Inoculation module

Abstract

The utility model discloses an inoculation module, which comprises a lifting component, a lifting component, a lifting component and a lifting component, the lifting component comprises a mounting bracket and a lifting plate, and the mounting bracket is provided with an up-and-down driving component; the quick release assembly comprises a first mounting plate and a second mounting plate, the first mounting plate is provided with an inoculation needle, the second mounting plate is provided with a shell breaking needle, and a connecting rod is arranged between the first mounting plate and the second mounting plate; the disinfection assembly comprises a flow equalizing pipe, the flow equalizing pipe is connected with a plurality of liquid outlet pipes, and the liquid outlet pipes are connected with the shell breaking needles. The utility model has the beneficial effects that the disinfection component is arranged to disinfect the inner side of the shell breaking needle and the interior of the inoculating needle, compared with the soaking disinfection in the prior art, the disinfection is thorough, the shell breaking needle is prevented from being blocked, and meanwhile, the quick release design is convenient to maintain.

Description

Technical Field

[0001] The utility model relates to the technical field of biological vaccines, in particular to an inoculation module. Background Art

[0002] In vaccine production, the production of chicken embryo vaccines is labor-intensive, easy to pollute, and the production environment is complex. The use of inoculators reduces the contamination rate in the production process, improves product quality, and ensures uniform production of product quality. Conventional chicken embryo inoculators are equipped with an inoculation module for shell breaking and inoculation. For example, the utility model patent with application number 202122350982.5 discloses a needle-type chicken embryo inoculator. After each inoculation, the punching needle and the poison injection needle are inserted into a disinfection tube filled with disinfectant, and the needle is immersed and disinfected. This disinfection method may result in insufficient internal disinfection, and eggshells may remain inside the shell-breaking needle, affecting the next shell breaking use; at the same time, when inoculating, the egg tray has a variety of specifications, accommodating 36, 72 eggs, etc., and needs to be replaced as a whole when inoculating different egg trays, which is inconvenient to disassemble. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides an inoculation module, which can provide more thorough disinfection and improve production quality. At the same time, it has a light structure, and the quick-release components are easy to set up and disassemble, making it convenient for maintenance.

[0004] Specifically, the utility model discloses a vaccination module, comprising:

[0005] The lifting assembly comprises: a mounting bracket and a lifting plate, wherein the mounting bracket is provided with an up and down driving assembly;

[0006] A quick-release assembly, the quick-release assembly comprising: a first mounting plate and a second mounting plate, the first mounting plate being provided with an inoculation needle, the second mounting plate being provided with a shell-breaking needle, and a connecting rod being provided between the first mounting plate and the second mounting plate;

[0007] The disinfection component comprises: a flow equalizing pipe, the flow equalizing pipe is connected with a plurality of liquid outlet pipes, and the liquid outlet pipes are connected with the shell breaking needle.

[0008] The benefit of adopting the above technical solution is that a disinfection component is provided to disinfect the inside of the shell-breaking needle and the inside of the inoculation needle. Compared with the immersion disinfection in the prior art, the disinfection completely avoids the clogging of the shell-breaking needle. At the same time, the quick-disassembly design facilitates maintenance.

[0009] Furthermore, a plurality of liquid outlets are arranged on the lower side of the flow balancing tube, and the liquid outlets are connected to the liquid outlet tube. The liquid outlet tube as a whole surrounds the upper side of the flow balancing tube, and a liquid storage portion is formed on the lower side of the flow balancing tube.

[0010] The benefit of adopting the above technical solution is that the disinfectant first enters the flow equalizing tube and then flows out through the liquid outlet pipe. The flow equalizing tube plays a distribution role, so that disinfectant flows out of each liquid outlet pipe, so that each needle is disinfected. The liquid storage part formed by the liquid outlet pipe can store a part of the disinfectant before the disinfectant flows into the liquid outlet pipe. At this time, the liquid inlet continues to take in liquid, and the liquid outlet pipe evenly distributes the disinfectant to achieve an equal amount of disinfection.

[0011] Furthermore, a liquid inlet is provided on the upper side of the flow balancing tube, the liquid inlet is connected to a liquid storage tank, and a one-way valve is installed at the liquid inlet.

[0012] The benefit of adopting the above technical solution is that the provision of the one-way valve can prevent the disinfectant from flowing back and prevent the disinfectant in the liquid storage tank from being contaminated.

[0013] Furthermore, an air inlet is arranged on the side of the flow equalizing tube, and the air inlet is connected to an air source.

[0014] The benefit of adopting the above technical solution is that the air inlet is set to inject gas into the flow equalizing tube after disinfection to dry the shell-breaking needle and the inoculation needle. At the same time, it can also blow away impurities adhering to the shell-breaking needle, ensuring that the inoculation needle is in a clean state after each use.

[0015] Furthermore, lifting side plates are arranged on both sides of the lifting plate, and the lifting side plates are oppositely provided with first receiving plates for fixing the first mounting plate, and the first receiving plates are provided with a first pressing plate.

[0016] The benefit of adopting the above technical solution is that the first receiving plate is used to receive both ends of the first mounting plate. After the first mounting plate is placed on the first receiving plate, the first mounting plate can be placed and fixed by pressing it with the first pressing plate. When replacement is needed, it is only necessary to increase the gap between the first pressing plate and the first mounting plate, and the first mounting plate can be pulled out from the side, thereby achieving quick disassembly and reducing disassembly time.

[0017] Furthermore, a first movable plate is provided at the lower side of the lifting plate, the first movable plate is connected to the first mounting plate, and a lifting driving member is installed on the first movable plate, and the lifting driving member drives the first movable plate to move up and down.

[0018] The advantage of adopting the above technical solution is that the first movable plate is used to drive the inoculation needle to move up and down to achieve the inoculation operation, the operation is stable, and the lifting position can be adjusted according to embryo eggs of different sizes.

[0019] Furthermore, movable side plates are arranged on both sides of the first movable plate, and second receiving plates for fixing the second mounting plate are arranged opposite to the movable side plates, and a second pressing plate is arranged on the second receiving plate.

[0020] The benefit of adopting the above technical solution is that the second receiving plate is used to receive both ends of the second mounting plate. After the second mounting plate is placed on the first receiving plate, the second mounting plate can be placed and moved by pressing the first mounting plate with the second pressing plate. When replacement is needed, it is only necessary to increase the gap between the second pressing plate and the second mounting plate, and the second mounting plate can be pulled out from the side, thereby achieving quick disassembly and reducing disassembly time. At the same time, the first mounting plate and the second mounting plate are connected and disassembled together, which can greatly reduce the time for separate disassembly.

[0021] Furthermore, the shell-breaking needle is an integrated type, including a shell-breaking needle body and a shell-breaking needle head. A disinfection cavity is provided in the shell-breaking needle body, the disinfection cavity is communicated with the shell-breaking needle head, and the shell-breaking needle body is provided with a disinfection port connected to the liquid outlet pipe.

[0022] The advantage of adopting the above technical solution is that the integrated shell-breaking needle is easy to disinfect, reduces dead corners, and keeps the shell-breaking needle clean.

[0023] Furthermore, the mounting bracket is provided with a moving block.

[0024] The benefit of adopting the above technical solution is that the movable block is used to connect with the inoculation machine to drive the inoculation module to translate, which is suitable for different usage environments.

[0025] Furthermore, the inoculation needle is connected to a peristaltic pump and a virus seeding component, and the virus seeding component is connected to a virus seeding tank.

[0026] The advantage of adopting the above technical solution is that the virus to be inoculated is stored in the virus seed tank, and then enters the virus seed component for distribution, the peristaltic pump performs virus injection, the inoculation metering is adjustable, and there is back suction control, which will not cause dripping. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the drawings required to be used in the embodiments or the description of the prior art will be briefly introduced below.

[0028] Figure 1 This is a schematic diagram of the overall structure of the inoculation module of the utility model

[0029] Figure 2 This is an enlarged view of the utility model A

[0030] Figure 3 This is the axonometric diagram of the utility model flow-equalizing tube structure

[0031] Figure 4 This is the main structural diagram of the utility model current equalizing tube

[0032] Figure 5 This is the connection diagram of the peristaltic pump of the utility model

[0033] The reference numerals in the accompanying drawings are as follows:

[0034] Mounting bracket 1; moving block 11; servo motor 12; lead screw 13; lifting guide rod 14; position sensing device 15; lifting plate 2; lifting side plate 21; first receiving plate 22; first pressure plate 23; first mounting plate 3; second mounting plate 4; inoculation needle 5; peristaltic pump 51; virus seeding assembly 52; virus seeding tank 53; shell-breaking needle 6; shell-breaking needle body 61; shell-breaking needle head 62; disinfection chamber 63; flow equalizing pipe 7; liquid outlet pipe 71; liquid outlet 72; liquid storage part 73; liquid inlet 74; one-way valve 75; air inlet 76; retaining ring 77; first moving plate 8; lifting drive member 81; moving side plate 82; second receiving plate 83; second pressure plate 84. DETAILED DESCRIPTION

[0035] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0036] like Figure 1-5 As shown, the utility model discloses an inoculation module, comprising:

[0037] The lifting assembly includes: a mounting bracket 1 and a lifting plate 2, wherein the mounting bracket 1 is provided with an up-and-down driving assembly, wherein the up-and-down driving assembly is a servo motor 12 and a lead screw 13, wherein the servo motor 12 is mounted on the mounting bracket 1, and the lifting plate 2 is connected to a moving nut on the lead screw 13, and the position of the lifting plate 2 is controlled by the rotation of the servo motor 12, so that the lifting is smooth and fast;

[0038] A quick-release assembly, the quick-release assembly comprising: a first mounting plate 3 and a second mounting plate 4, the first mounting plate 3 being provided with an inoculation needle 5, the second mounting plate 4 being provided with a shell-breaking needle 6, and a connecting rod being provided between the first mounting plate 3 and the second mounting plate 4;

[0039] The disinfection component comprises: a flow equalizing tube 7 , wherein the flow equalizing tube 7 is connected to a plurality of liquid outlet tubes 71 , and the liquid outlet tubes 71 are connected to the shell-breaking needle 6 .

[0040] The benefit of adopting the above technical solution is that a disinfection component is provided to disinfect the inside of the shell-breaking needle 6 and the inside of the inoculation needle 5. Compared with the prior art of only immersion disinfection, the disinfection thoroughly avoids clogging of the shell-breaking needle 6. At the same time, the quick-release design facilitates maintenance.

[0041] In some embodiments, the flow equalizing tube 7 can adopt the following structural scheme, a plurality of liquid outlets 72 are arranged on the lower side of the flow equalizing tube 7, the liquid outlets 72 are connected to the liquid outlet pipe 71, the liquid outlet pipe 71 as a whole surrounds the upper side of the flow equalizing tube 7, and a liquid storage portion 73 is formed on the lower side of the flow equalizing tube 7, the flow equalizing tube 7 is horizontally arranged, a clamping ring 77 is arranged on the upper side, and a clamping groove arranged vertically along the axial direction of the flow equalizing tube 7 is arranged, the liquid outlet pipe 71 is a hose, one end of which is connected to the liquid outlet 72, the main body is wound out from the clamping groove on the upper side of the flow equalizing tube 7, and the lower end is connected to the shell breaking needle 6.

[0042] The benefit of adopting the above technical solution is that the disinfectant first enters the flow equalizing tube 7 and then flows out through the liquid outlet pipe 71. The flow equalizing tube 7 plays a distribution role, so that disinfectant flows out of each liquid outlet pipe 71, so that each needle is disinfected. The liquid storage part 73 formed by the liquid outlet pipe 71 can store a part of the disinfectant before the disinfectant flows into the liquid outlet pipe 71. At this time, the liquid inlet 74 continues to take in liquid, and the liquid outlet pipe 71 evenly distributes the disinfectant to achieve an equal amount of disinfection.

[0043] In some embodiments, the flow equalizing tube 7 can adopt the following structural scheme, wherein a liquid inlet 74 is provided on the upper side of the flow equalizing tube 7, the liquid inlet 74 is connected to a liquid storage tank, a one-way valve 75 is installed on the liquid inlet 74, and the liquid storage tank uses clean air to pressurize and discharge the liquid inside to ensure that the liquid in the liquid storage tank is clean.

[0044] The benefit of adopting the above technical solution is that the provision of the one-way valve 75 can prevent the disinfectant from flowing back and prevent the disinfectant in the liquid storage tank from being contaminated.

[0045] In some embodiments, the flow equalizing tube 7 can also adopt the following structural scheme, in which an air inlet 76 is arranged on the side of the flow equalizing tube 7, and the air inlet 76 is connected to an air source, and the air source is clean compressed air, which can quickly dry and remove residual impurities inside and keep the inoculation needle 5 and the shell breaking needle 6 clean.

[0046] The benefit of adopting the above technical solution is that the setting of the air inlet 76 can inject gas into the flow equalizing tube 7 after disinfection to dry the shell-breaking needle 6 and the inoculation needle 5, and at the same time, it can also blow away the impurities adhering to the shell-breaking needle 6, ensuring that the inoculation needle 5 is in a clean state after each use.

[0047] In some embodiments, the lifting plate 2 can also adopt the following structural scheme. The upper side of the lifting plate 2 is connected to a symmetrically arranged lifting guide rod 14. The setting of the lifting guide rod 14 can limit the lifting position of the lifting plate 2, reduce the stress on the upper and lower driving components, and extend the service life. Lifting side plates 21 are arranged on both sides of the lifting plate 2. The lifting side plates 21 are relatively arranged with a first receiving plate 22 for fixing the first mounting plate 3. The first receiving plate 22 is provided with a first pressing plate 23. The first pressing plate 23 and the first receiving plate 22 are installed on the upper surface of the first receiving plate 22 through butterfly nuts. The cross-section of the first mounting plate 3 is L-shaped. The first mounting plate 3 is located between the first receiving plate 22 and the first pressing plate 23. The first receiving plate 22 is used to receive both ends of the first mounting plate 3. The nut is tightened, and the first pressing plate 23 fixes the first mounting plate 3. When replacement is needed, only the nut needs to be manually loosened, and the first mounting plate 3 can be pulled out from the side, so as to realize quick disassembly and reduce disassembly time.

[0048] In some embodiments, the lifting plate 2 can also adopt the following structural scheme, a first movable plate 8 is arranged on the lower side of the lifting plate 2, the first movable plate 8 is connected to the first mounting plate 3, the first movable plate 8 is installed with a lifting drive member 81, the lifting drive member 81 drives the first movable plate 8 to move up and down, the lifting drive member 81 is a cylinder, the cylinder is extended, the first movable plate 8 descends, the inoculation needle 5 is extended from the bottom of the shell-breaking needle 6, the poison injection is completed, the cylinder is retracted, and the inoculation needle 5 is located in the shell-breaking needle 6.

[0049] The benefit of adopting the above technical solution is that the first movable plate 8 is used to drive the inoculation needle 5 to move up and down to achieve the inoculation operation, the operation is stable, and the lifting position can be adjusted according to embryo eggs of different sizes.

[0050] In some embodiments, the lifting plate 2 may also adopt the following structural scheme: movable side plates 82 are provided on both sides of the first movable plate 8, and the movable side plates 82 are relatively provided with second receiving plates 83 for fixing the second mounting plate 4, and a second pressing plate 84 is provided on the second receiving plate 83. The second pressing plate 84 is provided in the same manner as the first pressing plate 23, and is installed on the upper surface of the second receiving plate 83 through a butterfly nut. After the second mounting plate 4 is placed on the first receiving plate 22, the locking nut uses the second pressing plate 84 to press the first mounting plate 3 to place the second mounting plate 4 to move. When replacement is required, the second mounting plate 4 can be pulled out from the side by simply rotating the nut, thereby realizing quick disassembly and reducing disassembly time. At the same time, the first mounting plate 3 and the second mounting plate 4 are connected and provided, and are disassembled together, which can greatly reduce the time for separate disassembly.

[0051] In some embodiments, the shell-breaking needle 6 can also adopt the following structural scheme, the shell-breaking needle 6 is an integrated type, including a shell-breaking needle body 61 and a shell-breaking needle head 62, a disinfection cavity 63 is provided in the shell-breaking needle body 61, the disinfection cavity 63 is connected with the shell-breaking needle head 62, and the shell-breaking needle body 61 is provided with a disinfection port connected with the liquid outlet pipe 71. A needle hole for the inoculation needle 5 to enter is provided at the top of the shell-breaking needle body 61, and the inoculation needle 5 passes through the disinfection cavity 63 and extends into the shell-breaking needle 6. The shell-breaking needle body 61 is provided with a magnet and installed with the first mounting plate 3, and quick disassembly is also achieved. The outer side of the shell-breaking needle 6 can be disinfected by traditional immersion, and the shell-breaking needle 6 is immersed in a container containing a disinfectant, and is also blown dry after immersion to ensure that the shell-breaking needle 6 is clean inside and outside.

[0052] The benefit of adopting the above technical solution is that the integrated shell-breaking needle 6 is convenient for disinfection, reduces dead corners, and keeps the shell-breaking needle 6 clean.

[0053] In some embodiments, the mounting bracket 1 can also adopt the following structural scheme, wherein the mounting bracket 1 is provided with a moving block 11, and a position sensing device 15 is also provided on the side of the mounting bracket 1 for sensing the position of the lifting plate 2. A horizontal movement sensor is also provided for sensing the horizontal position. A moving guide rail is provided on the inoculation equipment, and a moving module is provided to drive the moving block 11 to translate, thereby driving the entire inoculation module to move.

[0054] The benefit of adopting the above technical solution is that the movable block 11 is configured to be connected to the inoculation machine to drive the inoculation module to translate, and is suitable for different use environments.

[0055] Furthermore, the inoculation needle 5 is connected to a peristaltic pump 51 and a virus seeding component 52 , and the virus seeding component 52 is connected to a virus seeding tank 53 .

[0056] The advantage of adopting the above technical solution is that the virus to be inoculated is stored in the virus seed tank 53, and then enters the virus seed component 52 for distribution, and the peristaltic pump 51 performs virus injection. The inoculation metering is adjustable and has back suction control, so dripping will not occur.

[0057] For ordinary technicians in this field, several modifications and improvements can be made without departing from the creative concept of the utility model, which all fall within the protection scope of the utility model.

Claims

1. A vaccination module, characterized in that: include: A lifting assembly comprises: a mounting bracket (1) and a lifting plate (2), wherein the mounting bracket (1) is provided with an up and down driving assembly; A quick-release assembly, the quick-release assembly comprising: a first mounting plate (3) and a second mounting plate (4), the first mounting plate (3) being provided with an inoculation needle (5), the second mounting plate (4) being provided with a shell-breaking needle (6), and a connecting rod being provided between the first mounting plate (3) and the second mounting plate (4); The disinfection component comprises: a flow equalizing pipe (7), the flow equalizing pipe (7) being connected to a plurality of liquid outlet pipes (71), and the liquid outlet pipes (71) being connected to the shell-breaking needle (6).

2. The inoculation module according to claim 1, characterized in that: A plurality of liquid outlets (72) are arranged on the lower side of the flow balancing tube (7), and the liquid outlets (72) are connected to the liquid outlet tube (71). The liquid outlet tube (71) surrounds the upper side of the flow balancing tube (7) as a whole, forming a liquid storage portion (73) on the lower side of the flow balancing tube (7).

3. The inoculation module according to claim 2, characterized in that: A liquid inlet (74) is provided on the upper side of the flow balancing tube (7), the liquid inlet (74) is connected to a liquid storage tank, and a one-way valve (75) is installed at the liquid inlet (74).

4. The inoculation module according to claim 2, characterized in that: An air inlet (76) is provided on the side of the flow equalizing tube (7), and the air inlet (76) is connected to an air source.

5. The inoculation module according to claim 1, characterized in that: Lifting side plates (21) are arranged on both sides of the lifting plate (2), and a first receiving plate (22) for fixing the first mounting plate (3) is arranged opposite to the lifting side plate (21), and the first receiving plate (22) is provided with a first pressing plate (23).

6. The inoculation module according to claim 1, characterized in that: A first movable plate (8) is arranged at the lower side of the lifting plate (2), the first movable plate (8) is connected to the first mounting plate (3), and a lifting drive member (81) is installed on the first movable plate (8), and the lifting drive member (81) drives the first movable plate (8) to move up and down.

7. The inoculation module according to claim 6, characterized in that: Movable side plates (82) are arranged on both sides of the first movable plate (8), and a second receiving plate (83) for fixing the second mounting plate (4) is arranged opposite to the movable side plate (82), and a second pressing plate (84) is arranged on the second receiving plate (83).

8. The inoculation module according to claim 2, characterized in that: The shell-breaking needle (6) is of an integrated type, comprising a shell-breaking needle body (61) and a shell-breaking needle head (62); a disinfection cavity (63) is provided in the shell-breaking needle body (61); the disinfection cavity (63) is communicated with the shell-breaking needle head (62); and the shell-breaking needle body (61) is provided with a disinfection port connected to the liquid outlet pipe (71).

9. The inoculation module according to claim 1, characterized in that: The mounting bracket (1) is provided with a moving block (11).

10. The inoculation module according to claim 1, characterized in that: The inoculation needle (5) is connected to a peristaltic pump (51) and a virus seeding component (52), and the virus seeding component (52) is connected to a virus seeding tank (53).

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