Suspension device for metal casting pouring
By designing a suspension device including a fixing plate, a casting bag and a pouring mechanism, the problems of manual fixing in the prior art increase cost and resetting problems are solved, and the automatic fixing of the casting bag and the automatic pouring of the casting liquid are realized, thereby improving the efficiency of casting.
Patent Information
- Application Number
- CN202421273166.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing suspension devices require manual participation when fixing the casting bag, which increases labor costs, and the return spring is difficult to restore to its original position and the pouring of the casting liquid cannot be achieved.
A suspension device including a fixing plate, a casting bag and a pouring mechanism is designed. The two ply plates are fixed to each other, and the rack and gear are driven by electric push rods to rotate the ply plate along the rotation axis to realize the pouring of the pouring liquid.
It realizes automatic fixation of the casting bag and automatic pouring of the casting liquid, saves labor costs, improves the efficiency of casting metal casting, and ensures accurate restoration of the plywood.
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Figure CN222630859U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pouring suspension devices, in particular to a suspension device used for pouring metal castings. Background Art
[0002] Casting refers to the method of melting solid metal into liquid and introducing it into a casting mold cavity with a specific shape, and then cooling and solidifying it to obtain parts or blanks. It is currently a relatively mature metal heat processing process. In the casting process of metal castings, it is necessary to pour the metal liquid, and the pouring ladle is a common equipment in the pouring field. When in use, the metal liquid is inside the pouring ladle, and then the staff uses a suspension device to lift the pouring ladle through the suspension device and move it to the specified position.
[0003] Chinese Patent Publication No. CN218619803U A suspension device for casting, which can fix the casting ladle from four angles through the cooperation of a suspension rod, a set block, a threaded rod, a limit slot and a stabilizing block, thereby improving the stability of the casting ladle when it is lifted, avoiding shaking during lifting and causing splashing of high-temperature liquid, thereby avoiding safety hazards and improving the safety of the device when used.
[0004] Although the above patent can fix the casting ladle and make it stable when hoisted, it is necessary to align the lifting rod with the set block when fixing the casting ladle. In order to save time, a separate person is required to manually participate in the alignment process, which will increase the labor cost. In addition, the above patent uses a reset spring to restore the moving block at the corresponding position to its original position. Since the reset spring is in a stretched state most of the time, it is difficult for the reset spring to return to the state before use. In addition, the above patent cannot realize the pouring of the casting liquid in the casting ladle. Utility Model Content
[0005] The purpose of the utility model is to provide a suspension device for pouring metal castings to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A suspension device for pouring metal castings comprises a fixed plate and a pouring ladle, wherein the bottom surface of the fixed plate is provided with a fixing mechanism, the top surface of the fixed plate is provided with a dumping mechanism, a plurality of connecting columns are fixed at equal angles in a ring on the top surface of the fixed plate, a mounting plate is fixedly connected between the top ends of the plurality of connecting columns, the fixing mechanism comprises two symmetrical rectangular frames fixed to the bottom surface of the fixed plate, a screw is rotatably connected between the two short sides of the rectangular frames, a vertical plate is screwedly connected to the outer wall of the screw, a rotating shaft is rotatably passed through the bottom end of one side surface of the vertical plate, and a clamping plate is fixedly connected to one end of the two rotating shafts.
[0008] Furthermore, one end of the screw rod passes through the rectangular frame at the corresponding position and is fixedly connected to a bevel gear, the bottom surface of the fixed plate is rotatably connected to a cylindrical block, the bottom end of the cylindrical block is fixedly connected to a turntable, and the top surface of the turntable is fixedly connected to a bevel gear ring meshing with two bevel gears.
[0009] Furthermore, the outer wall of the cylindrical block is fixedly connected with a spur gear ring, the top surface of the fixed plate is fixedly connected with a motor, and the output end of the motor passes through the bottom surface of the fixed plate and is fixedly connected with a spur gear 1 meshing with the spur gear ring.
[0010] Furthermore, a plurality of clamping rings are fixed at equal intervals on the outer wall of the casting ladle, and a plurality of clamping strips clamped with the plurality of clamping rings are fixed at equal intervals on the inner wall of the clamping plate.
[0011] Furthermore, the ends of the two rotating shafts that are separated from each other are fixedly connected to gear 2, and the tipping mechanism includes two symmetrical racks that are meshed with gear 2 at corresponding positions, and the top of the racks is fixedly connected to a connecting rod that slides through the fixed plate.
[0012] Furthermore, a connecting plate is fixedly connected between the top ends of the two connecting rods, two symmetrical electric push rods are fixedly connected to the top surface of the fixing plate, and the output ends of the electric push rods are fixed to the connecting plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The device can fix the pouring bag by bringing the two clamps close to each other, without the need for a separate person to manually control the position of the clamps, thereby saving labor costs. When the pouring bag is removed from between the two clamps, the two clamps can be accurately restored to their original positions, thus avoiding the problem that the distance between the two clamps is less than the diameter of the grouting bag;
[0015] 2. The electric push rod can make the rack drive the gear 2 at the corresponding position to rotate, so that the splint at the corresponding position can rotate a certain angle along the rotating shaft at the corresponding position. Therefore, the metal liquid in the pouring ladle can be poured into the mold cavity without manual casting, which can reduce the workload of the staff and improve the efficiency of metal casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of a fixed plate in the utility model;
[0018] Figure 3 It is a schematic diagram of the fixing mechanism structure in the utility model;
[0019] Figure 4 It is a schematic diagram of the structure of the dumping mechanism in the utility model.
[0020] In the figure: 1. fixing plate; 11. fixing block; 12. connecting column; 13. mounting plate; 2. casting ladle; 21. snap ring; 3. fixing mechanism; 31. rectangular frame; 32. vertical plate; 33. gear 2; 34. clamping plate; 341. clamping strip; 35. bevel gear; 36. cylindrical block; 361. bevel gear ring; 362. spur gear ring; 37. motor; 371. gear 1; 4. tipping mechanism; 41. rack; 42. connecting rod; 43. connecting plate; 44. electric push rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 4 In an embodiment of the utility model, a suspension device for pouring metal castings includes a fixed plate 1 and a pouring ladle 2, a fixing mechanism 3 is provided on the bottom surface of the fixed plate 1, a dumping mechanism 4 is provided on the top surface of the fixed plate 1, a plurality of connecting columns 12 are fixed at equal angles on the top surface of the fixed plate 1, a mounting plate 13 is fixedly connected between the top ends of the plurality of connecting columns 12, the fixing mechanism 3 includes two symmetrical rectangular frames 31 fixed to the bottom surface of the fixed plate 1, a screw is rotatably connected between the two short sides of the rectangular frame 31, a vertical plate 32 is screwed and connected to the outer wall of the screw, a rotating shaft is rotatably passed through the bottom end of one side of the vertical plate 32, and a clamping plate 34 is fixedly connected to one end of the two rotating shafts.
[0023] Specifically, first fix the mounting plate 13 on the lifting device, and then move the fixing plate 1 through the lifting device until the fixing plate 1 moves to directly above the pouring ladle 2, and the two clamps 34 are located on both sides of the pouring ladle 2, and then the two vertical plates 32 can be brought close to each other by rotating the two screws until the two clamps 34 tightly clamp the outer wall of the pouring ladle 2 containing the metal liquid, and then move the pouring ladle 2 to the mold through the lifting device, and then the pouring ladle 2 can be rotated a certain angle along the axis of the two rotating shafts through the rotation of the two clamps 34 until the inclined pouring ladle 2 can pour the grouting inside it into the mold cavity, the device is convenient for fixing the pouring ladle 2, and does not require a separate person to manually control the position of the clamps 34, thereby saving labor costs, and when the pouring ladle 2 is removed from between the two clamps 34, the two clamps 34 can be accurately restored to their original positions, and the device can realize the pouring of the metal liquid in the pouring ladle 2 by the rotation of the two clamps 34. Embodiment 1
[0024] like Figure 1 and Figure 3 As shown, in this embodiment, one end of the screw rod passes through the rectangular frame 31 at the corresponding position and is fixedly connected to the bevel gear 35, the bottom surface of the fixed plate 1 is rotatably connected to the cylindrical block 36, the bottom end of the cylindrical block 36 is fixedly connected to the turntable, the top surface of the turntable is fixedly connected to the bevel gear ring 361 meshing with the two bevel gears 35, the outer wall of the cylindrical block 36 is fixedly connected to the spur gear ring 362, the top surface of the fixed plate 1 is fixedly connected to the motor 37, the output end of the motor 37 passes through the bottom surface of the fixed plate 1 and is fixedly connected to the spur gear 371 meshing with the spur gear ring 362.
[0025] In this embodiment, the gear 1 371 can drive the cylindrical block 36 to rotate through the drive of the motor 37, and the rotating cylindrical block 36 can make the turntable drive the bevel gear ring 361 to rotate, so that the two bevel gears 35 can rotate, and the rotating bevel gears 35 can make the screw at the corresponding position rotate, so that the vertical plate 32 at the corresponding position can drive the clamping plate 34 at the corresponding position to move, and when the two clamping plates 34 are close to each other, the casting bag 2 can be clamped and fixed. Embodiment 2
[0026] like Figure 1 and Figure 3 As shown, in this embodiment, a plurality of clamping rings 21 are fixed at equal intervals on the outer wall of the casting ladle 2 , and a plurality of clamping strips 341 clamped with the plurality of clamping rings 21 are fixed at equal intervals on the inner wall of the clamping plate 34 .
[0027] In this embodiment, the multiple clamping strips 341 are clamped with the multiple clamping rings 21 at corresponding positions, so that the pouring ladle 2 filled with molten metal can be prevented from sliding down due to excessive weight, and the molten metal in the pouring ladle 2 can be prevented from scalding the staff. Embodiment 3
[0028] like Figure 2 and Figure 4 As shown, in this embodiment, the ends of the two rotating shafts that are separated from each other are fixedly connected to gear 2 33, and the tipping mechanism 4 includes two symmetrical racks 41 that are meshed with gear 2 33 at corresponding positions, and the top of the rack 41 is fixedly connected to a connecting rod 42 that slides through the fixed plate 1, and a connecting plate 43 is fixedly connected between the tops of the two connecting rods 42. Two symmetrical electric push rods 44 are fixedly connected to the top surface of the fixed plate 1, and the output ends of the electric push rods 44 are fixed to the connecting plate 43.
[0029] In this embodiment, by starting the two electric push rods 44, the connecting plate 43 can drive the two connecting rods 42 to move downward, and the downward moving connecting rod 42 can make the rack 41 at the corresponding position move downward, and the downward moving rack 41 can make the rack 2 33 at the corresponding position rotate, so that the clamping plate 34 at the corresponding position can be rotated a certain angle along the rotating shaft at the corresponding position. Therefore, the metal liquid in the casting ladle 2 can be poured into the mold cavity without manual casting, which can reduce the workload of the staff and improve the efficiency of metal casting.
[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A suspension device for pouring metal castings, characterized in that: The invention comprises a fixing plate (1) and a pouring ladle (2), wherein a fixing mechanism (3) is arranged on the bottom surface of the fixing plate (1), and a tipping mechanism (4) is arranged on the top surface of the fixing plate (1). A plurality of connecting columns (12) are fixedly arranged at equal angles on the top surface of the fixing plate (1), and a mounting plate (13) is fixedly connected between the top ends of the plurality of connecting columns (12). The fixing mechanism (3) comprises two symmetrical rectangular frames (31) fixed to the bottom surface of the fixing plate (1), a screw is rotatably connected between the two short sides of the rectangular frame (31), and a vertical plate (32) is screwedly connected to the outer wall of the screw, and a rotating shaft is rotatably passed through the bottom end of one side of the vertical plate (32), and one end of the two rotating shafts is fixedly connected to a clamping plate (34).
2. A suspension device for pouring metal castings according to claim 1, characterized in that: One end of the screw rod passes through the rectangular frame (31) at the corresponding position and is fixedly connected to a bevel gear (35); the bottom surface of the fixed plate (1) is rotatably connected to a cylindrical block (36); the bottom end of the cylindrical block (36) is fixedly connected to a rotating disk; the top surface of the rotating disk is fixedly connected to a bevel gear ring (361) meshing with the two bevel gears (35).
3. A suspension device for pouring metal castings according to claim 2, characterized in that: The outer wall of the cylindrical block (36) is fixedly connected to a spur gear ring (362), the top surface of the fixed plate (1) is fixedly connected to a motor (37), and the output end of the motor (37) passes through the bottom surface of the fixed plate (1) and is fixedly connected to a spur gear 1 (371) meshing with the spur gear ring (362).
4. A suspension device for pouring metal castings according to claim 3, characterized in that: A plurality of clamping rings (21) are fixed at equal intervals on the outer wall of the casting ladle (2), and a plurality of clamping strips (341) clamped to the plurality of clamping rings (21) are fixed at equal intervals on the inner wall of the clamping plate (34).
5. A suspension device for pouring metal castings according to claim 4, characterized in that: The ends of the two rotating shafts that are separated from each other are fixedly connected to gear 2 (33), and the tipping mechanism (4) comprises two symmetrical racks (41) that mesh with gear 2 (33) at corresponding positions, and the top ends of the racks (41) are fixedly connected to a connecting rod (42) that slides through the fixed plate (1).
6. A suspension device for pouring metal castings according to claim 5, characterized in that: A connecting plate (43) is fixedly connected between the top ends of the two connecting rods (42), and two symmetrical electric push rods (44) are fixedly connected to the top surface of the fixed plate (1), wherein the output ends of the electric push rods (44) are fixed to the connecting plate (43).
Citation Information
Patent Citations
Suspension device for casting
CN218619803U