Overflow clamp for continuous electroplating
By designing a continuous electroplating overflow fixture with a pneumatic cylinder and a gear system, the problem of inconvenient placement and handling of electroplating items in the prior art is solved, automated operation is realized, and electroplating efficiency and operation convenience are improved.
Patent Information
- Application Number
- CN202421399098.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing continuous electroplating overflow fixtures are inconvenient to place and take up electroplating items during use, resulting in reduced electroplating efficiency and requiring manual assistance, which increases the labor intensity of the operators.
An overflow fixture including an electroplating box, a lifting rack, a vertical plate, a roller, a belt, a moving rod, a load plate, a pneumatic cylinder, a gear, a tooth plate and a sliding groove is designed to realize the lifting of the load plate and the automatic placement and pick-up of the electroplating items through the pneumatic cylinder and gear system.
The overflow fixture improves the convenience of plating items, reduces the need for manual assistance, improves the plating efficiency, and reduces the labor intensity of the operator.
Smart Images
Figure CN222631605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electroplating, in particular to an overflow fixture for continuous electroplating. Background Art
[0002] Electroplating is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis. It is a process that uses electrolysis to adhere a layer of metal film to the surface of metal or other material parts to prevent metal oxidation, improve wear resistance, conductivity, reflectivity, corrosion resistance and enhance aesthetics. Overflow will occur during electroplating, so an overflow fixture for continuous electroplating is required.
[0003] When operators electroplate items, they often use overflow fixtures corresponding to continuous electroplating. Although existing fixtures can achieve the purpose of electroplating overflow, it is inconvenient to place and take the electroplated items during actual use, which may reduce the efficiency of electroplating. In addition, manual assistance is often required during electroplating, which increases the labor intensity of operators and reduces practicality. Utility Model Content
[0004] The purpose of the utility model is to provide an overflow fixture for continuous electroplating to solve the problem mentioned in the above background technology that operators often use the corresponding overflow fixture for continuous electroplating when electroplating objects. Although the existing fixture can achieve the purpose of electroplating overflow, it is inconvenient to place and take the electroplated objects during actual use, which may reduce the efficiency of electroplating, and manual assistance is often required during electroplating, which increases the labor intensity of the operators and reduces the practicality.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an overflow fixture for continuous electroplating comprises an electroplating box, a lifting frame is movably installed on the surface of the electroplating box, a vertical plate is fixedly installed on the top of the inner part of the lifting frame, a roller is rotatably installed between the vertical plate and the lifting frame, a belt is movably sleeved on the surface of the roller, a strip groove is provided on one side of the vertical plate, a moving rod is movably installed inside the strip groove, the outer surface of the moving rod is fixedly connected to the outer surface of the belt, a loading plate is fixedly installed on the bottom of the moving rod, circular holes are provided at equidistant ends of the top of the loading plate, a rotating shaft is rotatably installed on one side of the lifting frame, a gear is fixedly sleeved on the surface of the rotating shaft, one side of the rotating shaft passes through the lifting frame and is fixedly connected to one side of the roller, a toothed plate is movably installed on one side of the lifting frame, the outer surface of the toothed plate is meshed with the outer surface of the gear, a pneumatic cylinder is fixedly installed on one side of the lifting frame, and the output end of the pneumatic cylinder is fixedly connected to the bottom of the toothed plate.
[0006] Preferably, a slide groove is provided on one side of the electroplating box, a screw rod is rotatably installed inside the slide groove, a sliding sleeve is threadedly sleeved on the surface of the screw rod, and one side of the sliding sleeve is fixedly connected to the inner side of the lifting frame.
[0007] Preferably, a vertical groove is opened on the other side of the electroplating box, a round rod is fixedly installed inside the vertical groove, a block is movably sleeved on the surface of the round rod, and one side of the block is fixedly connected to the other side of the lifting frame.
[0008] Preferably, a motor is fixedly mounted on the top of the electroplating box, and the output end of the motor passes through the electroplating box and is fixedly connected to the top of the screw rod.
[0009] Preferably, a partition is fixedly installed inside the electroplating box, and an overflow groove is opened at one end of the partition.
[0010] Preferably, a round tube is fixedly mounted on one end of the electroplating box, and one end of the round tube passes through the electroplating box and extends to the inner surface of the electroplating box.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The overflow fixture for continuous electroplating can be used in daily use. The operator can place the items to be electroplated on the bottom of the carrier plate through the circular hole, and then start the pneumatic cylinder. The operation of the pneumatic cylinder will cause the tooth plate to slide, and then the tooth plate will drive the gear to rotate, and then drive the shaft to rotate. At this time, the shaft will drive the roller to rotate, and then drive the belt to rotate. Then the belt will drive the two moving rods to move towards each other inside the strip groove, so that the electroplated items on the bottom of the carrier plate can be placed above the electroplating box, and then driven down by the lifting frame to complete the electroplating work. After the electroplating is completed, it is driven up by the lifting frame, and then the pneumatic cylinder is started again, so that the electroplated items on the bottom of the carrier plate are extended from the inside of the lifting frame, and can be taken out after drying. This operation method is convenient for taking and placing electroplated items, thereby improving the efficiency of electroplating.
[0013] During daily use of the overflow fixture for continuous electroplating, the operator starts the motor, and the operation of the motor causes the lead screw to rotate, which then drives the sleeve to slide inside the slide groove. Due to the limiting effect of the round rod and the square, the sleeve drives the lifting frame to rise and fall, and then drives the electroplated items under the lifting frame to rise and fall, so that the electroplating work can be automatically completed, thereby reducing the labor intensity of the operator and increasing its practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is the front view of the utility model;
[0015] Figure 2It is a front cross-sectional view of the utility model;
[0016] Figure 3 It is a side sectional view of the utility model;
[0017] Figure 4 For the utility model Figure 3 A partial enlarged view of point A in the middle.
[0018] In the figure: 1. electroplating box; 2. lifting frame; 3. vertical plate; 4. roller; 5. belt; 6. strip groove; 7. moving rod; 8. loading plate; 9. round hole; 10. rotating shaft; 11. gear; 12. tooth plate; 13. pneumatic cylinder; 14. slide; 15. screw rod; 16. sleeve; 17. motor; 18. vertical groove; 19. round rod; 20. block; 21. partition; 22. overflow trough; 23. round tube. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-4The utility model provides a technical solution: an overflow fixture for continuous electroplating, including an electroplating box 1, a lifting frame 2 is movably installed on the surface of the electroplating box 1, a vertical plate 3 is fixedly installed on the top of the lifting frame 2, a roller 4 is rotatably installed between the vertical plate 3 and the lifting frame 2, a belt 5 is movably sleeved on the surface of the roller 4, and the roller 4 will drive the belt 5 to rotate when it rotates, a strip groove 6 is opened on one side of the vertical plate 3, a moving rod 7 is movably installed inside the strip groove 6, the outer surface of the moving rod 7 is fixedly connected to the outer surface of the belt 5, and the belt 5 will drive the two moving rods 7 to move toward or away from each other in the strip groove 6 during rotation, a loading plate 8 is fixedly installed on the bottom of the moving rod 7, and circular holes 9 are equidistantly opened on both ends of the top of the loading plate 8, and the electroplated objects can be placed under the loading plate 8 through the circular holes 9, a rotating shaft 10 is rotatably installed on one side of the lifting frame 2, and a rotating shaft 10 is fixedly sleeved on the surface of the rotating shaft 10 Gear 11, one side of the rotating shaft 10 passes through the lifting frame 2 and is fixedly connected to one side of the roller 4. The gear 11 will drive the rotating shaft 10 to rotate during the rotation time, and then drive the roller 4 to rotate. A toothed plate 12 is movably installed on one side of the lifting frame 2. The outer surface of the toothed plate 12 is meshed with the outer surface of the gear 11. The toothed plate 12 will drive the gear 11 to rotate when sliding. A pneumatic cylinder 13 is fixedly installed on one side of the lifting frame 2, and the output end of the pneumatic cylinder 13 is fixedly connected to the bottom of the toothed plate 12. The pneumatic cylinder 13 will drive the toothed plate 12 to slide during operation. A slide groove 14 is provided on one side of the electroplating box 1. A screw rod 15 is rotatably installed inside the slide groove 14. A sleeve 16 is threadedly sleeved on the surface of the screw rod 15, and one side of the sleeve 16 is fixedly connected to the inner side of the lifting frame 2. When the screw rod 15 rotates, it will drive the sleeve 16 to slide inside the slide groove 14, thereby driving the lifting frame 2 to rise and fall.
[0021] A vertical groove 18 is provided on the other side of the electroplating box 1, and a round rod 19 is fixedly installed inside the vertical groove 18. A block 20 is movably sleeved on the surface of the round rod 19, and one side of the block 20 is fixedly connected to the other side of the inside of the lifting frame 2. When the lifting frame 2 is lifted, it will drive the block 20 to slide inside the vertical groove 18 and on the surface of the round rod 19. A motor 17 is fixedly installed on the top of the electroplating box 1, and the output end of the motor 17 passes through the electroplating box 1 and is fixedly connected to the top of the screw rod 15. When the motor 17 is running, the screw rod 15 will rotate. A partition 21 is fixedly installed inside the electroplating box 1, and an overflow groove 22 is provided at one end of the partition 21. A round tube 23 is fixedly installed at one end of the electroplating box 1, and one end of the round tube 23 passes through the electroplating box 1 and extends to the inner surface of the electroplating box 1. The waste slag and impurities generated during electroplating will overflow through the overflow groove 22 and finally be discharged from the round tube 23.
[0022] Working principle: When electroplating is required, the operator first places the items to be electroplated on the bottom of the carrier plate 8 through the circular hole 9, and then starts the pneumatic cylinder 13. The operation of the pneumatic cylinder 13 causes the tooth plate 12 to slide, and then the tooth plate 12 drives the gear 11 to rotate, and then drives the shaft 10 to rotate. At this time, the shaft 10 drives the roller 4 to rotate, and then drives the belt 5 to rotate. Then the belt 5 drives the two moving rods 7 to move toward each other inside the strip groove 6, and the electroplated items at the bottom of the carrier plate 8 can be placed on the top of the electroplating box 1. Next, the operator starts the motor 17. The operation of the motor 17 will cause the screw 15 to rotate, and then the screw 15 will drive the sleeve 16 to slide inside the slide groove 14. Due to the limiting effect of the round rod 19 and the block 20, the sleeve 16 will drive the lifting frame 2 to move up and down, and then drive the electroplated items under the lifting frame 2 to move up and down until they are placed inside the electroplating box 1, and the electroplating work can be completed. Waste slag and impurities will be generated during electroplating. When the electroplated items are placed inside the electroplating box 1, they will overflow through the overflow trough 22 and finally be discharged from the round pipe 23.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An overflow fixture for continuous electroplating, comprising an electroplating tank (1), characterized in that: The surface of the electroplating box (1) is movably mounted with a lifting frame (2), the top of the lifting frame (2) is fixedly mounted with a vertical plate (3), a roller (4) is rotatably mounted between the vertical plate (3) and the lifting frame (2), a belt (5) is movably sleeved on the surface of the roller (4), one side of the vertical plate (3) is provided with a strip groove (6), a moving rod (7) is movably mounted inside the strip groove (6), the outer surface of the moving rod (7) is fixedly connected to the outer surface of the belt (5), the bottom of the moving rod (7) is fixedly mounted with a loading plate (8), the loading plate (8) Circular holes (9) are provided at equal distances at both ends of the top of the lifting frame (2); a rotating shaft (10) is rotatably mounted on one side of the lifting frame (2); a gear (11) is fixedly sleeved on the surface of the rotating shaft (10); one side of the rotating shaft (10) passes through the lifting frame (2) and is fixedly connected to one side of the roller (4); a toothed plate (12) is movably mounted on one side of the lifting frame (2); the outer surface of the toothed plate (12) is meshedly connected to the outer surface of the gear (11); a pneumatic cylinder (13) is fixedly mounted on one side of the lifting frame (2); and the output end of the pneumatic cylinder (13) is fixedly connected to the bottom of the toothed plate (12).
2. The overflow fixture for continuous electroplating according to claim 1, characterized in that: A slide groove (14) is provided on one side of the electroplating box (1), a screw rod (15) is rotatably installed inside the slide groove (14), a sliding sleeve (16) is threadedly sleeved on the surface of the screw rod (15), and one side of the sliding sleeve (16) is fixedly connected to the inner side of the lifting frame (2).
3. The overflow fixture for continuous electroplating according to claim 1, characterized in that: A vertical groove (18) is provided on the other side of the electroplating box (1), a round rod (19) is fixedly installed inside the vertical groove (18), a block (20) is movably sleeved on the surface of the round rod (19), and one side of the block (20) is fixedly connected to the other side of the inside of the lifting frame (2).
4. The overflow fixture for continuous electroplating according to claim 1, characterized in that: A motor (17) is fixedly mounted on the top of the electroplating box (1), and an output end of the motor (17) passes through the electroplating box (1) and is fixedly connected to the top of the lead screw (15).
5. The overflow fixture for continuous electroplating according to claim 1, characterized in that: A partition (21) is fixedly installed inside the electroplating box (1), and an overflow groove (22) is opened at one end of the partition (21).
6. The overflow fixture for continuous electroplating according to claim 1, characterized in that: A round tube (23) is fixedly mounted on one end of the electroplating box (1), and one end of the round tube (23) penetrates the electroplating box (1) and extends to the inner surface of the electroplating box (1).