Corrosion-resistant power wire harness and power wire
By setting tin plated areas and white space at both ends of the copper wire of the power harness and applying an insulating protective adhesive layer in the white space, the corrosion problem of exposed copper wire is solved, and the corrosion resistance and conductivity of the power harness are improved.
Patent Information
- Application Number
- CN202420203176.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-01-27
AI Technical Summary
During use, the existing power cord harness is easily corroded because the exposed copper wire is not uniformly tinned, resulting in a decrease in conductivity.
A corrosion-resistant power cord harness is designed. By opening a tin plated area and a white space zone at both ends of the copper wire, and applying an insulating protective glue layer in the white space zone, a tin plated protective layer and an insulating protective layer are formed to avoid tin liquid infiltration and air contact.
It effectively avoids corrosion of the exposed copper wire, improves the corrosion resistance of the power supply wire harness, and ensures good conductivity.
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Figure CN222636899U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the field of wiring harnesses, and in particular to a corrosion-resistant power wiring harness and a power cord. Background Art
[0002] The wire harness industry chain includes wires and cables, connectors, processing equipment, wire harness manufacturing and downstream application industries. Wire harnesses are widely used and can be used in automobiles, home appliances, computers, communications equipment and various electronic instruments.
[0003] The processing of power harnesses is generally to cut the wrapped harnesses into the required length, then strip the two ends of the harnesses to expose the copper wires at both ends of the harnesses, then tin the exposed copper wires at both ends, and finally crimp the exposed copper wires to the terminals to complete the assembly of the power harnesses. Among them, tinning the copper wires is mainly to prevent copper from being exposed to the air and being oxidized and corroded to form a layer of film - verdigris, which has poor conductivity and increases resistance. Tinned copper wires can prevent redox reactions from producing verdigris. However, in order to prevent the tin liquid from seeping into the protective rubber sleeve of the wiring harness, uneven tinning is likely to occur when tinning the exposed copper wires at both ends. After the terminal is crimped, there are still some exposed copper wires, that is, the exposed copper wires close to the main body of the wiring harness. Since these exposed copper wires are not tinned, the exposed copper wires of the power harness that have not been tinned are easily corroded during use. At the same time, there are gaps in the connection between the copper wire and the protective rubber sleeve, which causes corrosion to spread through the exposed area of the wiring harness to the copper wire in the protective rubber sleeve, thereby affecting the conductivity of the power harness.
[0004] For example, Chinese patent document CN207542472U discloses a refrigerator waterproof power cord, including a plastic clamp and a wire, wherein the plastic clamp includes a limit portion and a main body, wherein the limit portion is convexly arranged at the end of the main body; the main body is provided with a clearance slot; the main body is provided with a first clamp ring and a second clamp ring on one side of the clearance slot facing the limit portion, a first waterproof groove is formed between the first clamp ring and the second clamp ring, and a second waterproof groove is formed between the second clamp ring and the limit portion; the main body is provided with a third clamp ring and a fourth clamp ring on the other side of the clearance slot away from the limit portion; a third waterproof groove is formed between the third clamp ring and the fourth clamp ring; the main body is provided with a through hole, and the wire is clamped in the through hole. The above refrigerator waterproof power cord forms multiple waterproof walls, and can achieve better waterproof performance after the plastic clamp is connected to the refrigerator, thereby improving the quality and service life of home appliances using the refrigerator waterproof power cord.
[0005] Although the above-mentioned refrigerator waterproof power cord has good waterproof performance, it also has the following problems: the copper wires at both ends of the power cord are exposed after being peeled, and there will be uneven tinning when the two ends of the power cord are tinned, that is, the copper wires of the exposed part close to the wiring harness body are not tinned, which causes the exposed copper wires of the power cord that are not tinned to be corroded during use, and the corrosion may spread through the exposed area of the wiring harness to the copper wire in the protective rubber sleeve, affecting the conductivity of the power cord. Utility Model Content
[0006] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a corrosion-resistant power harness and power cord that prevents the exposed copper wires from being corroded.
[0007] The purpose of this disclosure is achieved through the following technical solutions:
[0008] A corrosion-resistant power supply wire harness comprises a protective rubber sleeve and a copper wire, wherein the protective rubber sleeve is tightly bound to the copper wire, and a first exposed portion and a second exposed portion are formed at two ends of the copper wire;
[0009] The first exposed portion is provided with a first tin-plated area and a first blank area, and the second exposed portion is provided with a second tin-plated area and a second blank area;
[0010] The corrosion-resistant power harness also includes a tin-plated protection component and an insulating protection component;
[0011] The tin-plated protective component comprises a first tin-plated protective layer and a second tin-plated protective layer, wherein the first tin-plated protective layer is disposed in the first tin-plated area so that the first tin-plated protective layer covers the first exposed portion, and the second tin-plated protective layer is disposed in the second tin-plated area so that the second tin-plated protective layer covers the second exposed portion;
[0012] The insulating protection component includes a first insulating protective rubber layer, a second insulating protective rubber layer, a first fixed sleeve and a second fixed sleeve. The first insulating protective rubber layer is arranged in the first blank area so that the first insulating protective rubber layer covers the first exposed part. The second insulating protective rubber layer is arranged in the second blank area so that the second insulating protective rubber layer covers the second exposed part. One end of the first fixed sleeve is tightened to one end of the protective rubber sleeve, and the other end of the first fixed sleeve is tightened to the connection between the first tin-plated area and the first blank area of the first exposed part. One end of the second fixed sleeve is tightened to the other end of the protective rubber sleeve, and the other end of the second fixed sleeve is tightened to the connection between the second tin-plated area and the second blank area of the second exposed part.
[0013] In one embodiment, the number of the copper wires is at least two, and the number of the protective rubber sleeves is at least two.
[0014] In one embodiment, the number of the tin-plating protection components is at least two, and the number of the insulating protection components is at least two.
[0015] In one embodiment, the first tin-plated area and the second tin-plated area are both used for crimping terminal pieces.
[0016] In one embodiment, the corrosion-resistant power harness also includes a connecting rubber seat, the connecting rubber seat has at least two connecting ends, and each connecting end of the connecting rubber seat is used to connect to a terminal piece of the first tin-plated area or a terminal piece of the second tin-plated area.
[0017] In one embodiment, the connecting rubber seat is an integral injection molding structure.
[0018] In one embodiment, the insulating protection component also includes a first sealant layer, a second sealant layer, a third sealant layer and a fourth sealant layer, the first sealant layer is arranged at the connection between the first fixed sleeve and the protective rubber sleeve, so that the first sealant layer is respectively bonded to the first fixed sleeve and the protective rubber sleeve, and the second sealant layer is arranged at the connection between the first fixed sleeve and the first exposed portion, so that the second sealant layer is respectively bonded to the first fixed sleeve and the first exposed portion.
[0019] In one embodiment, the insulating protection component also includes a third sealant layer and a fourth sealant layer, the third sealant layer is arranged at the connection between the second fixed sleeve and the protective rubber sleeve, so that the third sealant layer is respectively bonded to the second fixed sleeve and the protective rubber sleeve, and the fourth sealant layer is arranged at the connection between the second fixed sleeve and the second exposed portion, so that the fourth sealant layer is respectively bonded to the second fixed sleeve and the second exposed portion.
[0020] In one embodiment, both the first fixing sleeve and the second fixing sleeve are heat shrinkable tubes.
[0021] A power cord comprises the corrosion-resistant power cord harness described in any one of the above embodiments.
[0022] Compared with the prior art, the present invention has at least the following advantages:
[0023] 1. A first tin-plated area and a first blank area are provided in the first exposed part, and a second tin-plated area and a second blank area are provided in the second exposed part, that is, the first blank area and the second blank area can prevent the tin liquid from infiltrating into the protective rubber sleeve when the power harness is tinned to form the first tin-plated protective layer and the second tin-plated protective layer, so that the first tin-plated protective layer and the second tin-plated protective layer can be respectively coated in the first tin-plated area and the second tin-plated area. Then, by coating the first blank area and the second blank area with an insulating protective rubber layer, the first insulating protective rubber layer is coated in the first blank area, and the second insulating protective rubber layer is coated in the second blank area, so as to avoid the contact between air and the copper wires in the first blank area and the copper wires in the second blank area, thereby effectively avoiding the corrosion of the copper wires in the exposed part, and then effectively improving the corrosion resistance of the power harness.
[0024] 2. By tightening one end of the first fixed sleeve to one end of the protective rubber sleeve, the other end of the first fixed sleeve is tightened to the connection between the first tinned area of the first exposed part and the first blank area, one end of the second fixed sleeve is tightened to the other end of the protective rubber sleeve, and the other end of the second fixed sleeve is tightened to the connection between the second tinned area of the second exposed part and the second blank area, that is, the first fixed sleeve is used to further avoid the contact between the air and the copper wire in the first blank area, and the second fixed sleeve is used to further avoid the contact between the air and the copper wire in the second blank area. At the same time, it can also avoid the corrosion from the gap between the copper wire and the protective rubber sleeve to the copper wire of the protective rubber sleeve, thereby effectively ensuring that the power harness has good conductivity. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 A schematic diagram of the structure of a corrosion-resistant power harness in one embodiment;
[0027] Figure 2 for Figure 1 A schematic diagram of a partial structure of a corrosion-resistant power harness shown;
[0028] Figure 3 for Figure 2 A schematic diagram of the structure of the corrosion-resistant power harness before tinning;
[0029] Figure 4 for Figure 2 A structural cross-sectional view at A;
[0030] Figure 5 for Figure 2 A structural cross-sectional view at B;
[0031] Figure 6 for Figure 4 A structural cross-sectional view of the connection between the first fixed sleeve and the first exposed portion of the corrosion-resistant power harness;
[0032] Figure 7 for Figure 4 A structural cross-sectional view of the connection between the first fixed sleeve and the protective rubber sleeve of the corrosion-resistant power harness shown;
[0033] Figure 8 for Figure 5 A structural cross-sectional view of the connection between the second fixed sleeve and the second exposed portion of the corrosion-resistant power harness shown;
[0034] Fig. 9 for Figure 5 A structural cross-sectional view of the connection between the second fixed sleeve and the protective rubber sleeve of the corrosion-resistant power wiring harness is shown. DETAILED DESCRIPTION
[0035] In order to facilitate the understanding of the present disclosure, the present disclosure will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present disclosure are given in the drawings. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present disclosure more thoroughly and comprehensively understood.
[0036] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present disclosure. The terms used herein in the specification of the present disclosure are only for the purpose of describing specific embodiments and are not intended to limit the present disclosure. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0038] The present disclosure provides a corrosion-resistant power supply harness including a protective rubber sleeve and a copper wire, wherein the protective rubber sleeve is tightly bound to the copper wire, and a first exposed portion and a second exposed portion are formed at both ends of the copper wire; the first exposed portion is provided with a first tin-plated area and a first blank area, and the second exposed portion is provided with a second tin-plated area and a second blank area; the corrosion-resistant power supply harness also includes a tin-plated protection component and an insulating protection component; the tin-plated protection component includes a first tin-plated protective layer and a second tin-plated protective layer, the first tin-plated protective layer is provided in the first tin-plated area so that the first tin-plated protective layer covers the first exposed portion, and the second tin-plated protective layer is provided in the second tin-plated area so that the second tin-plated protective layer covers the second exposed portion; the insulating protection component covers It includes a first insulating protective rubber layer, a second insulating protective rubber layer, a first fixed sleeve and a second fixed sleeve, the first insulating protective rubber layer is arranged in the first blank area so that the first insulating protective rubber layer covers the first exposed part, the second insulating protective rubber layer is arranged in the second blank area so that the second insulating protective rubber layer covers the second exposed part, one end of the first fixed sleeve is tightened to one end of the protective rubber sleeve, the other end of the first fixed sleeve is tightened to the connection between the first tin-plated area and the first blank area of the first exposed part, one end of the second fixed sleeve is tightened to the other end of the protective rubber sleeve, and the other end of the second fixed sleeve is tightened to the connection between the second tin-plated area and the second blank area of the second exposed part.
[0039] See also Figures 1 to 5 In order to better understand the corrosion-resistant power harness 10 of the present disclosure, the corrosion-resistant power harness 10 is further explained below:
[0040] The corrosion-resistant power supply wire harness 10 of one embodiment includes a protective rubber sleeve 100 and a copper wire 200, wherein the protective rubber sleeve 100 is tightly bound to the copper wire 200, and the two ends of the copper wire 200 are formed with a first exposed portion 210 and a second exposed portion 220; the first exposed portion 210 is provided with a first tinned area 212 and a first blank area 214, and the second exposed portion 220 is provided with a second tinned area 222 and a second blank area 224; the corrosion-resistant power supply wire harness 10 also includes a tinned protective sleeve 100 and a copper wire 200; the first exposed portion 210 is provided with a first tinned area 212 and a first blank area 214, and the second exposed portion 220 is provided with a second tinned area 222 and a second blank area 224. The tin-plated protective component 300 and the insulating protective component 400; the tin-plated protective component 300 includes a first tin-plated protective layer 310 and a second tin-plated protective layer 320, the first tin-plated protective layer 310 is arranged in the first tin-plated area 212, so that the first tin-plated protective layer 310 covers the first exposed portion 210, and the second tin-plated protective layer 320 is arranged in the second tin-plated area 222, so that the second tin-plated protective layer 320 covers the second exposed portion 220; the insulating protective The component 400 includes a first insulating protective rubber layer 410, a second insulating protective rubber layer 420, a first fixed sleeve 430 and a second fixed sleeve 440. The first insulating protective rubber layer 410 is arranged in the first blank area 214 so that the first insulating protective rubber layer 410 covers the first exposed portion 210. The second insulating protective rubber layer 420 is arranged in the second blank area 224 so that the second insulating protective rubber layer 420 covers the second exposed portion 220. One end of the first fixed sleeve 430 is tightened to one end of the protective rubber sleeve 100, and the other end of the first fixed sleeve 430 is tightened to the connection between the first tin-plated area 212 of the first exposed portion 210 and the first blank area 214. One end of the second fixed sleeve 440 is tightened to the other end of the protective rubber sleeve 100, and the other end of the second fixed sleeve 440 is tightened to the connection between the second tin-plated area 222 of the second exposed portion 220 and the second blank area 224.
[0041] In this embodiment, a first tin-plated area 212 and a first blank area 214 are provided in the first exposed portion 210, and a second tin-plated area 222 and a second blank area 224 are provided in the second exposed portion 220, that is, the first blank area 214 and the second blank area 224 can prevent the tin liquid from infiltrating into the protective rubber sleeve 100 when the power wiring harness 10 is tinned to form the first tin-plated protective layer 310 and the second tin-plated protective layer 320, so that the first tin-plated protective layer 310 and the second tin-plated protective layer 320 can be respectively covered in the first tin-plated area 212 and the second tin-plated area 222. Then, by coating the first blank area 214 and the second blank area 224 with an insulating protective adhesive layer, the first insulating protective adhesive layer 410 is covered in the first blank area 214, and the second insulating protective adhesive layer 420 is covered in the second blank area 224, so as to avoid the contact between air and the copper wire 200 in the first blank area 214 and the copper wire 200 in the second blank area 224, thereby effectively avoiding the corrosion of the exposed part of the copper wire 200, thereby effectively improving the corrosion resistance of the power wiring harness 10.
[0042] Furthermore, by tightening one end of the first fixed sleeve 430 to one end of the protective rubber sleeve 100, the other end of the first fixed sleeve 430 is tightened to the connection between the first tinned area 212 of the first exposed portion 210 and the first blank area 214, one end of the second fixed sleeve 440 is tightened to the other end of the protective rubber sleeve 100, and the other end of the second fixed sleeve 440 is tightened to the connection between the second tinned area 222 of the second exposed portion 220 and the second blank area 224, that is, the first fixed sleeve 430 is used to further avoid the contact between the air and the copper wire 200 in the first blank area 214, and the second fixed sleeve 440 is used to further avoid the contact between the air and the copper wire 200 in the second blank area 224, and at the same time, it can also avoid the corrosion from the gap between the copper wire 200 and the protective rubber sleeve 100 to the copper wire 200 of the protective rubber sleeve 100, thereby effectively ensuring that the power harness 10 has good conductivity.
[0043] like Figure 1 As shown, in one embodiment, the number of the copper wires 200 is at least two, and the number of the protective rubber sleeves 100 is at least two. It can be understood that the number of the copper wires 200 is at least two, namely, the positive electrode connecting wire and the negative electrode connecting wire.
[0044] like Figure 1 As shown, in one embodiment, the number of the tinning protection components 300 is at least two, and the number of the insulating protection components 400 is at least two. It can be understood that the positions of the tinning protection components 300 and the insulating protection components 400 on the two wires are the same.
[0045] like Figure 3As shown, in one embodiment, the first tin-plated area 212 and the second tin-plated area 222 are both used for crimping terminal pieces.
[0046] like Figures 1 to 3 As shown, in one embodiment, the corrosion-resistant power harness 10 further includes a connecting rubber seat 500, the number of connecting ends of the connecting rubber seat 500 is at least two, and each connecting end of the connecting rubber seat 500 is used to connect with the terminal piece of the first tin-plated area 212 or the terminal piece of the second tin-plated area 222. It can be understood that the connecting rubber seat 500 is used to communicate with the socket of the power supply component, and the terminal piece at one end away from the connecting rubber seat 500 can be connected to the mainboard of the device, so that the power supply component can be electrically connected to the device through the power harness 10 to achieve electrical conduction.
[0047] like Figure 1 As shown, in one embodiment, the connecting adhesive seat 500 is an integral injection molding structure. It can be understood that this makes the structural stability of the connecting adhesive seat 500 better.
[0048] like Figure 4 , Figure 6 and Figure 7 As shown, in one embodiment, the insulating protection component 400 also includes a first sealant layer 450 and a second sealant layer 460, a third sealant layer 470 and a fourth sealant layer 480, the first sealant layer 450 is arranged at the connection between the first fixed sleeve 430 and the protective rubber sleeve 100, so that the first sealant layer 450 is respectively bonded to the first fixed sleeve 430 and the protective rubber sleeve 100, and the second sealant layer 460 is arranged at the connection between the first fixed sleeve 430 and the first exposed portion 210, so that the second sealant layer 460 is respectively bonded to the first fixed sleeve 430 and the first exposed portion 210. It can be understood that this can improve the sealing of the connection between the first fixed sleeve 430 and the protective rubber sleeve 100 and the sealing of the connection between the first fixed sleeve 430 and the first exposed part 210, thereby isolating the exposed copper wire 200 from contact with the air, thereby effectively avoiding the corrosion of the exposed copper wire 200, and further improving the corrosion resistance of the power harness 10.
[0049] like Figure 5 , Figure 8 and Fig. 9As shown, in one embodiment, the insulating protection component 400 further includes a third sealant layer 470 and a fourth sealant layer 480, wherein the third sealant layer 470 is disposed at the connection between the second fixed sleeve 440 and the protective rubber sleeve 100, so that the third sealant layer 470 is respectively bonded to the second fixed sleeve 440 and the protective rubber sleeve 100, and the fourth sealant layer 480 is disposed at the connection between the second fixed sleeve 440 and the second exposed portion 220, so that the fourth sealant layer 480 is respectively bonded to the second fixed sleeve 440 and the second exposed portion 220. It can be understood that this can improve the sealing performance of the connection between the second fixed sleeve 440 and the protective rubber sleeve 100 and the sealing performance of the connection between the second fixed sleeve 440 and the second exposed portion 220, so that the exposed copper wire 200 can be isolated from contact with the air, thereby effectively avoiding the corrosion of the exposed copper wire 200, and further improving the corrosion resistance of the power harness 10.
[0050] like Figure 2 , Figure 4 and 5 As shown, in one embodiment, the first fixed sleeve 430 and the second fixed sleeve 440 are both heat shrinkable tubes. It can be understood that the heat shrinkable tube is an integral injection molding structure with good structural stability and shrinks at high temperatures, so that the sealing of the connection between the first fixed sleeve 430 and the protective rubber sleeve 100 and the first exposed portion 210 can be improved, and the sealing of the connection between the second fixed sleeve 440 and the protective rubber sleeve 100 and the second fixed sleeve 440 and the second exposed portion 220 can be improved, and the corrosion resistance of the power harness 10 can be further improved.
[0051] The present disclosure also provides a power cord, comprising the corrosion-resistant power cord harness described in any of the above embodiments.
[0052] In this embodiment, the first exposed portion is provided with a first tin-plated area and a first blank area, and the second exposed portion is provided with a second tin-plated area and a second blank area, that is, the first blank area and the second blank area can prevent the tin liquid from infiltrating into the protective rubber sleeve when the power line harness is tinned to form the first tin-plated protective layer and the second tin-plated protective layer, so that the first tin-plated protective layer and the second tin-plated protective layer can be respectively coated in the first tin-plated area and the second tin-plated area. Then, by coating the first blank area and the second blank area with an insulating protective rubber layer, the first insulating protective rubber layer is coated in the first blank area, and the second insulating protective rubber layer is coated in the second blank area, so as to avoid the contact between air and the copper wires in the first blank area and the copper wires in the second blank area, thereby effectively avoiding the corrosion of the copper wires in the exposed part, and further effectively improving the corrosion resistance of the power line.
[0053] Furthermore, by tightening one end of the first fixed sleeve to one end of the protective rubber sleeve, the other end of the first fixed sleeve is tightened to the connection between the first tinned area of the first exposed part and the first blank area, one end of the second fixed sleeve is tightened to the other end of the protective rubber sleeve, and the other end of the second fixed sleeve is tightened to the connection between the second tinned area of the second exposed part and the second blank area, that is, the first fixed sleeve is used to further avoid the contact between the air and the copper wire in the first blank area, and the second fixed sleeve is used to further avoid the contact between the air and the copper wire in the second blank area. At the same time, it can also avoid the corrosion from spreading from the gap between the copper wire and the protective rubber sleeve to the copper wire of the protective rubber sleeve, thereby effectively ensuring that the power cord has good conductivity.
[0054] Compared with the prior art, the present invention has at least the following advantages:
[0055] 1. A first tin-plated area and a first blank area are provided in the first exposed part, and a second tin-plated area and a second blank area are provided in the second exposed part, that is, the first blank area and the second blank area can prevent the tin liquid from infiltrating into the protective rubber sleeve when the power harness is tinned to form the first tin-plated protective layer and the second tin-plated protective layer, so that the first tin-plated protective layer and the second tin-plated protective layer can be respectively coated in the first tin-plated area and the second tin-plated area. Then, by coating the first blank area and the second blank area with an insulating protective rubber layer, the first insulating protective rubber layer is coated in the first blank area, and the second insulating protective rubber layer is coated in the second blank area, so as to avoid the contact between air and the copper wires in the first blank area and the copper wires in the second blank area, thereby effectively avoiding the corrosion of the copper wires in the exposed part, and then effectively improving the corrosion resistance of the power harness.
[0056] 2. By tightening one end of the first fixed sleeve to one end of the protective rubber sleeve, the other end of the first fixed sleeve is tightened to the connection between the first tinned area of the first exposed part and the first blank area, one end of the second fixed sleeve is tightened to the other end of the protective rubber sleeve, and the other end of the second fixed sleeve is tightened to the connection between the second tinned area of the second exposed part and the second blank area, that is, the first fixed sleeve is used to further avoid the contact between the air and the copper wire in the first blank area, and the second fixed sleeve is used to further avoid the contact between the air and the copper wire in the second blank area. At the same time, it can also avoid the corrosion from the gap between the copper wire and the protective rubber sleeve to the copper wire of the protective rubber sleeve, thereby effectively ensuring that the power harness has good conductivity.
[0057] The above-mentioned embodiments only express several implementation methods of the present disclosure, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the disclosed patent. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present disclosure, and these all belong to the protection scope of the present disclosure. Therefore, the protection scope of the disclosed patent shall be subject to the attached claims.
Claims
1. A corrosion-resistant power harness, comprising a protective rubber sleeve and a copper wire, wherein the protective rubber sleeve is tightly bound to the copper wire, and a first exposed portion and a second exposed portion are formed at both ends of the copper wire, characterized in that: The first exposed portion is provided with a first tin-plated area and a first blank area, and the second exposed portion is provided with a second tin-plated area and a second blank area; The corrosion-resistant power harness also includes a tin-plated protection component and an insulating protection component; The tin-plated protective component comprises a first tin-plated protective layer and a second tin-plated protective layer, wherein the first tin-plated protective layer is disposed in the first tin-plated area so that the first tin-plated protective layer covers the first exposed portion, and the second tin-plated protective layer is disposed in the second tin-plated area so that the second tin-plated protective layer covers the second exposed portion; The insulating protection component includes a first insulating protective rubber layer, a second insulating protective rubber layer, a first fixed sleeve and a second fixed sleeve. The first insulating protective rubber layer is arranged in the first blank area so that the first insulating protective rubber layer covers the first exposed part. The second insulating protective rubber layer is arranged in the second blank area so that the second insulating protective rubber layer covers the second exposed part. One end of the first fixed sleeve is tightened to one end of the protective rubber sleeve, and the other end of the first fixed sleeve is tightened to the connection between the first tin-plated area and the first blank area of the first exposed part. One end of the second fixed sleeve is tightened to the other end of the protective rubber sleeve, and the other end of the second fixed sleeve is tightened to the connection between the second tin-plated area and the second blank area of the second exposed part.
2. The corrosion-resistant power harness according to claim 1, characterized in that: The number of the copper wires is at least two, and the number of the protective rubber sleeves is at least two.
3. The corrosion-resistant power harness according to claim 2, characterized in that: The number of the tin-plating protection components is at least two, and the number of the insulating protection components is at least two.
4. The corrosion-resistant power harness according to claim 2, characterized in that: The first tin-plated area and the second tin-plated area are both used for crimping terminal pieces.
5. The corrosion-resistant power harness according to claim 4, characterized in that: The corrosion-resistant power harness also includes a connecting rubber seat, the connecting rubber seat has at least two connecting ends, and each connecting end of the connecting rubber seat is used to connect to a terminal piece in the first tin-plated area or a terminal piece in the second tin-plated area.
6. The corrosion-resistant power harness according to claim 5, characterized in that: The connecting rubber seat is an integral injection molding structure.
7. The corrosion-resistant power harness according to claim 1, characterized in that: The insulating protection component also includes a first sealant layer, a second sealant layer, a third sealant layer and a fourth sealant layer. The first sealant layer is arranged at the connection between the first fixed sleeve and the protective rubber sleeve, so that the first sealant layer is respectively bonded to the first fixed sleeve and the protective rubber sleeve. The second sealant layer is arranged at the connection between the first fixed sleeve and the first exposed portion, so that the second sealant layer is respectively bonded to the first fixed sleeve and the first exposed portion.
8. The corrosion-resistant power harness according to claim 7, characterized in that: The insulating protection component also includes a third sealant layer and a fourth sealant layer. The third sealant layer is arranged at the connection between the second fixed sleeve and the protective rubber sleeve, so that the third sealant layer is respectively bonded to the second fixed sleeve and the protective rubber sleeve. The fourth sealant layer is arranged at the connection between the second fixed sleeve and the second exposed portion, so that the fourth sealant layer is respectively bonded to the second fixed sleeve and the second exposed portion.
9. The corrosion-resistant power harness according to claim 1, characterized in that: The first fixing sleeve and the second fixing sleeve are both heat shrinkable tubes.
10. A power cord, characterized in that: A corrosion-resistant power harness comprising any one of claims 1-9.
Citation Information
Patent Citations
Refrigerator water -resistant power line
CN207542472U