Aseptic filling device applied to wolfberry pulp
By designing a sterile filling device, the combination of grouting tubes and alternate liquid discharge tubes is solved, and the problem of completing sterile filling in an ultra-clean work room is achieved, and an efficient and sterile filling process is achieved, reducing costs.
Patent Information
- Application Number
- CN202421350424.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-13
AI Technical Summary
During the process of completing sterile filling in an ultra-clean studio, maintaining a sterile environment is costly and difficult to operate. The prior art can only achieve an ultra-clean rather than truly sterile environment.
A sterile filling device used for wolfberry slurry is designed, including a storage tank, a lifting platform and a conveyor. Through the combination of grouting pipe and alternate liquid outlet pipe, the alternating operation of grouting and steam cleaning and sterilization is achieved, and pollution is avoided in an ultra-clean environment.
Through the combination of liquid outlet pipes used alternately, it is possible to avoid pollution as much as possible in an ultra-clean working environment, while ensuring the efficiency and sterility of the filling process, reducing the cost of maintaining a sterile environment.
Smart Images
Figure CN222631055U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wolfberry processing, and in particular to an aseptic filling device for wolfberry paste. Background Art
[0002] In order to facilitate the long-term storage of wolfberry products, the corresponding wolfberry paste needs to be aseptically filled. In the aseptic cold filling process, it is necessary to first create an aseptic studio, then sterilize the material bottles and lids separately, and then fill them. The product leaves the aseptic environment after being completely sealed. This technology can make the product without adding or adding less preservatives, thereby improving the safety of the product.
[0003] However, the cost of maintaining a sterile environment is high and the operation is more difficult, so most so-called sterile workrooms can only be called ultra-clean workrooms, in which there are still a small amount of bacteria. Therefore, how to complete aseptic filling in an ultra-clean workroom to the greatest extent possible has become a problem that practitioners in this field need to solve and actively explore. Utility Model Content
[0004] In view of the above problems, an embodiment of the present application provides an aseptic filling device for wolfberry slurry, which can complete the aseptic filling of wolfberry slurry to the greatest extent in an ultra-clean studio.
[0005] According to one aspect of the embodiment of the present application, there is provided an aseptic filling device for wolfberry slurry. The aseptic filling device for wolfberry slurry comprises a storage tank, a lifting platform and a conveyor arranged in sequence from top to bottom, the lifting platform comprises a platform body, the top of the platform body is connected to the bottom of the storage tank through a lifting device, a mounting groove is provided at the bottom of the platform body, a grouting pipe is rotatably arranged in the mounting groove, one end of the grouting pipe is connected to the storage tank through a first pipeline, a flow valve is provided at the first pipeline, a first gear is sleeved on the outer periphery of the grouting pipe, a motor is provided at the top of the platform body, the motor is meshed with the first gear through its coaxially connected second gear, the grouting pipe is connected with two groups of mutually parallel liquid outlet pipes, each group of the liquid outlet pipes comprises a plurality of the liquid outlet pipes arranged at equal intervals along the axial direction of the grouting pipe, a quantitative valve is provided between the liquid outlet pipe and the grouting pipe, and each group of the liquid outlet pipes is commonly connected with a steam pipe.
[0006] In some embodiments, a steam generator is included, the steam generator is connected to an air supply pump, the air supply pump is connected to an end of the steam pipe away from the liquid outlet pipe, and the outer periphery of the steam pipe is provided with heat insulation cotton.
[0007] In some embodiments, there are two groups of motors, and correspondingly, there are also two first gears. The two first gears are symmetrically arranged on the periphery of both ends of the grouting pipe, and the two groups of liquid outlet pipes are arranged between the two first gears.
[0008] In some embodiments, the platform body is provided with an inspection groove on one side of the installation groove, and the first pipeline includes a double-ended sleeve arranged at the top of the inspection groove and extending into the inspection groove, the top of the double-ended sleeve is connected to the storage tank through a first hose, and the bottom of the double-ended sleeve is connected to the grouting pipe through a second hose.
[0009] In some embodiments, the inspection slot faces the bottom opening of the platform body, and an inspection door is provided at the bottom opening of the inspection slot.
[0010] In some embodiments, the angle between the straight lines where the central axes of the two groups of liquid outlet tubes lie is 20-30°.
[0011] The beneficial effects of the present application are as follows: in the present application, by setting a grouting pipe and connecting two groups of liquid outlet pipes on the grouting pipe, the two groups of liquid outlet pipes can be used alternately, and when one group of liquid outlet pipes is performing grouting operations, the other group of liquid outlet pipes can be steam cleaned and sterilized, thereby avoiding the phenomenon of pollution in an ultra-clean working environment to the greatest extent possible, and at the same time, during the entire working process, since the two groups of liquid outlet pipes are used alternately, the overall work efficiency will not be affected. In the present application, a motor, a first gear and a second gear are also provided to cooperate, wherein the first gear is outer-mounted on the outer periphery of the grouting pipe, so that the motor can drive the grouting pipe to rotate during the rotation process, and because the liquid outlet pipes are all connected to the grouting pipe, the grouting pipe can complete the replacement of the two groups of liquid outlet pipes during the reciprocating rotation process.
[0012] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Various other advantages and benefits will become apparent to those of ordinary skill in the art by reading the detailed description of the preferred embodiments below. The accompanying drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application. Also, the same reference symbols are used throughout the accompanying drawings to represent the same components. In the accompanying drawings:
[0014] Figure 1 A schematic diagram of the overall cross-sectional structure of an aseptic filling device for wolfberry paste provided in an embodiment of the present application;
[0015] Figure 2 This is a schematic diagram of the side cross-sectional structure of the grouting pipe provided in an embodiment of the present application.
[0016] The reference numerals in the specific implementation manner are as follows:
[0017] An aseptic filling device 100 for wolfberry paste, a storage tank 110, a lifting platform 120, a platform body 121, a mounting groove 121a, a motor 121b, a second gear 121c, a lifting device 122, an inspection groove 123, an inspection door 123a, a conveyor 130, a grouting pipe 140, a first pipeline 141, a first hose 141a, a double-headed sleeve 141b, a second hose 141c, a first gear 142, a flow valve 143, a liquid outlet pipe 150, a quantitative valve 151, a steam pipe 160, a steam generator 170, and an air supply pump 171. DETAILED DESCRIPTION
[0018] The following will describe in detail the embodiments of the technical solution of the present application in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application and are therefore only used as examples and cannot be used to limit the scope of protection of the present application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the present application; the terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned description of the drawings and any variations thereof are intended to cover non-exclusive inclusions.
[0019] Specifically, please refer to Figure 1 and Figure 2. The aseptic filling device 100 applied to wolfberry slurry includes a storage tank 110, a lifting platform 120 and a conveyor 130 arranged in sequence from top to bottom. It should be noted that during the operation, the entire device is in an ultra-clean workspace. The storage tank 110 is used to store wolfberry slurry, and the lifting platform 120 completes the operation of injecting wolfberry slurry into the bottle body at the top of the conveying platform during the reciprocating lifting process. When the filling bottle transported by the top of the conveying platform is completed, the conveyor 130 is transported to the outside and the capping is completed, and then it is sent out of the ultra-clean workspace. The lifting platform 120 includes a platform body 121, and the platform body 121 can be made of stainless steel. The top of the platform body 121 is connected to the bottom of the storage tank 110 through a lifting device 122. The lifting device 122 is used to drive the platform body 121 to achieve lifting and falling. The lifting device 122 includes but is not limited to various forms such as electric telescopic rods or cylinders, which can meet the use requirements. The bottom of the platform body 121 is provided with a mounting groove 121a, in which a grouting pipe 140 is rotatably arranged horizontally, and both ends of the grouting pipe 140 can be connected to both ends of the mounting groove 121a through components such as shaft sleeves to achieve the purpose of its rotatable connection. One end of the grouting pipe 140 is connected to the storage tank 110 through a first pipe 141, and a flow valve 143 is arranged at the first pipe 141. When the flow valve 143 is opened, the wolfberry slurry in the storage tank 110 will enter the grouting pipe 140 through the first pipe 141. The outer periphery of the grouting pipe 140 is provided with a first gear 142, and the top of the platform body 121 is provided with a motor 121b, and the motor 121b is engaged with the first gear 142 through its coaxially connected second gear 121c. When clicked to turn on, the grouting pipe 140 can be driven to rotate by driving the second gear 121c and the first gear 142 in turn. It should be noted that the rotation of the grouting pipe 140 here is reciprocating, and the rotation amplitude does not exceed 30 degrees each time, that is, the grouting pipe 140 will no longer rotate after rotating at most 30 degrees, and then it will rotate again in the opposite direction, so it will not cause damage to the connection between the grouting pipe 140 and the first pipeline 141. The grouting pipe 140 is connected with two groups of parallel liquid outlet pipes 150, each group of liquid outlet pipes 150 includes a plurality of liquid outlet pipes 150 arranged at equal intervals along the axial direction of the grouting pipe 140. In the embodiment of the present application, the liquid outlet pipes 150 are divided into two groups. During use, the two groups of liquid outlet pipes 150 are used alternately. When one group of liquid outlet pipes 150 is performing grouting operations, the other group of liquid outlet pipes 150 completes steam cleaning operations. A quantitative valve 151 is provided between the liquid outlet pipe 150 and the grouting pipe 140. When the quantitative valve 151 is opened, the wolfberry slurry in the grouting pipe 140 can flow into the bottle body at the top of the conveyor 130 through the grouting pipe 140. Each group of liquid outlet pipes 150 is commonly connected with a steam pipe 160, and the steam pipe 160 can pass steam into the liquid outlet pipe 150 to complete the cleaning and sterilization of the liquid outlet pipe 150.
[0020] In the embodiment of the present application, the specific working process is as follows: first, the bottle body is put into the conveyor 130, and the conveyor 130 conveys the bottle body to the bottom of the lifting platform 120. At this time, the lifting device 122 drives the platform body 121 to fall, and the bottom ports of one group of liquid outlet pipes 150 (for the convenience of expression, this group of liquid outlet pipes 150 is named as the first group of liquid outlet pipes 150, and the corresponding other group of liquid outlet pipes 150 is the second group of liquid outlet pipes 150) will be respectively aligned with the filling ports of each bottle body. After the quantitative valve 151 is opened, the wolfberry slurry in the grouting pipe 140 will enter the bottle body through the first group of liquid outlet pipes 150 to complete the filling, and then the lifting device 122 drives the platform body 121 to fall. 1 is lifted, and the quantitative valve 151 at the first group of liquid outlet pipes 150 is closed. In the process again, the conveyor 130 conveys another batch of bottles to the bottom of the lifting platform 120. After the motor 121b is started, it drives the grouting pipe 140 to rotate, and the first group of liquid outlet pipes 150 will turn away. At the same time, the second group of liquid outlet pipes 150 will rotate to just below the grouting pipe 140. After the quantitative valve 151 at the second group of liquid outlet pipes 150 is opened, the bottles on the conveyor 130 are grouting. At the same time, the steam pipe 160 passes high temperature into the first group of liquid outlet pipes 150 to clean and sterilize the first group of liquid outlet pipes 150 as a whole, and the two groups of liquid outlet pipes 150 are circulated in sequence to alternately complete grouting and cleaning and sterilization.
[0021] As can be seen from the above, in the embodiment of the present application, by setting the grouting pipe 140, and connecting two groups of liquid outlet pipes 150 on the grouting pipe 140, the two groups of liquid outlet pipes 150 can be used alternately, and when one group of liquid outlet pipes 150 is performing grouting operations, the other group of liquid outlet pipes 150 can be steam cleaned and sterilized, thereby avoiding the phenomenon of pollution in the ultra-clean working environment to the greatest extent. At the same time, during the entire working process, since the two groups of liquid outlet pipes 150 are used alternately, the overall work efficiency will not be affected. In the embodiment of the present application, the motor 121b, the first gear 142 and the second gear 121c are matched, wherein the first gear 142 is outer-mounted on the outer periphery of the grouting pipe 140, so the motor 121b can drive the grouting pipe 140 to rotate during the rotation process, and because the liquid outlet pipes 150 are all connected to the grouting pipe 140, the grouting pipe 140 can complete the replacement of the two groups of liquid outlet pipes 150 during the reciprocating rotation process.
[0022] In some embodiments, a steam generator 170 is included. The steam generator 170 is connected to an air supply pump 171. The air supply pump 171 is connected to an end of the steam pipe 160 away from the liquid outlet pipe 150. The outer periphery of the steam pipe 160 is provided with heat insulation cotton.
[0023] In the embodiment of the present application, the steam generator 170 is a prior art, which is used to convert liquid water into high-temperature water vapor. The air supply pump 171 can transport the steam in the steam generator 170 to the liquid outlet pipe 150 through the steam pipe 160 to complete cleaning and sterilization. At the same time, the setting of the insulation cotton can avoid the problem of large-scale liquefaction of steam due to heat exchange outside the inner tube of the steam pipe 160.
[0024] In some embodiments, there are two groups of motors 121b, and correspondingly, there are also two first gears 142, which are symmetrically arranged at the periphery of both ends of the grouting pipe 140, and two groups of liquid outlet pipes 150 are arranged between the two first gears 142. In the embodiment of the present application, by setting two groups of motors 121b to drive the grouting pipe 140 at the same time, the force of the grouting pipe 140 is ensured to be stable, and its stability in the working state is further ensured.
[0025] In some embodiments, a maintenance slot 123 is provided on one side of the platform body 121 located at the installation slot 121a, and the first pipeline 141 includes a double-ended sleeve 141b arranged at the top of the maintenance slot 123 and extending into the maintenance slot 123. The top of the double-ended sleeve 141b is connected to the storage tank 110 through the first hose 141a1, and the bottom of the double-ended sleeve 141b is connected to the grouting pipe 140 through the second hose 141c. In some embodiments, since the grouting pipe 140 needs to rotate back and forth, the first pipeline 141 will be easily damaged due to continuous torsion. Therefore, the present application uses the above-mentioned configuration to make the first pipeline 141 divided into a detachable double-ended sleeve 141b, a first hose 141a1 and a second hose 141c. When the corresponding components are damaged, only the corresponding position needs to be replaced, and the entire first pipeline 141 does not need to be replaced, thereby reducing the replacement cost.
[0026] In some embodiments, the inspection slot 123 faces the bottom opening of the platform body 121, and an inspection door 123a is provided at the bottom opening of the inspection slot 123. In the embodiment of the present application, the inspection door 123a is provided to facilitate replacement of the second hose 141c after opening.
[0027] In some embodiments, the angle between the straight lines where the central axes of the two groups of liquid outlet pipes 150 are located is 20-30°. In the embodiment of the present application, the angle between the straight lines where the central axes of the two groups of liquid outlet pipes 150 are located is 20-30°. Within this angle range, the overall energy consumption of the device is lower and the operation is more stable.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application is described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims
1. An aseptic filling device for wolfberry paste, characterized in that: It includes a storage tank, a lifting platform and a conveyor arranged in order from top to bottom; The lifting platform includes a platform body, the top of the platform body is connected to the bottom of the storage tank through a lifting device, a mounting groove is provided at the bottom of the platform body, a grouting pipe is rotatably arranged in the mounting groove, one end of the grouting pipe is connected to the storage tank through a first pipeline, a flow valve is arranged at the first pipeline, a first gear is sleeved on the outer periphery of the grouting pipe, a motor is arranged on the top of the platform body, and the motor is meshed with the first gear through a second gear coaxially connected thereto; The grouting pipe is connected to two groups of parallel liquid outlet pipes, each group of the liquid outlet pipes includes a plurality of liquid outlet pipes arranged at equal intervals along the axial direction of the grouting pipe, a quantitative valve is arranged between the liquid outlet pipe and the grouting pipe, and each group of the liquid outlet pipes is commonly connected to a steam pipe.
2. The aseptic filling device for wolfberry paste according to claim 1 is characterized in that: The invention comprises a steam generator, wherein the steam generator is connected with an air supply pump, the air supply pump is connected with an end of the steam pipe away from the liquid outlet pipe, and the outer periphery of the steam pipe is sheathed with heat insulation cotton.
3. The aseptic filling device for wolfberry paste according to claim 1 is characterized in that: There are two groups of motors, and correspondingly, there are also two first gears. The two first gears are symmetrically arranged on the outer periphery of the two ends of the grouting pipe, and the two groups of liquid outlet pipes are arranged between the two first gears.
4. The aseptic filling device for wolfberry paste according to claim 1, characterized in that: The platform body is provided with an inspection groove on one side of the installation groove, and the first pipeline includes a double-ended sleeve arranged at the top of the inspection groove and extending into the inspection groove, the top of the double-ended sleeve is connected to the storage tank through a first hose, and the bottom of the double-ended sleeve is connected to the grouting pipe through a second hose.
5. The aseptic filling device for wolfberry paste according to claim 4 is characterized in that: The inspection slot faces the bottom opening of the platform body, and an inspection door is arranged at the bottom opening of the inspection slot.
6. The aseptic filling device for wolfberry paste according to claim 1, characterized in that: The angle between the straight lines where the central axes of the two groups of liquid outlet pipes are located is 20-30°.