Novel efficient boiler steam recycling device
By designing a new high-efficiency boiler steam recovery device, and using the recycling mechanism to control the steam flow rate and the water inlet preheating mechanism to utilize waste heat, the problems of insufficient waste heat recovery and body damage caused by excessive steam flow rate in existing boilers are solved, and efficient steam recovery and energy efficiency improvement are achieved.
Patent Information
- Application Number
- CN202420658229.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-02
AI Technical Summary
During the steam waste heat recovery process of existing boilers, the pipe diameter is too large, resulting in too fast steam flow rate, resulting in insufficient waste heat recovery and may damage the body under high pressure conditions.
A new type of high-efficiency boiler steam recycling device is designed, including a recycling mechanism and a water inlet preheating mechanism. The recycling mechanism controls the steam flow rate through the combination of the first annular and second annular recovery pipeline, and uses a barrier plate and a blocking disk to control the steam flow rate to achieve secondary heating and efficient recovery; the water inlet preheating mechanism preheats the water inlet pipe through a preheating sleeve, further utilizes the steam waste heat.
The steam flow rate is effectively controlled, the steam heat recovery efficiency is improved, the body is avoided, and the steam waste heat is further utilized through water inlet preheating, improving the overall energy efficiency.
Smart Images

Figure CN222634542U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boilers, in particular to a novel high-efficiency boiler steam recovery and utilization device. Background Art
[0002] A boiler is an energy conversion device. The energy input into the boiler includes chemical energy and electrical energy in the fuel. The boiler outputs steam, high-temperature water or organic heat carrier with a certain amount of thermal energy. The hot water or steam generated in the boiler can directly provide the required thermal energy for industrial production and people's lives, and can also be converted into mechanical energy through a steam power device, or the mechanical energy can be converted into electrical energy through a generator.
[0003] Boilers generally recover waste heat in order to save energy. If the diameter of the pipe is too large, the same steam flow rate will result in a higher linear velocity. Large diameter pipes may increase the flow rate of steam in the pipe, causing the steam to pass through the pipe too quickly. When recovering the waste heat of boiler steam, high pressure conditions with more steam will be encountered. In order to meet certain steam flow requirements, larger diameter pipes are required to prevent damage to the machine body caused by excessive pressure caused by excessive steam, thereby increasing the flow rate of steam. However, when there is less steam, the rapid passage of the waste heat recovery pipe will result in insufficient waste heat recovery of the steam, resulting in waste. Summary of the invention
[0004] The purpose of the utility model is to provide a novel high-efficiency boiler steam recovery and utilization device to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solutions: a novel high-efficiency boiler steam recovery and utilization device, comprising a boiler, the bottom of the boiler is fixedly connected to a water inlet pipe, the top of the boiler is fixedly connected to a water outlet pipe, and a recovery mechanism is arranged on the surface of the boiler, and the recovery mechanism comprises:
[0006] The exhaust pipe, one end of the exhaust pipe is fixedly connected to the top of the boiler, the other end of the exhaust pipe is fixedly connected to a first annular recovery pipe, the surface of the first annular recovery pipe is fixedly connected to one end of a connecting pipe, the other end of the connecting pipe is fixedly connected to a second annular recovery pipe, a fixing ring is fixedly connected to the inner wall of the second annular recovery pipe, a fixing plate is fixedly connected to the inner wall of the second annular recovery pipe, one end of a spring is fixedly connected to the surface of the fixing plate, the other end of the spring is fixedly connected to a blocking disk, the surface of the blocking disk close to the spring side is fixedly connected to a guide rod, a blocking plate is fixedly connected to the inner wall of the first annular recovery pipe to block the steam from slowly passing through the first annular recovery pipe to perform secondary heating on the boiler, so as to facilitate efficient recovery of the heat of the steam. When there is a lot of steam, the first annular recovery pipe and the second annular recovery pipe are exhausted at the same time to avoid damage to the machine body by large steam pressure, thereby playing the role of a protective device.
[0007] Preferably, a water inlet preheating mechanism is provided on the surface of the boiler, and the water inlet preheating mechanism comprises: a discharge pipe, the first annular recovery pipe and the second annular recovery pipe are both fixedly connected to the right side with the discharge pipe, the right side of the discharge pipe is fixedly connected to a neutralizing connector, the bottom of the neutralizing connector is fixedly connected to one end of a preheating air inlet pipe, the other end of the preheating air inlet pipe is fixedly connected to a preheating sleeve, the top of the preheating sleeve is fixedly connected to a steam main outlet pipe, the steam in the first annular recovery pipe and the second annular recovery pipe enters the preheating sleeve through the discharge pipe, the neutralizing connector and the preheating air inlet pipe, the water inlet pipe in the preheating sleeve is preheated, and the waste heat of the steam is further utilized and recovered.
[0008] Preferably, a first annular recovery pipe is fixedly connected to the surface of the boiler, and a second annular recovery pipe is fixedly connected to the surface of the boiler, so that the first annular recovery pipe and the second annular recovery pipe are stably installed and fixed. The fixing of the first annular recovery pipe and the second annular recovery pipe to the surface of the boiler is also conducive to enhancing heat transfer.
[0009] Preferably, the surface of the guide rod is slidably connected to the inner wall of the fixing plate, so that the guide rod can stably slide left and right.
[0010] Preferably, the blocking plates are inclined array plates, and the inclined plates can block and slow down the steam.
[0011] Preferably, the first annular recovery pipeline is connected to the second annular recovery pipeline through a connecting pipeline, and when the air pressure in the first annular recovery pipeline is too high, it is discharged to the second annular recovery pipeline through the connecting pipeline.
[0012] Preferably, the inner wall of the preheating jacket is penetrated by the surface of the water inlet pipe, and the inner wall of the preheating jacket is fixedly connected to the water inlet pipe, so that the high-temperature gas in the preheating jacket heats the water inlet pipe.
[0013] Compared with the prior art, the utility model provides a new type of high-efficiency boiler steam recovery and utilization device, which has the following beneficial effects:
[0014] 1. The new high-efficiency boiler steam recovery and utilization device is provided with a recovery mechanism to prevent the steam from slowly passing through the first annular recovery pipe to perform secondary heating on the boiler, so as to facilitate efficient recovery of the heat of the steam. When there is a lot of steam, the first annular recovery pipe and the second annular recovery pipe are exhausted at the same time to avoid damage to the machine body by a large steam pressure, thus playing the role of a protective device.
[0015] 2. This new type of high-efficiency boiler steam recovery and utilization device is equipped with a water inlet preheating mechanism. The steam in the first annular recovery pipe and the second annular recovery pipe enters the preheating sleeve through the exhaust pipe, the neutralization connector, and the preheating air inlet pipe, preheats the water inlet pipe in the preheating sleeve, and further utilizes and recovers the waste heat of the steam. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the front view of the utility model;
[0017] Figure 2 It is a structural schematic diagram of a partial cross section of the first annular recovery pipeline and the second annular recovery pipeline of the utility model;
[0018] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0019] Figure 4 It is a schematic diagram of the structure of the first annular recovery pipeline and the second annular recovery pipeline of the utility model;
[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of the preheating sleeve of the utility model.
[0021] In the figure: 1. boiler; 2. water inlet pipe; 3. water outlet pipe; 4. recovery mechanism; 41. exhaust pipe; 42. first annular recovery pipe; 43. second annular recovery pipe; 44. connecting pipe; 45. fixing ring; 46. fixing plate; 47. spring; 48. blocking disk; 49. guide rod; 410. blocking plate; 5. water inlet preheating mechanism; 51. discharge pipe; 52. neutralization connector; 53. preheating air inlet pipe; 54. preheating sleeve; 55. steam main outlet pipe. DETAILED DESCRIPTION
[0022] like Figure 1-Figure 5 As shown, the utility model provides a technical solution: a novel high-efficiency boiler steam recovery and utilization device, comprising a boiler 1, a water inlet pipe 2 is fixedly connected to the bottom of the boiler 1, a water outlet pipe 3 is fixedly connected to the top of the boiler 1, a recovery mechanism 4 is arranged on the surface of the boiler 1, and the recovery mechanism 4 comprises: an exhaust pipe 41, a first annular recovery pipe 42, a second annular recovery pipe 43, a connecting pipe 44, a fixing ring 45, a fixing plate 46, a spring 47, a blocking disk 48, a guide rod 49, and a blocking plate 410.
[0023] One end of an exhaust pipe 41 is fixedly connected to the top of the boiler 1, and the other end of the exhaust pipe 41 is fixedly connected to a first annular recovery pipe 42. One end of a connecting pipe 44 is fixedly connected to the surface of the first annular recovery pipe 42, and the other end of the connecting pipe 44 is fixedly connected to a second annular recovery pipe 43. A fixing ring 45 is fixedly connected to the inner wall of the second annular recovery pipe 43, and a fixing plate 46 is fixedly connected to the inner wall of the second annular recovery pipe 43. One end of a spring 47 is fixedly connected to the surface of the fixing plate 46, and a blocking disk 48 is fixedly connected to the other end of the spring 47. A guide rod 49 is fixedly connected to the surface of the blocking disk 48 close to the spring 47. A blocking plate 410 is fixedly connected to the inner wall of the first annular recovery pipe 42. When excess steam enters the first annular recovery pipe 42 through the exhaust pipe 41, the blocking plate 410 in the first annular recovery pipe 42 plays a role of deceleration, so that the steam slowly passes through the first annular recovery pipe 42 to perform secondary heating on the boiler 1, which is convenient for efficiently recovering the heat of the steam. When there is more steam, a larger steam pressure passes through the connecting pipe 42. The steam passes through the first annular recovery pipe 42 and the second annular recovery pipe 43 through the first annular recovery pipe 44, and then contacts and squeezes the blocking plate 48, so that the steam can enter the bottom of the second annular recovery pipe 43 through the fixing ring 45. At this time, the first annular recovery pipe 42 and the second annular recovery pipe 43 are exhausted at the same time to avoid the large steam pressure from damaging the body, which plays the role of a protective device. The first annular recovery pipe 42 is fixedly connected to the surface of the boiler 1, and the second annular recovery pipe 43 is fixedly connected to the surface of the boiler 1, so that the first annular recovery pipe 42 and the second annular recovery pipe 43 are stably installed and fixed. The first annular recovery pipe 42 and the second annular recovery pipe 43 are fixed to the surface of the boiler 1, which is also conducive to strengthening the heat transfer. The surface of the guide rod 49 is slidably connected to the inner wall of the fixing plate 46, so that the guide rod 49 slides stably left and right. The blocking plate 410 is an oblique array plate, and the oblique plate can block and slow down the steam. The first annular recovery pipe 42 and the second annular recovery pipe 43 are connected through the connecting pipe 44. When the air pressure in the first annular recovery pipe 42 is too high, it is discharged to the second annular recovery pipe 43 through the connecting pipe 44.
[0024] A water inlet preheating mechanism 5 is arranged on the surface of the boiler 1, and the water inlet preheating mechanism 5 includes: a discharge pipe 51, the right sides of the first annular recovery pipe 42 and the second annular recovery pipe 43 are fixedly connected with the discharge pipe 51, the right side of the discharge pipe 51 is fixedly connected with a neutralization connector 52, the bottom of the neutralization connector 52 is fixedly connected with one end of the preheating air inlet pipe 53, the other end of the preheating air inlet pipe 53 is fixedly connected with a preheating sleeve 54, and the top of the preheating sleeve 54 is fixedly connected with a steam main outlet pipe 55. The steam in the first annular recovery pipe 42 and the second annular recovery pipe 43 enters the preheating sleeve 54 through the discharge pipe 51, the neutralization connector 52, and the preheating air inlet pipe 53, and preheats the water inlet pipe 2 in the preheating sleeve 54, and further utilizes and recovers the waste heat of the steam. The inner wall of the preheating sleeve 54 is penetrated by the surface of the water inlet pipe 2, and the inner wall of the preheating sleeve 54 is fixedly connected to the water inlet pipe 2, so that the high-temperature gas in the preheating sleeve 54 heats the water inlet pipe 2.
[0025] Based on the above embodiment, water is introduced into the boiler 1 through the water inlet pipe 2 , and then the hot water generated in the boiler 1 is discharged and supplied through the water outlet pipe 3 .
[0026] When excess steam enters the first annular recovery pipe 42 through the exhaust pipe 41, the blocking plate 410 in the first annular recovery pipe 42 acts to slow down the steam, so that the steam slowly passes through the first annular recovery pipe 42 to perform secondary heating on the boiler 1, thereby facilitating efficient recovery of the heat of the steam. When there is more steam, the higher steam pressure enters the second annular recovery pipe 43 through the connecting pipe 44, and then collides with the squeezing blocking disk 48, so that the steam can enter the bottom of the second annular recovery pipe 43 through the fixing ring 45. At this time, the first annular recovery pipe 42 and the second annular recovery pipe 43 are exhausted at the same time, thereby preventing the higher steam pressure from damaging the machine body, thereby acting as a protective device.
[0027] The steam in the first annular recovery pipe 42 and the second annular recovery pipe 43 enters the preheating jacket 54 through the exhaust pipe 51, the neutralization connector 52, and the preheating air intake pipe 53, preheats the water inlet pipe 2 in the preheating jacket 54, and further utilizes and recovers the waste heat of the steam.
[0028] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A novel high-efficiency boiler steam recovery and utilization device, comprising a boiler (1), characterized in that: The bottom of the boiler (1) is fixedly connected to a water inlet pipe (2), the top of the boiler (1) is fixedly connected to a water outlet pipe (3), and a recovery mechanism (4) is provided on the surface of the boiler (1), the recovery mechanism (4) comprising: An exhaust pipe (41), one end of the exhaust pipe (41) is fixedly connected to the top of the boiler (1), the other end of the exhaust pipe (41) is fixedly connected to a first annular recovery pipe (42), one end of a connecting pipe (44) is fixedly connected to the surface of the first annular recovery pipe (42), the other end of the connecting pipe (44) is fixedly connected to a second annular recovery pipe (43), a fixing ring (45) is fixedly connected to the inner wall of the second annular recovery pipe (43), a fixing plate (46) is fixedly connected to the inner wall of the second annular recovery pipe (43), one end of a spring (47) is fixedly connected to the surface of the fixing plate (46), the other end of the spring (47) is fixedly connected to a blocking disk (48), a guide rod (49) is fixedly connected to the surface of the blocking disk (48) on the side close to the spring (47), and a blocking plate (410) is fixedly connected to the inner wall of the first annular recovery pipe (42).
2. A novel high-efficiency boiler steam recovery and utilization device according to claim 1, characterized in that: A water inlet preheating mechanism (5) is provided on the surface of the boiler (1), and the water inlet preheating mechanism (5) comprises: a discharge pipe (51), the first annular recovery pipe (42) and the second annular recovery pipe (43) are both fixedly connected to the right side of the discharge pipe (51), the right side of the discharge pipe (51) is fixedly connected to a neutralization connector (52), the bottom of the neutralization connector (52) is fixedly connected to one end of a preheating air inlet pipe (53), the other end of the preheating air inlet pipe (53) is fixedly connected to a preheating sleeve (54), and the top of the preheating sleeve (54) is fixedly connected to a steam main outlet pipe (55).
3. A novel high-efficiency boiler steam recovery and utilization device according to claim 1, characterized in that: A first annular recovery pipe (42) is fixedly connected to the surface of the boiler (1), and a second annular recovery pipe (43) is fixedly connected to the surface of the boiler (1).
4. A novel high-efficiency boiler steam recovery and utilization device according to claim 1, characterized in that: The surface of the guide rod (49) is slidably connected to the inner wall of the fixing plate (46).
5. A novel high-efficiency boiler steam recovery and utilization device according to claim 1, characterized in that: The blocking plates (410) are oblique array plates.
6. A novel high-efficiency boiler steam recovery and utilization device according to claim 1, characterized in that: The first annular recovery pipe (42) is connected to the second annular recovery pipe (43) via a connecting pipe (44).
7. A novel high-efficiency boiler steam recovery and utilization device according to claim 2, characterized in that: The inner wall of the preheating sleeve (54) is penetrated by the surface of the water inlet pipe (2), and the inner wall of the preheating sleeve (54) is fixedly connected to the water inlet pipe (2).