driven shaft 220 and a beam connector 230. The main driving shaft 210 and the driven shaft 220 are arranged in parallel, and the driven shaft 220 is connected to the walking beam 100 through the beam connector 230. The driving reduction motor of the walking beam driving assembly 200 can be connected to the transition groove 10 through a connecting seat. The main driving shaft 210 and the driven shaft 220 are driven by, for example, gear transmission, with high transmission efficiency and stability and low noise. The power is transmitted to the driven shaft 220 through the main driving shaft 210, and the driven shaft 220 drives the walking beam 100 to rotate through the beam connector 230.
[0063] Of course, in other embodiments, the walking beam driving assembly 200 may be used to directly drive the walking beam 100 to rotate, which is also within the protection scope of the present utility model.
[0064] Further, the driven shaft 220 includes a first driven shaft 221 and a second driven shaft 222 respectively arranged on both sides of the main driving shaft 210, and the beam connector 230 includes a front beam connector 231 and a rear beam connector 232. The front part of the bottom of the walking beam 100 along the stepping direction X is connected to the first driven shaft 221 through the front beam connector 231, and the rear part of the bottom of the walking beam 100 along the stepping direction X is connected to the second driven shaft 222 through the rear beam connector 232. The main driving shaft 210 is located between the first driven shaft 221 and the second driven shaft 222. The first driven shaft 221 and the second driven shaft 222 jointly drive the walking beam 100 to rotate, and the operation is more stable.
[0065] like Figure 4 and Figure 5As shown, in some embodiments of the environmentally friendly steel pipe continuous conveying device 1 of the utility model, the flip assembly 300 includes a swing rod 310, a connecting rod 320 and a flap 330, the middle part of the swing rod 310 is rotatably connected to the transition groove 10, the two ends of the connecting rod 320 are respectively connected to one end of the swing rod 310 and one end of the flap 330, the other end of the flap 330 is rotatably connected to the transition groove 10, and the flip driving member is arranged corresponding to the other end of the swing rod 310. The flip driving member presses the end of the swing rod 310 to lift the end of the swing rod 310 connected to the connecting rod 320, thereby driving the connecting rod 320 to push upward, and the end of the flap 330 connected to the connecting rod 320 rises together, and the flap 330 rotates around the end connected to the transition groove 10 with the flip axis P as the axis. The flip assembly 300 is arranged at the front end of the steel pipe trough bearing structure 11 along the stepping direction X, that is, the flap 330 lifts up the steel pipe transported to the front end along the stepping direction X and transports it to the next process. In the present invention, the flip drive member can be a separate driving component, such as a driving rod, which is arranged at the end of the swing rod 310 of the flip assembly 310. In some embodiments of the environmentally friendly steel pipe continuous conveying device 1 of the present invention, the walking beam driving assembly 200 can also serve as a flip driving member that drives the flip assembly 300.
[0066] In some embodiments of the environmentally friendly steel pipe continuous conveying device 1 of the utility model, Figure 1 , Figure 3 and Figure 4 As shown, there are multiple steel tube beam bearing structures 110 arranged in sequence along the stepping direction. The steel tube trough bearing structure 11 of the transition trough 10 is similar in structure to the steel tube beam bearing structure 110 of the stepping beam 100. The flipping assembly 300 is arranged in the gap between the steel tube beam bearing structure 110 and the steel tube trough bearing structure 11. The flipping assembly 300 flips and lifts up the steel pipe located on the steel tube trough bearing structure 11.
[0067] In the present invention, the steel tube beam bearing structure 110 and the steel tube groove bearing structure 11 are in a continuous broken line shape. Specifically, taking the steel tube beam bearing structure 110 as an example, the steel tube beam bearing structure 110 includes an inclined portion 111 and a limiting portion 112, and the inclined portion 111 and the limiting portion 112 are connected in an L shape, for example.
[0068] In some embodiments of the environmentally friendly steel pipe continuous conveying device 1 of the utility model, a slot cover 40 is further included, and the slot cover 40 is arranged on the transition tank 10. By setting the slot cover 40, the steel pipe can be semi-enclosedly conveyed through the environmentally friendly steel pipe continuous conveying device 1 of the utility model. Further, the slot cover 40 includes a pipe connection port 41. The utility model sets a pipe connection port 41 above the slot cover 40, which can be connected to a pipe, so as to facilitate the design of a negative pressure environment, absorb the acid mist emitted from the transition tank 10, uniformly treat the acid mist, and discharge it after passing the test, so as to achieve energy saving and environmental protection.
[0069] like Figures 7 to 10 The conveying steps of the environmentally friendly steel pipe continuous conveying device of the utility model are shown in the figure, combined with Figures 1 to 6 The reduction motor is connected to the driving shaft 210 through a coupling, and the reduction motor drives the driving shaft 210 to rotate, and drives the first driven shaft 221 and the second driven shaft 222 on both sides to rotate through gear transmission, and then drives the stepping beam 100 to rotate through the front beam connecting member 231 and the rear beam connecting member 232. Each rotation drives the steel pipe T to move once along the stepping direction X. Figures 7 to 9 As shown, the walking beam 100 rotates one circle to drive the steel pipe T to move from the steel pipe groove bearing structure 11-1 to the steel pipe groove bearing structure 11-2, thereby realizing the step-by-step conveying of the steel pipe T along the stepping direction X. It should be noted that the steel pipe T is not limited to a circular steel pipe, but can also be a rectangular pipe, a polygonal pipe, a special-shaped pipe, etc., all of which can be conveyed by the environmentally friendly steel pipe continuous conveying device 1 of the utility model.
[0070] like Figure 3 and Fig.10 As shown, in this embodiment, the stepping beam driving assembly 200 is used as the turning driving member for driving the turning assembly 300. Specifically, the front beam connecting member 231 includes a turning protrusion 231a, and the turning protrusion 231a is arranged corresponding to the other end of the swing rod 310 that is not connected to the connecting rod 320. When the stepping mechanism 20 conveys the steel pipe T to the last stage of the steel pipe groove bearing structure 11, the front beam connecting member 231 drives the swing rod 310 to rotate during the rotation process, and the swing rod 310 drives the flap 330 to rotate and lift through the connecting rod 320, so as to deliver the steel pipe T of the last stage to the toothed disc groove of the next process. After the turning assembly 300 completes the action, it returns to its original position by its own weight, and repeats the process. After the swing rod 310 of the utility model contacts with the front beam connecting member 231 to complete the turning action, the following protrusion 231a can use the cam curve to slow down the instantaneous impact force of the turning mechanism when it falls by its own weight, so that the flap can fall smoothly, avoiding the impact and noise on the environmentally friendly steel pipe pickling continuous conveying mechanism.
[0071] Of course, the present invention may have many other embodiments. Without departing from the spirit and essence of the present invention, technicians familiar with the field can make various corresponding changes and deformations based on the present invention, but these corresponding changes and deformations should all fall within the scope of protection of the claims attached to the present invention.
Claims
1. An environmentally friendly steel pipe continuous conveying device, characterized in that: include: A transition trough, comprising a plurality of steel pipe trough bearing structures arranged along a stepping direction; and The stepping mechanism is connected to the transition groove and includes a stepping beam and a stepping beam driving assembly. The stepping beam includes a steel pipe beam bearing structure arranged corresponding to the steel pipe groove bearing structure. The stepping beam driving assembly drives the stepping beam to rotate to drive the steel pipe to move and transport along the stepping direction on the steel pipe groove bearing structure.
2. The environmentally friendly steel pipe continuous conveying device according to claim 1 is characterized in that: Also includes: The flip mechanism comprises a flip assembly and a flip driving member driving the flip assembly to flip around a flip axis, wherein the flip assembly is arranged corresponding to the steel pipe groove bearing structure at the front end along the stepping direction; The axial direction of the flip axis is perpendicular to the stepping direction, and the flip assembly flips and transports the steel pipe carried by the steel pipe groove bearing structure.
3. The environmentally friendly steel pipe continuous conveying device according to claim 2 is characterized in that: The walking beam driving assembly comprises a main driving shaft, a driven shaft and a beam connecting member, the main driving shaft and the driven shaft are arranged in parallel, and the driven shaft is connected to the walking beam through the beam connecting member.
4. The environmentally friendly steel pipe continuous conveying device according to claim 3 is characterized in that: The driven shaft includes a first driven shaft and a second driven shaft respectively arranged on both sides of the main driving shaft, the beam connecting member includes a front beam connecting member and a rear beam connecting member, the front part of the bottom of the stepping beam along the stepping direction is connected to the first driven shaft through the front beam connecting member, and the rear part of the bottom of the stepping beam along the stepping direction is connected to the second driven shaft through the rear beam connecting member.
5. The environmentally friendly steel pipe continuous conveying device according to claim 2 or 3, characterized in that: The flip assembly includes a rocker arm, a connecting rod and a flap. The middle part of the rocker arm is rotatably connected to the transition groove. The two ends of the connecting rod are respectively connected to one end of the rocker arm and one end of the flap. The other end of the flap is rotatably connected to the transition groove. The flip driving component is arranged corresponding to the other end of the rocker arm.
6. The environmentally friendly steel pipe continuous conveying device according to claim 4, characterized in that: The flip assembly includes a rocker arm, a connecting rod and a flap, the middle part of the rocker arm is rotatably connected to the transition groove, the two ends of the connecting rod are respectively connected to one end of the rocker arm and one end of the flap, the other end of the flap is rotatably connected to the transition groove, and the front beam connecting piece includes a flip protrusion, which is arranged corresponding to the other end of the rocker arm.
7. The environmentally friendly steel pipe continuous conveying device according to claim 2, characterized in that: The turnover assembly is arranged in the gap between the steel tube beam bearing structure and the steel tube groove bearing structure.
8. The environmentally friendly steel pipe continuous conveying device according to claim 7, characterized in that: The steel tube beam bearing structure / steel tube trough bearing structure is in the shape of a continuous broken line.
9. The environmentally friendly steel pipe continuous conveying device according to claim 7 or 8, characterized in that: The steel tube beam bearing structure / steel tube groove bearing structure comprises an inclined portion and a limiting portion connected in an L-shape.
10. The environmentally friendly steel pipe continuous conveying device according to claim 1, characterized in that: It also includes a slot cover, which is arranged on the transition slot and includes a pipeline connection port.