Integrated pump station with cleaning function

By designing an integrated pump station with a vibration rotation mechanism and a scraping mechanism with cleaning function, the problem that the existing technology cannot effectively clean the silt around the inner wall of the pump station is solved, and a more comprehensive and efficient cleaning effect is achieved, which improves the operating efficiency and convenience of the pump station.

CN222632493UActive Publication Date: 2025-03-18XINDA PUMP & VALVE CO LTD
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Patent Information

Application Number
CN202421371652.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-18
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing integrated pump station with cleaning function cannot effectively clean the silt around the inner wall of the pump station, affecting the comprehensiveness and quality of cleaning, and the silt may adhere to the surface of the scraper, affecting the cleaning efficiency.

Method used

A scraping mechanism including a driving motor, a vibrating rotating mechanism, a rotating cylinder, a groove ring, a guide groove, a ball head rod, a movable plate, a rotating rod, a tension spring, a slider and a slide groove are designed. Through the synergy of these components, the connecting frame and a scraping mechanism are driven to rotate, and the interior of the pump station main body is fully cleaned.

Benefits of technology

The sludge inside the main body of the pump station is completely removed, which improves the comprehensiveness and quality of cleaning, avoids sludge adhesion, improves cleaning efficiency and pump station operation efficiency, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated pump station with a cleaning function, which relates to the technical field of integrated pump stations and comprises a pump station main body, a driving motor is fixedly mounted above the outer surface of the pump station main body, and a vibration rotating mechanism is arranged at the lower end of the driving motor above the inside of the pump station main body. A connecting frame is arranged on the surface of the vibration rotating mechanism, and a scraping mechanism is arranged on the inner surface of the connecting frame. Compared with an existing common integrated pump station with the cleaning function, the integrated pump station with the cleaning function has the advantages that the connecting frame and the scraping mechanism can be driven to rotate to effectively remove sludge in the pump station main body, and the connecting frame and the scraping mechanism are circularly adjusted up and down, so that the sludge is removed more comprehensively and thoroughly; and sludge is prevented from being adhered to influence the scraping effect, the cleaning efficiency and the scraping performance of the connecting frame and the scraping mechanism are improved, the operation efficiency of the pump station body can be improved, the extra maintenance cost is reduced, and the pump station is convenient to use by people.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated pump stations, in particular to an integrated pump station with a cleaning function. Background Art

[0002] The integrated pump station is a lifting equipment for sewage, rainwater, drinking water and wastewater. It is a pressure pump station produced and assembled by the factory and then transported to the site for installation. It consists of a top cover, a glass fiber reinforced plastic (GRP) cylinder, a base, a submersible pump, a service platform, pipes and other parts to meet the requirements of boosting and lifting drainage. At present, the integrated pump station is in a state of running for a period of time and stopping for a period of time. When the sewage in the pump pit stays for a long time, sludge will be deposited. At this time, it is necessary not only to clean the deposited sludge, but also to clean the integrated pump station.

[0003] For example, the public document with application number 202121187979.X discloses an integrated pump station with a cleaning function. The utility model allows a scraper to be placed at the front end of the brush, so that the scraper can first push the deposited sludge. This is not only conducive to cleaning the sludge, but also can increase the cleaning efficiency of the brush cleaning integrated pump station. However, the integrated pump station with a cleaning function can only remove the accumulated sludge at the bottom of the pump station, and the sludge around the inner wall of the pump station cannot be effectively cleaned, which affects the comprehensiveness of cleaning and reduces the quality of cleaning. The sludge may also adhere to the surface of the scraper, resulting in too much sludge adhering to the scraper and unable to perform effective scraping work, which will also affect the quality and efficiency of cleaning.

[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and an integrated pump station with cleaning function is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide an integrated pump station with a cleaning function to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an integrated pump station with a cleaning function, comprising a pump station body, a drive motor is fixedly installed above the outer surface of the pump station body, the lower end of the drive motor is located above the interior of the pump station body and a vibration rotation mechanism is arranged, a connecting frame is arranged on the surface of the vibration rotation mechanism, and a scraping mechanism is arranged on the inner surface of the connecting frame.

[0007] Preferably, the vibration rotation mechanism includes a rotating cylinder with the bottom end of the driving motor located above the inside of the pump station body, a groove ring is provided on the outside of the rotating cylinder, and the upper end of the groove ring is fixedly connected to the top of the inner surface of the pump station body.

[0008] Preferably, the vibration rotation mechanism further comprises guide grooves correspondingly opened on the front and rear sides of the inner surface of the groove body ring, a ball head rod is slidably embedded in the inner surface of the guide groove, and a movable plate is fixedly mounted on the lower end of the ball head rod.

[0009] Preferably, the vibration rotation mechanism also includes a rotating rod fixedly installed through the middle of the movable plate, a tension spring is fixedly installed on the top of the rotating rod surface, sliders are fixedly provided on the front and rear sides above the surface of the rotating rod, and a sliding groove is provided on the end of the slider on the inner surface of the rotating cylinder.

[0010] Preferably, the guide groove in the vibration rotation mechanism is formed by connecting multiple "N"-shaped groove bodies, and the upper end of the tension spring is fixedly connected to the top of the inner surface of the rotating cylinder, the connecting frame is fixedly connected to the surface of the rotating rod below the movable plate, and the slider is slidably arranged inside the slide groove.

[0011] Preferably, the scraping mechanism comprises movable grooves provided at both upper and lower ends of the inner surface of the connecting frame, a movable block is slidably provided on the inner surface of the movable groove, and a telescopic rod is fixedly installed at the opposite end of the movable block inside the connecting frame.

[0012] Preferably, the scraping mechanism further comprises a telescopic spring fixedly mounted on the left end of the telescopic rod, an arc-shaped scraper fixedly mounted on the right end of the telescopic rod, and one end of the telescopic spring away from the telescopic rod is fixedly connected to the inner surface of the connecting frame.

[0013] Preferably, a water inlet pipe is fixedly arranged on the rear side of the outer surface of the pump station body, a drainage pipe is fixedly arranged on the front left side of the outer surface of the pump station body, and a sewage pipe is fixedly arranged on the front right side of the outer surface of the pump station body.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model can drive the connection frame and the scraping mechanism to rotate to effectively remove the sludge inside the pump station body through the arrangement of the driving motor, the vibrating rotating mechanism, the rotating cylinder, the trough ring, the guide groove, the ball head rod, the movable plate, the rotating rod, the tension spring, the slider and the slide groove, and adjust the connection frame and the scraping mechanism up and down to make the removal more comprehensive and thorough, and prevent the sludge from adhering to the scraping effect, which not only improves the cleaning efficiency and cleaning performance of the connection frame and the scraping mechanism, but also improves the operating efficiency of the pump station body, reduces the additional maintenance cost, and is convenient for people to use;

[0016] 2. The utility model can effectively clean the interior of the entire pump station body through the arrangement of a connecting frame, a scraping mechanism, a movable groove, a movable block, a telescopic rod, a telescopic spring and an arc-shaped scraper, thereby improving the comprehensiveness and quality of cleaning, and making the entire scraping mechanism more flexible to use. It can effectively adapt to various different pump station bodies, has higher practicality and a wider range of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front view and cross-section structure of the main body of the pump station of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the vibration and rotation mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the connecting frame of the utility model;

[0020] Figure 4 For this utility model Figure 3 Enlarged structural diagram at A in the middle.

[0021] In the figure: 1. Pump station body; 2. Drive motor; 3. Vibration rotation mechanism; 301. Rotating cylinder; 302. Groove ring; 303. Guide groove; 304. Ball head rod; 305. Movable plate; 306. Rotating rod; 307. Tension spring; 308. Sliding block; 309. Slide groove; 4. Connecting frame; 5. Scraping mechanism; 501. Moving groove; 502. Moving block; 503. Telescopic rod; 504. Telescopic spring; 505. Arc scraper; 6. Water inlet pipe; 7. Drain pipe; 8. Sewage pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 2 As shown, an integrated pump station with a cleaning function includes a pump station body 1, a drive motor 2 is fixedly installed above the outer surface of the pump station body 1, the lower end of the drive motor 2 is located above the interior of the pump station body 1 and a vibration rotation mechanism 3 is arranged, a connecting frame 4 is arranged on the surface of the vibration rotation mechanism 3, and a scraping mechanism 5 is arranged on the inner surface of the connecting frame 4.

[0024] By adopting the above technical solution, the vibration rotating mechanism 3 cooperates with the scraping mechanism 5 to completely remove the sludge inside the pump station body 1, thereby preventing the sludge from affecting the operation of the pump station body 1.

[0025] Furthermore, the vibration rotating mechanism 3 includes a rotating cylinder 301 installed above the bottom end of the driving motor 2 inside the pump station body 1, and a groove ring 302 is provided on the outer side of the rotating cylinder 301, and the upper end of the groove ring 302 is fixedly connected to the top of the inner surface of the pump station body 1.

[0026] By adopting the above technical solution, the rotating cylinder 301 does not contact the groove ring 302 , and the rotating cylinder 301 is rotated by the driving motor 2 .

[0027] Furthermore, the vibration rotation mechanism 3 also includes guide grooves 303 correspondingly opened on the front and rear sides of the inner surface of the groove ring 302, and a ball head rod 304 is slidably embedded in the inner surface of the guide groove 303, and a movable plate 305 is fixedly installed at the lower end of the ball head rod 304.

[0028] By adopting the above technical solution, the ball head rod 304 can change the height of its own rotation path by using the guide groove 303, and drive the movable plate 305 to adjust.

[0029] Furthermore, the vibration rotation mechanism 3 also includes a rotating rod 306 that passes through the middle of the movable plate 305 and is fixedly installed. A tension spring 307 is fixedly installed on the top of the surface of the rotating rod 306. Sliders 308 are fixedly arranged on the front and rear sides above the surface of the rotating rod 306. The end of the slider 308 is located on the inner surface of the rotating cylinder 301 and a slide groove 309 is opened. The guide groove 303 in the vibration rotation mechanism 3 is formed by connecting multiple "N"-shaped grooves, and the upper end of the tension spring 307 is fixedly connected to the top of the inner surface of the rotating cylinder 301. The connecting frame 4 is fixedly connected to the surface of the rotating rod 306 below the movable plate 305, and the slider 308 is slidably arranged inside the slide groove 309.

[0030] By adopting the above technical solution, the guide groove 303 uses the "N"-shaped inclined surface to push the ball head rod 304 downward, so that the movable plate 305 and the rotating rod 306 can be moved downward as a whole. When the ball head rod 304 moves to the vertical groove body, under the action of the tension spring 307, the rotating rod 306 pulls the entire movable plate 305 and the ball head rod 304 upward, and continuously rotates to form a cycle of up and down movement. The upward movement will also generate a certain vibration force, which can shake off the silt attached to the scraping mechanism 5;

[0031] The left and right limit between the slider 308 and the slide groove 309 can not only transmit the rotational force of the rotating cylinder 301 to the rotating rod 306, but also cooperate with the rotating rod 306 to move up and down.

[0032] Furthermore, a water inlet pipe 6 is fixedly arranged on the rear side of the outer surface of the pump station body 1, a drainage pipe 7 is fixedly arranged on the left front side of the outer surface of the pump station body 1, and a sewage pipe 8 is fixedly arranged on the right front side of the outer surface of the pump station body 1.

[0033] like Figure 3-Figure 4 As shown, the scraping mechanism 5 includes a movable groove 501 provided at the upper and lower ends of the inner surface of the connecting frame 4, a movable block 502 is slidably provided on the inner surface of the movable groove 501, and a telescopic rod 503 is fixedly installed at the opposite end of the movable block 502 inside the connecting frame 4.

[0034] By adopting the above technical solution, the connecting frame 4 at the bottom can scrape the silt at the bottom of the pump station body 1; the moving groove 501 and the moving block 502 limit the maximum extension distance of the telescopic rod 503 to prevent the telescopic rod 503 from falling off.

[0035] Furthermore, the scraping mechanism 5 also includes a telescopic spring 504 fixedly installed on the left end of the telescopic rod 503, an arc-shaped scraper 505 fixedly installed on the right end of the telescopic rod 503, and one end of the telescopic spring 504 away from the telescopic rod 503 is fixedly connected to the inner surface of the connecting frame 4.

[0036] By adopting the above technical solution, the arc-shaped scraper 505 can scrape away the silt around the pump station body 1; the telescopic spring 504 can pull the extended telescopic rod 503 back to its original position.

[0037] Working principle: When using the integrated pump station with cleaning function, first, when cleaning the pump station body 1, the driving motor 2 can drive the rotating cylinder 301 to rotate, and then under the limit of the slide groove 309 and the slider 308, the rotating rod 306 can rotate. When the rotating rod 306 rotates, it will drive the connecting frame 4 and the entire scraping mechanism 5 to rotate. When the connecting frame 4 rotates, the centrifugal force is used to make the telescopic rod 503 protrude to the surroundings along the moving groove 501 through the moving block 502, thereby extending the length of the arc scraper 505, ensuring that the arc scraper 505 can adapt to various pump station bodies 1 with different inner diameters for scraping, so that the arc scraper 505 can scrape the inner wall sludge, and the connecting frame 4 below can scrape the bottom sludge, comprehensively cleaning the entire pump station body 1 The interior is effectively cleaned, and during the rotation process, it will also drive the movable plate 305 to rotate, causing the ball head rod 304 to move in a circular direction inside the groove ring 302, and using the inclined groove of the guide groove 303 to push the ball head rod 304 downward, pushing the movable plate 305 and the rotating rod 306 downward, stretching the tension spring 307. When the ball head rod 304 moves to the bottom of the guide groove 303, it will enter the vertical groove, and then under the action of the tension spring 307, it will pull the rotating rod 306 to drive the entire movable plate 305 to move up quickly, generating a certain vibration force. The vibration force can shake off the sludge attached to the scraping mechanism 5 to avoid sludge adhesion, and enable the entire scraping mechanism 5 to perform up and down cyclic moving scraping. This is the working principle of the integrated pump station with cleaning function.

Claims

1. An integrated pump station with cleaning function, comprising a pump station body (1), characterized in that: A driving motor (2) is fixedly mounted above the outer surface of the pump station body (1); a vibration rotating mechanism (3) is arranged above the lower end of the driving motor (2) inside the pump station body (1); a connecting frame (4) is arranged on the surface of the vibration rotating mechanism (3); and a scraping mechanism (5) is arranged on the inner surface of the connecting frame (4).

2. The integrated pump station with cleaning function according to claim 1, characterized in that: The vibration rotation mechanism (3) comprises a rotating cylinder (301) installed above the bottom end of the driving motor (2) inside the pump station body (1), a groove ring (302) is arranged on the outside of the rotating cylinder (301), and the upper end of the groove ring (302) is fixedly connected to the top end of the inner surface of the pump station body (1).

3. The integrated pump station with cleaning function according to claim 1, characterized in that: The vibration rotation mechanism (3) also includes guide grooves (303) correspondingly opened on the front and rear sides of the inner surface of the groove body ring (302), a ball head rod (304) is slidably embedded in the inner surface of the guide groove (303), and a movable plate (305) is fixedly installed at the lower end of the ball head rod (304).

4. The integrated pump station with cleaning function according to claim 1, characterized in that: The vibration rotation mechanism (3) also includes a rotating rod (306) which passes through the middle of the movable plate (305) and is fixedly installed. A tension spring (307) is fixedly installed on the top of the surface of the rotating rod (306). Slide blocks (308) are fixedly arranged on the front and rear sides above the surface of the rotating rod (306). The end of the slide block (308) is located on the inner surface of the rotating cylinder (301) and is provided with a sliding groove (309).

5. The integrated pump station with cleaning function according to claim 1, characterized in that: The guide groove (303) in the vibration rotation mechanism (3) is formed by connecting a plurality of "N"-shaped groove bodies, and the upper end of the tension spring (307) is fixedly connected to the top of the inner surface of the rotating cylinder (301), the connecting frame (4) is fixedly connected to the surface of the rotating rod (306) located below the movable plate (305), and the sliding block (308) is slidably arranged inside the sliding groove (309).

6. The integrated pump station with cleaning function according to claim 1, characterized in that: The scraping mechanism (5) comprises a movable groove (501) provided at both the upper and lower ends of the inner surface of the connecting frame (4), a movable block (502) being slidably arranged on the inner surface of the movable groove (501), and a telescopic rod (503) being fixedly installed at the opposite end of the movable block (502) located inside the connecting frame (4).

7. The integrated pump station with cleaning function according to claim 1, characterized in that: The scraping mechanism (5) further comprises a telescopic spring (504) fixedly mounted on the left end of the telescopic rod (503); an arc-shaped scraper (505) is fixedly mounted on the right end of the telescopic rod (503); and one end of the telescopic spring (504) away from the telescopic rod (503) is fixedly connected to the inner surface of the connecting frame (4).

8. The integrated pump station with cleaning function according to claim 1, characterized in that: A water inlet pipe (6) is fixedly arranged on the rear side of the outer surface of the pump station body (1), a drainage pipe (7) is fixedly arranged on the left front side of the outer surface of the pump station body (1), and a sewage discharge pipe (8) is fixedly arranged on the right front side of the outer surface of the pump station body (1).

Citation Information

Patent Citations

  • Integrated pump station with cleaning function

    CN215253367U