Simple pressure test device
By designing a simple pressure test device with an adjustment mechanism, and using a motor-driven bevel gear system to achieve automatic sealing, the problem of manual sealing in the prior art increases labor intensity, and the pressure test efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421196281.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-29
AI Technical Summary
When used, the existing pressure test device requires manual rotation of the screw to seal the valve, which increases the labor intensity of the staff and reduces the working efficiency of the pressure test.
A simple pressure test device is designed, including a pressure test table, a support plate, a side plate, a pressure plate and a sealing gasket. An adjustment mechanism is installed inside the pressure test table. By adjusting the motor, the linkage bevel gear and the active bevel gear mesh, and the sliding block and the pressure plate are driven down, so as to achieve automatic fit between the sealing gasket and the valve.
The automatic sealing effect is achieved, the labor intensity of staff is reduced, the working efficiency of pressure testing is improved, and the stability of the pressure testing table is improved through the rising movement of the walking wheel, and the accuracy of pressure testing is enhanced.
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Figure CN222635694U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure testing devices, in particular to a simple pressure testing device. Background Art
[0002] As construction units continue to pay attention to construction quality, the quality of valves has also received more and more attention from owners. Before installing the valve, a pressure test device is needed to test it to ensure the quality of the valve;
[0003] A simple valve pressure test device with the publication number CN210005241U belongs to the valve inspection device. Its technical scheme is as follows: it includes a pressure pump and a circular base, a plurality of circular grooves with different inner diameters are arranged in the circular base, the circular grooves are arranged in a stepped shape and the inner diameter of the circular groove at the bottom is the smallest, a circular hole is opened in the circular groove at the bottom, a tee is arranged in the circular hole through a threaded connection, one end of the tee is connected to a water inlet pipe 1, and a water inlet valve and a pressure gauge are arranged between the water inlet pipe 1 and the pressure pump; a plurality of horizontal extension rods are arranged on the outer side of the side wall of the circular base, support rods are arranged vertically above and below the extension rods, a mounting frame is arranged above the support rods, a screw is arranged at the center of the mounting frame through a threaded connection, a pressure plate is arranged at the bottom end of the screw, and the outer diameter of the pressure plate is not less than the outer diameter of the circular base. The beneficial effects of the utility model are as follows: simple structure, convenient turnover, convenient installation, and applicable to a variety of valve models;
[0004] However, the above-mentioned simple valve pressure testing device still has the following defects when in use: when in use, the above-mentioned existing technology manually rotates the screw so that the pressure plate presses the other flange of the valve to perform pressure sealing. However, in actual use, the valve is sealed by manually rotating the screw, which not only increases the labor intensity of the staff, but also reduces the work efficiency of the pressure test. Utility Model Content
[0005] The utility model aims to provide a simple pressure testing device to solve the problem that the existing pressure testing device mentioned in the background technology is inconvenient to automatically perform sealing operation on the valve when in use.
[0006] To achieve the above purpose, the utility model provides the following technical solutions: a simple pressure test device, including a pressure test platform, a support plate, a side plate, a pressure plate, and a sealing gasket, the two sides of the bottom end of the pressure test platform are welded with support plates, the two sides of the top end of the pressure test platform are fixed with side plates, a pressure plate is arranged between the two side plates, and the pressure test platform and one side of the pressure plate are adhered with a sealing gasket;
[0007] An adjusting mechanism is provided inside the pressure test bench, and a connecting pipe is fixed inside the pressure test bench, the top end of the connecting pipe is evenly connected to the fixing pipe, and one end of the fixing pipe extends to the outside of the pressure test bench, a water pipe is provided on one side of the connecting pipe, and one end of the water pipe extends to the outside of the pressure test bench, a pressure gauge is provided on the top end of the water pipe, and a control valve is provided on the outside of the water pipe on one side of the pressure gauge, and a guide groove is provided on one side of the side plate.
[0008] When a simple pressure test device of the present technical solution is used, an adjustment mechanism is provided to facilitate automatic sealing of a valve that needs pressure testing in cooperation with a pressure plate and a sealing gasket, thereby reducing the labor intensity of staff and improving the efficiency of the pressure test.
[0009] Preferably, the adjusting mechanism includes an adjusting motor, and the adjusting motor is arranged inside the pressure test bench, one side of the adjusting motor is rotatably connected to a regulating rod, the outer sides of both ends of the adjusting rod are sleeved with linkage bevel gears, and one side of the linkage bevel gear is meshed with an active bevel gear, a driving shaft passes through the interior of the active bevel gear, a sliding block is sleeved on the outer side of one end of the driving shaft, a driven bevel gear is meshed with the other side of the linkage bevel gear, and the interior of the driven bevel gear passes through a driven shaft, a moving block is sleeved on the outer side of the driven shaft, and one side of the moving block is connected to a moving plate, and both sides of the bottom end of the moving plate are welded with walking wheels, and limiting blocks are fixed on both sides of the active bevel gear, the linkage bevel gear and the driven bevel gear.
[0010] Preferably, the running wheels are provided in two groups, each group of the running wheels is provided with two running wheels, and the two groups of the running wheels are symmetrically distributed.
[0011] Preferably, two groups of the driving bevel gear and the driven bevel gear are provided, the two groups of the driving bevel gear and the driven bevel gear are the same in size and shape, and the two groups of the driving bevel gear and the driven bevel gear are meshed with the linkage bevel gear.
[0012] Preferably, three groups of the limit blocks are provided, each group of the limit blocks is provided with two, and the cross-sections of the three groups of limit blocks are all annular.
[0013] Preferably, three fixing tubes are provided, and the three fixing tubes are distributed at equal intervals.
[0014] Preferably, the cross-sections of the sealing pads are all rectangular, and the sealing pads are all made of rubber.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the simple pressure test device can achieve the effect of automatic sealing when in use, thereby improving the working efficiency of the pressure test;
[0016] By starting the regulating motor, the linkage bevel gear is driven to rotate under the action of the regulating rod. Since the linkage bevel gear and the active bevel gear are meshed with each other, the linkage bevel gear rotates and drives the active shaft to rotate synchronously at the same time, and drives the sliding block to move downward under the action of the guide groove, thereby driving the pressure plate to move downward until the sealing gasket and the valve are fitted with each other, thereby achieving automatic sealing operation. The above operation reduces the labor intensity of the staff and improves the work efficiency of the pressure test;
[0017] By starting the adjusting motor, the linkage bevel gear is driven to rotate under the action of the adjusting rod. Since the linkage bevel gear and the driven bevel gear are meshed with each other, the linkage bevel gear rotates and drives the driven shaft to rotate synchronously, thereby driving the moving block to move upward, and with the cooperation of the moving plate, the walking wheels are driven to move upward synchronously, so that the walking wheels are kept away from the ground. The above operation improves the stability of the pressure test bench during use, thereby improving the accuracy of the pressure test. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0020] Figure 2 For the utility model Figure 1 Schematic diagram of the structure at A in the middle;
[0021] Figure 3 It is a side cross-sectional structural schematic diagram of the utility model;
[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model in a top view;
[0023] Figure 5 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0024] Explanation of the reference numerals in the figure: 1. pressure test table; 2. adjusting mechanism; 201. driven shaft; 202. moving block; 203. walking wheel; 204. moving plate; 205. driving shaft; 206. sliding block; 207. driving bevel gear; 208. linkage bevel gear; 209. driven bevel gear; 210. adjusting rod; 211. limiting block; 212. adjusting motor; 3. supporting plate; 4. connecting pipe; 5. fixing pipe; 6. side plate; 7. pressure plate; 8. sealing gasket; 9. guide groove; 10. pressure gauge; 11. control valve; 12. water guide pipe. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 5 The utility model provides an embodiment: a simple pressure test device, including a pressure test platform 1, a support plate 3, a side plate 6, a pressure plate 7, and a sealing gasket 8. The support plates 3 are welded on both sides of the bottom of the pressure test platform 1, and the side plates 6 are fixed on both sides of the top of the pressure test platform 1. A pressure plate 7 is arranged between the two side plates 6, and a sealing gasket 8 is adhered to one side of the pressure test platform 1 and the pressure plate 7;
[0027] The cross-section of the sealing gasket 8 is rectangular, and the material of the sealing gasket 8 is rubber;
[0028] Specifically, Figure 1 , Figure 3 and Figure 5 As shown, when in use, the valve can be sealed by providing a sealing gasket 8, thereby improving the sealing performance of the valve during pressure testing, and then improving the accuracy of the pressure test;
[0029] An adjusting mechanism 2 is arranged inside the pressure test platform 1;
[0030] The adjusting mechanism 2 comprises an adjusting motor 212, and the adjusting motor 212 is arranged inside the pressure test bench 1, one side of the adjusting motor 212 is rotatably connected with an adjusting rod 210, the outer sides of both ends of the adjusting rod 210 are sleeved with linkage bevel gears 208, and one side of the linkage bevel gear 208 is meshed with an active bevel gear 207, the interior of the active bevel gear 207 is penetrated by a driving shaft 205, the outer side of one end of the driving shaft 205 is sleeved with a sliding block 206, the other side of the linkage bevel gear 208 is meshed with a driven bevel gear 209, and the interior of the driven bevel gear 209 is penetrated by a driven shaft 201, the outer side of the driven shaft 201 is sleeved with a moving block 202, and one side of the moving block 202 is connected with a moving plate 204, both sides of the bottom end of the moving plate 204 are welded with walking wheels 203, and both sides of the active bevel gear 207, the linkage bevel gear 208 and the driven bevel gear 209 are fixed with limiting blocks 211;
[0031] There are two groups of running wheels 203, each group of running wheels 203 is provided with two, and the two groups of running wheels 203 are symmetrically distributed;
[0032] There are two sets of driving bevel gears 207 and driven bevel gears 209, and the two sets of driving bevel gears 207 and driven bevel gears 209 are the same in size and shape, and the two sets of driving bevel gears 207 and driven bevel gears 209 are meshed with the linkage bevel gear 208;
[0033] There are three groups of limit blocks 211, each group of limit blocks 211 has two limit blocks, and the cross-sections of the three groups of limit blocks 211 are all annular;
[0034] Specifically, Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when in use, the adjusting motor 212 is started to drive the adjusting rod 210 to rotate, and then the linkage bevel gear 208 is driven to rotate. On the one hand, the sliding block 206 is driven to move downward under the action of the active bevel gear 207 and the active shaft 205, and the sealing gasket 8 is driven to move downward synchronously under the action of the pressure plate 7, so that the sealing gasket 8 and the valve are fitted with each other. The valve is sealed by the above operation, and on the other hand, the moving block 202 is driven to move upward under the action of the driven bevel gear 209 and the driven shaft 201, so that the walking wheel 203 is away from the ground, thereby improving the stability of the pressure test platform 1, thereby improving the efficiency of the pressure test;
[0035] A connecting pipe 4 is fixed inside the pressure test platform 1, and a fixing pipe 5 is evenly connected to the top of the connecting pipe 4;
[0036] There are three fixed tubes 5, and the three fixed tubes 5 are distributed at equal intervals;
[0037] One end of the fixed pipe 5 extends to the outside of the pressure test platform 1, a water pipe 12 is provided on one side of the connecting pipe 4, and one end of the water pipe 12 extends to the outside of the pressure test platform 1, a pressure gauge 10 is provided at the top of the water pipe 12, and a control valve 11 is provided on the outside of the water pipe 12 on one side of the pressure gauge 10, and a guide groove 9 is provided on one side of the side plate 6;
[0038] Specifically, Figure 1 , Figure 5 As shown, when in use, by providing three fixed pipes 5, multiple valves can be pressure tested synchronously, thereby improving its flexibility.
[0039] Working principle: When the utility model is used, first, the assembled pressure test platform 1 is moved to the designated location through the walking wheel 203, and the valve to be pressure tested is placed on the top of the pressure test platform 1, and the adjusting motor 212 is started to drive the adjusting rod 210 to rotate, and the adjusting rod 210 drives the linkage bevel gear 208 to rotate synchronously while the adjusting rod 210 rotates. Since the linkage bevel gear 208 and the active bevel gear 207 are meshed with each other, the linkage bevel gear 208 drives the active bevel gear 207 to rotate synchronously while the active bevel gear 207 rotates. When the driving shaft 205 moves, it drives the driving shaft 205 to make synchronous rotational movement, thereby driving the sliding block 206 to slide inside the guide groove 9. The guide groove 9 can limit the moving sliding block 206 on the one hand to avoid its position deviation, and can also guide the moving sliding block 206 on the other hand, so that the sliding block 206 moves more stably. When the sliding block 206 moves downward, it drives the pressing plate 7 to make synchronous downward movement until one side of the sealing gasket 8 and one side of the valve are in contact with each other. The valve is automatically sealed through the above operation, thereby improving its working efficiency.
[0040] Then, in the process of starting the adjusting motor 212, the adjusting rod 210 is driven to rotate, thereby driving the linked bevel gear 208 to perform a synchronous rotational movement. Since the linked bevel gear 208 and the driven bevel gear 209 are meshed with each other, the linked bevel gear 208 rotates and drives the driven bevel gear 209 to perform a synchronous rotational movement. By setting a limiting block 211, the linked bevel gear 208 and the driven bevel gear 209 that move for a long time can be limited to avoid their positional deviation. While the driven bevel gear 209 rotates, it drives the driven shaft 201 to perform a synchronous rotational movement, thereby driving the moving block 202 to perform an upward movement. While the moving block 202 moves upward, it drives the moving plate 204 to perform a synchronous upward movement, thereby driving the walking wheel 203 to perform a synchronous upward movement until the walking wheel 203 is away from the ground, thereby improving the stability of the pressure test platform 1 during use, avoiding the shaking phenomenon during use, thereby improving the accuracy of the pressure test.
[0041] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0042] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.
[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A simple pressure test device, comprising a pressure test platform (1), a support plate (3), a side plate (6), a pressure plate (7), and a sealing gasket (8), wherein the support plates (3) are welded to both sides of the bottom of the pressure test platform (1), the side plates (6) are fixed to both sides of the top of the pressure test platform (1), a pressure plate (7) is arranged between the two side plates (6), and the sealing gasket (8) is adhered to one side of the pressure test platform (1) and the pressure plate (7); Features: The pressure test platform (1) is provided with an adjustment mechanism (2) inside, and a connecting pipe (4) is fixed inside the pressure test platform (1), the top end of the connecting pipe (4) is evenly connected to a fixing pipe (5), and one end of the fixing pipe (5) extends to the outside of the pressure test platform (1), a water pipe (12) is provided on one side of the connecting pipe (4), and one end of the water pipe (12) extends to the outside of the pressure test platform (1), a pressure gauge (10) is provided on the top end of the water pipe (12), and a control valve (11) is provided on the outside of the water pipe (12) on one side of the pressure gauge (10), and a guide groove (9) is provided on one side of the side plate (6).
2. A simple pressure test device according to claim 1, characterized in that: The adjusting mechanism (2) comprises an adjusting motor (212), and the adjusting motor (212) is arranged inside the pressure test bench (1); one side of the adjusting motor (212) is rotatably connected to an adjusting rod (210); the outer sides of both ends of the adjusting rod (210) are sleeved with linkage bevel gears (208); one side of the linkage bevel gear (208) is meshed with an active bevel gear (207); a driving shaft (205) runs through the interior of the active bevel gear (207); a sliding block (206) is sleeved on the outer side of one end of the active shaft (205); The other side of the linkage bevel gear (208) is meshed with a driven bevel gear (209), and a driven shaft (201) runs through the interior of the driven bevel gear (209); a moving block (202) is sleeved on the outer side of the driven shaft (201), and a moving plate (204) is connected to one side of the moving block (202); both sides of the bottom of the moving plate (204) are welded with walking wheels (203); and both sides of the driving bevel gear (207) and the linkage bevel gear (208) and the driven bevel gear (209) are fixed with limiting blocks (211).
3. A simple pressure test device according to claim 2, characterized in that: The running wheels (203) are provided in two groups, each group of the running wheels (203) is provided with two running wheels, and the two groups of the running wheels (203) are symmetrically distributed.
4. A simple pressure test device according to claim 2, characterized in that: The driving bevel gear (207) and the driven bevel gear (209) are both provided with two groups, the two groups of the driving bevel gear (207) and the driven bevel gear (209) are of the same size and shape, and the two groups of the driving bevel gear (207) and the driven bevel gear (209) are both meshed with the linkage bevel gear (208).
5. A simple pressure test device according to claim 2, characterized in that: The limit blocks (211) are provided in three groups, each group of the limit blocks (211) is provided with two, and the cross-sections of the three groups of limit blocks (211) are all annular.
6. A simple pressure test device according to claim 1, characterized in that: Three fixed tubes (5) are provided, and the three fixed tubes (5) are distributed at equal intervals.
7. A simple pressure test device according to claim 1, characterized in that: The cross-section of the sealing pads (8) is rectangular, and the material of the sealing pads (8) is rubber.
Citation Information
Patent Citations
Simple valve pressure testing device
CN210005241U