Cutting device in glass processing

By designing a glass processing and cutting device with a five-axis cutting mechanism, the problem of only linear cutting in the prior art is solved, non-linear cutting is realized, cutting efficiency and glass flatness are improved, and damage rate is reduced.

CN222631290UActive Publication Date: 2025-03-18JIANGXI BOXIN GLASS CO LTD
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Patent Information

Application Number
CN202420774376.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-18
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing glass processing technology can only perform linear cutting and cannot adjust the direction of the cutting edge, resulting in burrs on the glass cutting surface, low cutting efficiency and high damage rate.

Method used

A glass processing and cutting device including a five-axis cutting mechanism is designed to adjust the position and cutting edge inclination of the cutting knife through the X-axis, Y-axis and Z-axis guiding mechanisms to achieve linear and non-linear cutting.

Benefits of technology

Non-linear cutting of glass is achieved, reducing surface burrs, improving cutting efficiency and flatness of glass, and reducing damage rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cutting device in glass processing, and aims to solve the problems that when glass is cut currently, only linear glass cutting can be carried out, the orientation of a cutting edge cannot be smoothly adjusted to the advancing direction of a glass cutter, burrs are likely to appear on a glass section, the glass cutting effect is affected, and the production efficiency is high. The glass cutting device comprises a cutting table and a five-axis cutting mechanism installed at the top of one side of the cutting table, the five-axis cutting mechanism comprises two Y-axis guiding mechanisms and a linear cutting assembly, the two Y-axis guiding mechanisms are symmetrically arranged, the linear cutting assembly is arranged on the Y-axis guiding mechanisms in a sliding mode, and the cutting action on the Y axis is achieved; the linear cutting assembly comprises an X-axis guide mechanism and a cutting depth control assembly, the orientations of a plurality of cutting blades on the conical cutting head can be adjusted according to the cutting direction, and the working time distribution of different cutting blades can be realized, so that the service life of the conical cutting head is prolonged, the cutting efficiency is improved, and the damage rate is reduced while the smoothness of a notch is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass processing, in particular to a cutting device in glass processing. Background Art

[0002] In the process of glass processing, it is often necessary to use a glass cutter to cut the glass. A glass cutter refers to a tool used to cut glass. Usually, the cutting part of a glass cutter is made of diamond or alloy material that is harder than glass. This part is at the tip of the cutter.

[0003] When cutting glass with a glass cutter, it can only cut glass in a straight line direction. When cutting non-straight lines, the cutting blade of the glass cutter cannot smoothly adjust the direction of the cutting blade to the direction of the glass cutter's movement, which easily leads to burrs on the glass cut surface, affecting the cutting effect of the glass. In addition, the cutting of the glass is slow and the damage rate is high. In view of this, we propose a cutting device for glass processing. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art, meet the actual needs, and provide a cutting device for glass processing to solve the problem that the current glass cutting can only be carried out in a straight line, and the cutting blade direction cannot be smoothly adjusted to the direction of travel of the glass cutter, which easily leads to burrs on the glass cut surface, affects the cutting effect of the glass, and there are technical problems such as slow glass cutting and high damage rate.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing a cutting device in glass processing, including a cutting table and a five-axis cutting mechanism installed on the top of one side of the cutting table;

[0006] The five-axis cutting mechanism includes two symmetrically arranged Y-axis guide mechanisms and a linear cutting component, wherein the linear cutting component is slidably arranged on the Y-axis guide mechanism to realize the cutting action on the Y-axis, the linear cutting component includes an X-axis guide mechanism and a cutting depth control component, wherein the cutting depth control component is slidably arranged on the X-axis guide mechanism to realize the cutting action on the X-axis, and the cutting depth control component includes a Z-axis guide mechanism and a cutting blade inclination adjustment mechanism, wherein the cutting blade inclination adjustment mechanism is arranged on the Z-axis guide mechanism to realize the cutting action on the Z-axis;

[0007] The cutting blade inclination angle adjustment mechanism includes a cutting angle adjustment mechanism and a cutting machine installed in the cutting angle adjustment mechanism, a cutting knife is installed at one end of the driving shaft of the cutting machine, and the cutting knife includes a support rod, a mounting cavity is opened at the bottom of one side of the support rod, and a cover plate is arranged in the mounting cavity, one side of the mounting cavity and one side of the cover plate are both opened with mounting cavities, and a mounting rod is arranged in both the two mounting cavities, and a four-blade cutting head is constructed at the bottom end of the mounting rod;

[0008] A conical cutting head is constructed at one end of the four-blade cutting head away from the mounting rod, and a plurality of cutting blades are arranged on the conical cutting head. A plurality of chip removal grooves are arranged in an annular array on the outer edge surface of the four-blade cutting head.

[0009] Preferably, the Y-axis guiding mechanism comprises a supporting plate fixed to one side of the cutting table, guide rails A are provided at the bottom and top of one side of the supporting plate, and a toothed plate A is installed at the top of one side of the supporting plate.

[0010] Preferably, the X-axis guiding mechanism includes a support frame, and a plurality of slides A are symmetrically arranged on both sides of the bottom end of the support frame, and the plurality of slides A slide on two corresponding guide rails A respectively, and a servo motor A is fixedly installed on the bottom ends of both sides of the support frame, and a drive gear A is installed on the motor shaft of the servo motor A through one end of the support frame, and the drive gear A is meshed with the gear plate A.

[0011] Preferably, guide rails B are provided at the top and bottom ends of the support frame, and a toothed plate B is provided at one side of the support frame.

[0012] Preferably, the z-axis guiding mechanism includes a lifting linear module, and a slide B is provided at the top and bottom of one side of the lifting linear module, and the slide B is slidably set on the guide rail B, a C-shaped mounting seat is fixedly installed at the center of one side of the lifting linear module, and a servo motor B is fixedly installed on the side of the C-shaped mounting seat away from the lifting linear module, a driving gear B arranged in the C-shaped mounting seat is installed at one end of the motor shaft of the servo motor B, and the driving gear B is meshed with the gear plate B.

[0013] Preferably, the cutting angle adjustment mechanism includes a support seat fixed on the lifting linear module slide, a servo motor C is fixedly installed in the center of the support seat, and a mounting seat is fixedly installed at one end of the motor shaft of the servo motor C, a groove for fixing the cutting machine is opened in the center of one side of the mounting seat, and limit bolts are threadedly installed on both sides of the mounting seat, and two arc-shaped guide grooves for sliding cooperation of the limit bolts are symmetrically opened on one side of the support seat.

[0014] Preferably, the cover plate is detachably connected to the support rod by bolts, and positioning keys are constructed at the top of the two installation cavities, a key slot for the two positioning keys to be inserted and limited is opened at the center of the top of the installation rod, and a threaded hole connected to the installation cavity is opened in the center of one side of the support rod and the cover plate, and a locking bolt that abuts against the installation rod is installed in the thread of the threaded hole.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The utility model guides the cutting knife to cut the glass in a linear or non-linear direction through the cooperation of the X-axis guiding mechanism and the Y-axis guiding mechanism. During the cutting process, the cutting knife is driven to rotate slightly by the cutting machine, so as to adjust the orientations of the multiple cutting blades on the conical cutting head according to the cutting direction. In addition, during the uninterrupted cutting process, the multiple cutting blades on the conical cutting head can be continuously adjusted to realize the working time distribution of different cutting blades, so as to improve the service life of the conical cutting head while ensuring the smoothness of the incision, improve the cutting efficiency and reduce the damage rate.

[0017] 2. The utility model drives the mounting seat on which the cutting machine is installed to perform angular swing through the servo motor C, so that the angle between the cutting knife and the glass is acute on one side of the traveling direction, so as to ensure that the conical cutting head is in contact with the glass to the greatest extent and improve the cutting stability. The lifting linear module is used to push the four-blade cutting head downward, thereby completing the feeding of the conical cutting head, and completing the adjustment of the cutting depth while ensuring the contact degree, realizing high-stability cutting, further improving the cutting efficiency and reducing the damage rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a partial structural schematic diagram of the five-axis cutting mechanism in the utility model;

[0020] Figure 3 It is a structural schematic diagram of the straight line cutting component in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the cutting depth control component in the utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the cutting blade inclination angle adjustment mechanism of the utility model;

[0023] Figure 6 It is a structural schematic diagram of the cutting knife in the utility model.

[0024] In the figure: 1. Cutting table; 2. Five-axis cutting mechanism; 201. Support plate; 202. Guide rail A; 203. Tooth plate A; 3. Linear cutting assembly; 301. Support frame; 302. Slide A; 303. Servo motor A; 304. Drive gear A; 305. Guide rail B; 306. Tooth plate B; 4. Cutting depth control assembly; 401. Lifting linear module; 402. Slide B; 403. C-type mounting seat; 404. Servo motor B; 405. Drive gear B ; 5. Cutting blade inclination adjustment mechanism; 501. Cutting machine; 502. Support seat; 503. Servo motor C; 504. Support seat; 505. Limit bolt; 506. Arc guide groove; 6. Cutting knife; 601. Support rod; 602. Assembly cavity; 603. Cover plate; 604. Installation cavity; 605. Installation rod; 606. Four-blade cutting head; 607. Conical cutting head; 608. Chip groove; 609. Positioning key; 610. Keyway; 611. Locking bolt. DETAILED DESCRIPTION

[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0026] Example 1: A cutting device in glass processing, see Figure 1 , comprising a cutting table 1 and a five-axis cutting mechanism 2 installed on the top of one side of the cutting table 1;

[0027] Further, in order to adjust the orientation of the multiple cutting edges on the conical cutting head 607 according to the cutting direction, see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6The five-axis cutting mechanism 2 includes two symmetrically arranged Y-axis guide mechanisms and a linear cutting component 3, the linear cutting component 3 is slidably arranged on the Y-axis guide mechanism to realize the cutting action on the Y-axis, the linear cutting component 3 includes an X-axis guide mechanism and a cutting depth control component 4, the cutting depth control component 4 is slidably arranged on the X-axis guide mechanism to realize the cutting action on the X-axis, the cutting depth control component 4 includes a z-axis guide mechanism and a cutting blade inclination adjustment mechanism 5, the cutting blade inclination adjustment mechanism 5 is arranged on the z-axis guide mechanism to realize the cutting action on the z-axis, the cutting blade inclination adjustment mechanism 5 includes a cutting angle adjustment mechanism and a cutting machine 501 installed in the cutting angle adjustment mechanism, a cutting knife 6 is installed at one end of the driving shaft of the cutting machine 501, and the cutting knife 6 includes a support rod 601, and an assembly cavity 602 is opened at the bottom of one side of the support rod 601, and a cover plate 603 is arranged in the assembly cavity 602, and one side of the assembly cavity 602 is connected to the cover plate A mounting cavity 604 is provided on one side of each of the two mounting cavities 604, and a mounting rod 605 is provided in both mounting cavities 604. A four-blade cutting head 606 is provided at the bottom end of the mounting rod 605. A conical cutting head 607 is provided at one end of the four-blade cutting head 606 away from the mounting rod 605, and a plurality of cutting blades are provided on the conical cutting head 607. A plurality of chip removal grooves 608 are provided in an annular array on the outer edge surface of the four-blade cutting head 606. The X-axis guide mechanism cooperates with the Y-axis guide mechanism to form a plurality of chip removal grooves 608. The cutting knife 6 is guided to cut the glass in a linear direction or a non-linear direction. During the cutting process, the cutting knife 6 is driven to rotate slightly by the cutting machine 501, so as to adjust the orientation of the multiple cutting blades on the conical cutting head 607 according to the cutting direction. In addition, during the uninterrupted cutting process, the multiple cutting blades on the conical cutting head 607 can be continuously adjusted to realize the working time distribution of different cutting blades, thereby ensuring the smoothness of the incision while improving the service life of the conical cutting head 607, improving the cutting efficiency and reducing the damage rate.

[0028] Furthermore, to achieve cutting action on the X, Y, and Z axes, see Figure 1 , Figure 2 , Figure 3 , Figure 4The Y-axis guide mechanism includes a support plate 201 fixed to one side of the cutting table 1, and the bottom and top of one side of the support plate 201 are both provided with guide rails A202, and the top of one side of the support plate 201 is installed with a toothed plate A203, and the X-axis guide mechanism includes a support frame 301, and the two sides of the bottom end of the support frame 301 are symmetrically provided with a plurality of slides A302, and the plurality of slides A302 slide on two corresponding guide rails A202, respectively, and the bottom ends of both sides of the support frame 301 are fixedly installed with servo motors A303, and the servo The motor shaft of the motor A303 passes through one end of the support frame 301 and is installed with a driving gear A304, and the driving gear A304 is meshed with the toothed plate A203. The top and bottom ends of the support frame 301 are both provided with guide rails B305, and a toothed plate B306 is provided on one side of the support frame 301. The z-axis guide mechanism includes a lifting linear module 401, and the top and bottom of one side of the lifting linear module 401 are both provided with a slide B402, and the slide B402 is slidably arranged on the guide rail B305. The lifting linear module 4 A C-shaped mounting seat 403 is fixedly installed at the center of one side of 01, and a servo motor B404 is fixedly installed on the side of the C-shaped mounting seat 403 away from the lifting linear module 401. A driving gear B405 arranged in the C-shaped mounting seat 403 is installed at one end of the motor shaft of the servo motor B404, and the driving gear B405 is meshed with the tooth plate B306. The two driving gears A304 are driven to rotate by two servo motors A303 respectively, and then the two driving gears A304 are meshed with the two tooth plates A203 respectively, so that The support frame 301 installed with multiple slides A302 is pushed to slide on the multiple guide rails A202 to realize the cutting action on the Y axis, and the driving gear B405 is driven to rotate through the servo motor B404, and then the driving gear B405 is engaged with the gear plate B306, thereby pushing the lifting linear module 401 installed with multiple slides B402 to slide on the multiple guide rails B305 to realize the cutting action on the X axis, and the cutting blade inclination adjustment mechanism 5 is pushed by the lifting linear module 401 to adjust the position on the Z axis, thereby realizing the adjustment of the glass cutting depth.

[0029] Furthermore, to further improve the cutting efficiency and reduce the damage rate, see Figure 4 , Figure 5 , Figure 6The cutting angle adjustment mechanism includes a support seat 502 fixed on the slide of the lifting linear module 401, a servo motor C503 is fixedly arranged in the center of the support seat 502, and a receiving seat 504 is fixedly installed at one end of the motor shaft of the servo motor C503, a groove for fixing the cutting machine 501 is opened in the center of one side of the receiving seat 504, and both sides of the receiving seat 504 are threadedly fitted with limit bolts 505, and one side of the support seat 502 is symmetrically provided with two arc guide grooves for sliding fit of the limit bolts 505 506, the servo motor C503 drives the mounting seat 504 on which the cutting machine 501 is installed to perform an angular swing, so that the angle between the cutting knife 6 and the glass is an acute angle on one side of the traveling direction, so as to ensure that the conical cutting head 607 is in contact with the glass to the greatest extent and improve the cutting stability, and cooperate with the lifting linear module 401 to push the four-blade cutting head 606 downward, so as to complete the feeding of the conical cutting head 607, and complete the adjustment of the cutting depth while ensuring the contact degree, so as to achieve high-stability cutting, further improve the cutting efficiency and reduce the damage rate.

[0030] Furthermore, to further improve the stability of glass cutting, see Figure 6 The cover plate 603 is detachably connected to the support rod 601 by bolts, and the tops of the two installation cavities 604 are each configured with a positioning key 609, and the center of the top of the installation rod 605 is provided with a key slot 610 for the two positioning keys 609 to be inserted and limited, and a threaded hole connecting the installation cavity 604 is centrally provided on one side of the support rod 601 and the cover plate 603, and a locking bolt 611 abutting against the installation rod 605 is installed in the threaded hole. By inserting the two positioning keys 609 into the key slot 610 at the top of the installation rod 605 together, during the cutting process, the cover plate 603 and the two installation cavities 604 on the support rod 601 are coordinated to form a stable setting for the installation rod 605, thereby further improving the stability of glass cutting.

[0031] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A cutting device in glass processing, characterized in that: It comprises a cutting table (1) and a five-axis cutting mechanism (2) installed on the top of one side of the cutting table (1); The five-axis cutting mechanism (2) comprises two symmetrically arranged Y-axis guide mechanisms and a linear cutting component (3), wherein the linear cutting component (3) is slidably arranged on the Y-axis guide mechanism to realize a cutting action on the Y-axis, the linear cutting component (3) comprises an X-axis guide mechanism and a cutting depth control component (4), wherein the cutting depth control component (4) is slidably arranged on the X-axis guide mechanism to realize a cutting action on the X-axis, and the cutting depth control component (4) comprises a Z-axis guide mechanism and a cutting blade inclination adjustment mechanism (5), wherein the cutting blade inclination adjustment mechanism (5) is arranged on the Z-axis guide mechanism to realize a cutting action on the Z-axis; The cutting blade inclination angle adjustment mechanism (5) comprises a cutting angle adjustment mechanism and a cutting machine (501) installed in the cutting angle adjustment mechanism, a cutting knife (6) being installed at one end of a driving shaft of the cutting machine (501), the cutting knife (6) comprising a support rod (601), a mounting cavity (602) being provided at the bottom of one side of the support rod (601), a cover plate (603) being provided in the mounting cavity (602), a mounting cavity (604) being provided at one side of the mounting cavity (602) and a cover plate (603), a mounting cavity (604) being provided at one side of the mounting cavity (602) and at one side of the cover plate (603), a mounting rod (605) being provided in both mounting cavities (604), and a four-blade cutting head (606) being configured at the bottom end of the mounting rod (605); A conical cutting head (607) is constructed at one end of the four-blade cutting head (606) away from the mounting rod (605), and a plurality of cutting blades are arranged on the conical cutting head (607). A plurality of chip removal grooves (608) are arranged in a circular array on the outer edge surface of the four-blade cutting head (606).

2. The cutting device in glass processing according to claim 1, characterized in that: The Y-axis guiding mechanism comprises a support plate (201) fixed to one side of the cutting table (1), a guide rail A (202) being provided at the bottom and top of one side of the support plate (201), and a tooth plate A (203) being installed at the top of one side of the support plate (201).

3. The cutting device in glass processing according to claim 2, characterized in that: The X-axis guiding mechanism comprises a support frame (301), a plurality of slide seats A (302) are symmetrically arranged on both sides of the bottom end of the support frame (301), and the plurality of slide seats A (302) respectively slide on two corresponding guide rails A (202), a servo motor A (303) is fixedly installed on the bottom ends of both sides of the support frame (301), and a driving gear A (304) is installed on one end of the motor shaft of the servo motor A (303) passing through the support frame (301), and the driving gear A (304) is meshed with the toothed plate A (203).

4. The cutting device in glass processing according to claim 3, characterized in that: The top and bottom ends of the support frame (301) are both provided with guide rails B (305), and a toothed plate B (306) is provided on one side of the support frame (301).

5. The cutting device in glass processing according to claim 4, characterized in that: The z-axis guide mechanism comprises a lifting linear module (401), a slide B (402) is provided at the top and bottom of one side of the lifting linear module (401), and the slide B (402) is slidably provided on the guide rail B (305), a C-shaped mounting seat (403) is fixedly installed at the center of one side of the lifting linear module (401), and a servo motor B (404) is fixedly installed on the side of the C-shaped mounting seat (403) away from the lifting linear module (401), a driving gear B (405) provided in the C-shaped mounting seat (403) is installed at one end of the motor shaft of the servo motor B (404), and the driving gear B (405) is meshed with the toothed plate B (306).

6. The cutting device in glass processing according to claim 5, characterized in that: The cutting angle adjustment mechanism comprises a support seat (502) fixed on the slide table of the lifting linear module (401), a servo motor C (503) is fixedly arranged at the center of the support seat (502), and a mounting seat (504) is fixedly installed at one end of the motor shaft of the servo motor C (503), a groove for fixing the cutting machine (501) is provided at the center of one side of the mounting seat (504), and both sides of the mounting seat (504) are threadedly mounted with limit bolts (505), and one side of the support seat (502) is symmetrically provided with two arc-shaped guide grooves (506) for slidingly engaging the limit bolts (505).

7. The cutting device in glass processing according to claim 1, characterized in that: The cover plate (603) is detachably connected to the support rod (601) by means of bolts, and a positioning key (609) is constructed at the top of each of the two installation cavities (604). A key slot (610) for inserting and limiting the two positioning keys (609) is provided at the center of the top of the installation rod (605), and a threaded hole connected to the installation cavity (604) is provided in the center of one side of the support rod (601) and the cover plate (603), and a locking bolt (611) abutting against the installation rod (605) is installed in the threaded hole.