Hair dye production raw material mixing equipment

By designing a semi-automatic loading mechanism and using mechanical transportation of lifting modules and translation modules, the problem of manual loading consumes a lot of manpower and poor adaptability of automatic loading is solved, and an efficient and flexible raw material loading process is achieved.

CN222641905UActive Publication Date: 2025-03-21SICHUAN MEILANING POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202421375496.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-21
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

In the prior art, manual loading consumes a lot of manpower, automatic loading systems have poor adaptability and high maintenance costs.

Method used

A semi-automatic loading mechanism is designed, including a lifting module and a translation module. Instead of manual handling through mechanical transportation, the barrel is easy to clean and has strong adaptability.

Benefits of technology

It greatly reduces the labor intensity of manual handling, improves loading efficiency, and has strong adaptability to quickly adjust or change raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses hair dye production raw material mixing equipment which comprises a feeding mechanism, a mixing tank, a weighing table and a charging basket, the mixing tank is fixed on the operation frame, and the feeding mechanism is fixed on one side of the mixing tank; the feeding mechanism comprises a supporting column and a cross beam fixed to the top of the supporting column, and the supporting column is higher than the operation frame. And a lifting module for driving the charging basket to lift and a translation module for driving the lifting module to translate are arranged below the cross beam. According to the scheme, the feeding mechanism is a semi-automatic feeding mechanism, manual weighing and batching are conducted, and then mechanical transportation is conducted. The labor intensity of manual carrying is greatly reduced, and the feeding task can be completed more quickly. And the material barrel is easy to clean and high in adaptability, and raw materials can be rapidly adjusted or changed according to different production requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixing equipment, in particular to a mixing equipment for raw materials for producing hair dyes. Background Art

[0002] The preparation of hair dye has different formulas and different raw material ratios. Various raw materials can be evenly mixed through mixing equipment. In order to ensure the accurate ratio of the ingredients of the hair dye, the raw materials need to be weighed in advance and then poured into the mixing tank for stirring. There are generally two feeding methods in the prior art: manual feeding and automatic feeding. Among them, manual feeding requires workers to carry the weighed raw materials and pour them into the mixing tank in sequence. However, the volume of the mixing tank is very large, and each time the material is fed, it is necessary to climb up and down the stairs to the operating platform, and the weight of the raw materials is heavy. Generally, ordinary mixing tanks on the market can accommodate 1-2 tons of raw materials, so each time the material is fed, a lot of manpower is consumed. The automatic feeding system is connected to the mixing tank for feeding through a stainless steel pipeline system with an automatic weighing function. Although it can save a lot of manpower, its pipeline route and electrical components are relatively complex, difficult to maintain and high maintenance cost, and poor adaptability. Since the inside of the pipeline is not easy to clean, each pipeline can only match the same raw material. If the production line needs to replace or adjust a certain raw material, it needs to be replaced as a whole, which is costly. Utility Model Content

[0003] In view of the above-mentioned deficiencies in the prior art, the utility model provides a raw material mixing device for hair dye production, which solves the problems in the prior art of manual feeding consuming a large amount of manpower and poor adaptability of automatic feeding.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] Provided is a hair dye production raw material mixing device, which comprises a feeding mechanism, a mixing tank, a weighing platform and a material barrel; the mixing tank is fixed on an operating frame, and the feeding mechanism is fixed on one side of the mixing tank; the feeding mechanism comprises a supporting column and a crossbeam fixed on the top of the supporting column, and the height of the supporting column is higher than the height of the operating frame; a lifting module for driving the material barrel to rise and fall and a translation module for driving the lifting module to translate are arranged below the crossbeam.

[0006] The beneficial effects of the utility model are as follows: the feeding mechanism in the present scheme is a semi-automatic feeding mechanism, which is manually weighed and mixed before being transported mechanically. The lifting module can lift the barrel to a suitable height, replacing manual lifting with machinery, and the translation module can transport the barrel to the vicinity of the mixing tank feed port, which greatly reduces the labor intensity of manual handling and can complete the feeding task more quickly. In addition, the barrel is easy to clean and has strong adaptability, and the raw materials can be quickly adjusted or changed according to different production needs.

[0007] Furthermore, the translation module includes a screw, a slider and a slideway, the two ends of the slideway are fixedly connected to the support column, and the two ends of the screw are rotatably connected to the support column; a motor for driving the screw to rotate is fixedly connected to the crossbeam; the upper and lower parts of the slider are respectively provided with mounting holes that pass through them horizontally, and a screw nut that cooperates with the screw is fixedly connected inside the upper mounting hole, and the slideway passes through the mounting hole at the lower part of the slider and is slidably connected to the slider.

[0008] The beneficial effects of the above technical solution are: the motor drives the lead screw to rotate, drives the lead screw nut to move linearly along the lead screw, and drives the slider to move linearly along the slideway. The slideway can prevent the slider from rotating and share the load on the lead screw, avoiding the lead screw from bearing the weight directly.

[0009] Furthermore, the lifting module includes a fixed pulley and a driving assembly fixed to the lower surface of the fixed plate, the driving assembly includes a wire take-up drum and a motor driving the wire take-up drum to rotate; the fixed pulley is movably connected to the movable pulley through a lifting rope, and the movable pulley is movably connected to the wire take-up drum through a lifting rope; the bottom of the movable pulley is fixedly connected to a connecting rod for connecting a material barrel; the upper surface of the fixed plate is fixedly connected to the lower surface of the slider.

[0010] The beneficial effect of the above technical solution is that after the material barrel is connected to the connecting rod, the motor tightens or loosens the suspension rope by driving the take-up drum to rotate forward or reverse, and cooperates with the labor-saving pulley group to realize the lifting and lowering of the material barrel.

[0011] Furthermore, the work frame includes a vertical support and a transverse support plate fixed perpendicularly to the vertical support, a guardrail is fixed perpendicularly to the edge of the transverse support plate; a through hole is provided at one end of the transverse support plate for the top of the mixing tank to extend out, and the side wall of the mixing tank is fixedly connected to the transverse support plate through a fixing piece; the other end of the transverse support plate is fixedly connected to the top of the step ladder. Since the mixing tank is large in size and its height is obviously higher than the height of a human, it is not convenient for workers to load materials. Therefore, the mixing tank can be fixed on the transverse support plate, and the space not occupied by the mixing tank can be stepped on by workers as a working platform.

[0012] Furthermore, a cover is provided at the top of the mixing tank, and the cover includes a movable cover and a fixed cover fixedly connected to the side wall of the mixing tank, and the movable cover is hinged to the fixed cover. The cover can prevent the material in the mixing tank from splashing out. The movable cover is provided for easy feeding, and the feed port can be exposed by lifting the movable cover.

[0013] Furthermore, the top end of the stirring shaft of the mixing tank extends out of the fixed cover body and is connected to the stirring motor.

[0014] Furthermore, the bottom of the mixing tank is suspended, and the discharge port of the mixing tank is arranged at the bottom of the mixing tank, so as to facilitate the connection of the discharge pipe and the discharge of the material.

[0015] Furthermore, a handle is rotatably connected to the side wall of the bucket, and the handle is connected to the lifting module, so as to facilitate the overturning and dumping of the bucket. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 Schematic diagram of raw material mixing equipment for hair dye production;

[0017] Figure 2 for Figure 1 The enlarged cross-sectional view at A in FIG.

[0018] Figure 3 for Figure 1 A top view of the cover of the mixing tank.

[0019] Among them, 1. feeding mechanism; 11. support column; 12. crossbeam; 13. lifting module; 131. driving assembly; 132. lifting rope; 133. fixed pulley; 134. movable pulley; 14. connecting rod; 15. fixed plate; 17. slideway; 18. slider; 19. screw; 2. work frame; 21. vertical support; 22. fixing parts; 23. guardrail; 24. ladder; 25. horizontal support plate; 3. mixing tank; 31. stirring motor; 32. discharge port; 33. movable cover; 34. fixed cover; 4. bucket; 41. handle; 5. weighing platform. DETAILED DESCRIPTION

[0020] The specific implementation methods of the utility model are described below to facilitate technical personnel in this technical field to understand the utility model, but it should be clear that the utility model is not limited to the scope of the specific implementation methods. For ordinary technical personnel in this technical field, as long as various changes are within the spirit and scope of the utility model defined and determined by the attached claims, these changes are obvious, and all utility model creations using the concept of the utility model are protected.

[0021] like Figure 1 As shown, the hair dye production raw material mixing device of this scheme includes a feeding mechanism 1, a mixing tank 3, a weighing platform 5 and a material barrel 4; the mixing tank 3 is fixed on the working frame 2, and the feeding mechanism 1 is fixed on one side of the mixing tank 3. The bottom of the mixing tank 3 is suspended, and the discharge port 32 of the mixing tank 3 is set at the bottom of the mixing tank 3. It is convenient to connect the discharge pipe and more convenient to discharge.

[0022] The loading mechanism 1 includes a support column 11 and a crossbeam 12 fixed to the top of the support column 11. The height of the support column 11 is higher than the height of the work frame 2. A lifting module 13 for driving the material barrel 4 to rise and fall and a translation module for driving the lifting module 13 to translate are arranged below the crossbeam 12. The side wall of the material barrel 4 is rotatably connected with a handle 41. When in use, the handle 41 of the material barrel 4 is connected to the lifting module 13, so that the material barrel 4 can be turned over and the raw materials therein can be poured out.

[0023] The feeding mechanism 1 in this solution is a semi-automatic feeding mechanism 1, which is manually weighed and mixed before being transported mechanically. The lifting module 13 can make the barrel 4 rise to a suitable height, replacing manual lifting with machinery, and the translation module can transport the barrel 4 to the vicinity of the feeding port of the mixing tank 3, which greatly reduces the labor intensity of manual handling and can complete the feeding task more quickly. In addition, the barrel 4 is easy to clean and has strong adaptability, and can quickly adjust or change the raw materials according to different production needs.

[0024] When in use, first place the empty barrel 4 on the weighing platform 5, connect the barrel 4 to the lifting module, and continue to add raw materials to the barrel 4, which can be directly drawn from the raw material storage tank into the barrel 4 through a hose and a pump. After the weight reaches the preset value, start the lifting module 13 to raise the height of the barrel 4 to a suitable position, and then start the translation module to transport the barrel 4 to the vicinity of the feed port of the mixing tank 3. Finally, the barrel 4 is tilted manually and the raw materials are poured into the mixing tank 3. The length of the crossbeam 12 can be adjusted according to the actual working conditions. It is best to span the entire work frame 2 for easier operation. The crossbeam 12 is preferably located above the mixing tank 3.

[0025] refer to Figure 2 The translation module includes a lead screw 19, a slider 18 and a slideway 17. Both ends of the slideway 17 are fixedly connected to the support column 11, and both ends of the lead screw 19 are rotatably connected to the support column 11. A motor that drives the lead screw 19 to rotate is fixedly connected to the crossbeam 12.

[0026] The upper and lower parts of the slider 18 are respectively provided with mounting holes which pass through horizontally. A lead screw nut which cooperates with the lead screw 19 is fixedly connected inside the upper mounting hole. The slideway 17 passes through the mounting hole at the lower part of the slider 18 and is slidably connected with the slider 18. The motor drives the lead screw 19 to rotate, drives the lead screw nut to move linearly along the lead screw 19, and drives the slider 18 to move linearly along the slideway 17. The slideway 17 can prevent the slider 18 from rotating, and can share the load on the lead screw 19, so as to prevent the lead screw 19 from bearing the weight directly.

[0027] The lifting module 13 includes a fixed pulley 133 fixed to the lower surface of the fixed plate 15 and a driving assembly 131, and the driving assembly 131 includes a take-up drum and a motor for driving the take-up drum to rotate. The fixed pulley 133 is movably connected to the movable pulley 134 through the suspension rope 132, and the movable pulley 134 is movably connected to the take-up drum through the suspension rope 132; the bottom of the movable pulley 134 is fixedly connected to a connecting rod 14 for connecting the barrel 4; the upper surface of the fixed plate 15 is fixedly connected to the lower surface of the slider 18. After the barrel 4 is connected to the connecting rod 14, the motor tightens or loosens the suspension rope 132 by driving the take-up drum to rotate forward or reverse, and cooperates with the labor-saving pulley group to realize the lifting and lowering of the barrel 4.

[0028] Specifically, the movable pulley 134 and the fixed pulley 133 are both provided with connectors with connecting hooks, such as Figure 2 As shown, one end of the suspension rope 132 is hung on the connecting hook of the movable pulley 134, first passing around the fixed pulley 133, then passing around the movable pulley 134, and then winding around the take-up drum. Therefore, when the take-up drum tightens the suspension rope 132, the movable pulley 134 will move upward, thereby driving the connecting rod 14 to move upward. Since the fixed plate 15 is fixed to the slider 18, when the motor drives the lead screw 19 to rotate, the movement of the slider 18 will also drive the fixed plate 15 to move, thereby driving the barrel 4 to move horizontally until it is transported to the destination.

[0029] Reference again Figure 1 The work frame 2 includes a vertical support 21 and a horizontal support plate 25 vertically fixed to the vertical support 21, and a circle of guardrail 23 is vertically fixed to the edge of the horizontal support plate 25; a through hole is opened at one end of the horizontal support plate 25 for the top of the mixing tank 3 to extend out, and the side wall of the mixing tank 3 is fixedly connected to the horizontal support plate 25 through a fixing piece 22; the other end of the horizontal support plate 25 is fixedly connected to the top of the step ladder 24.

[0030] Since the mixing tank 3 is large in size and obviously higher than the height of a human being, it is not convenient for workers to load materials. Therefore, the mixing tank 3 can be fixed on the transverse support plate 25, and the space not occupied by the mixing tank 3 can be stepped on by workers as a working platform. A circle of guardrails 23 are fixed around the transverse support plate 25 to prevent workers from falling, and a step ladder 24 is fixedly connected to facilitate workers to go up and down, and no guardrail 23 is set at the place where the step ladder 24 is connected.

[0031] refer to Figure 3 The top of the mixing tank 3 is provided with a cover, which includes a movable cover 33 and a fixed cover 34 fixedly connected to the side wall of the mixing tank 3, and the movable cover 33 is hinged to the fixed cover 34. The cover can prevent the material in the mixing tank 3 from splashing out. The movable cover 33 is provided for easy feeding, and the feed port can be exposed by lifting the movable cover 33. The top of the stirring shaft of the mixing tank 3 extends out of the fixed cover 34 and is connected to the stirring motor 31.

[0032] In summary, this solution greatly reduces the labor intensity of manual handling by setting up a semi-automatic loading mechanism 1, and can complete the loading task more quickly. It also has strong adaptability and can quickly adjust or change raw materials according to different production needs.

Claims

1. A raw material mixing device for hair dye production, characterized in that: The invention comprises a feeding mechanism (1), a mixing tank (3), a weighing platform (5) and a material barrel (4); the mixing tank (3) is fixed on an operation frame (2), and the feeding mechanism (1) is fixed on one side of the mixing tank (3); the feeding mechanism (1) comprises a support column (11) and a crossbeam (12) fixed on the top of the support column (11), and the height of the support column (11) is higher than the height of the operation frame (2); a lifting module (13) for driving the material barrel (4) to rise and fall and a translation module for driving the lifting module (13) to translate are arranged below the crossbeam (12).

2. The hair dye production raw material mixing equipment according to claim 1, characterized in that: The translation module comprises a lead screw (19), a slider (18) and a slideway (17); both ends of the slideway (17) are fixedly connected to the support column (11); both ends of the lead screw (19) are rotatably connected to the support column (11); a motor for driving the lead screw (19) to rotate is fixedly connected to the crossbeam (12); The upper and lower parts of the slider (18) are respectively provided with mounting holes which pass through horizontally, a screw nut which cooperates with the screw (19) is fixedly connected inside the upper mounting hole, and the slideway (17) passes through the mounting hole at the lower part of the slider (18) and is slidably connected with the slider (18).

3. The hair dye production raw material mixing equipment according to claim 2, characterized in that: The lifting module (13) comprises a fixed pulley (133) fixed to the lower surface of the fixed plate (15) and a driving assembly (131), wherein the driving assembly (131) comprises a wire take-up drum and a motor for driving the wire take-up drum to rotate; The fixed pulley (133) is movably connected to the movable pulley (134) via a suspension rope (132), and the movable pulley (134) is movably connected to the take-up reel via the suspension rope (132); a connecting rod (14) for connecting to a material barrel (4) is fixedly connected to the bottom of the movable pulley (134); and the upper surface of the fixed plate (15) is fixedly connected to the lower surface of the sliding block (18).

4. The hair dye production raw material mixing equipment according to claim 1, characterized in that: The work frame (2) comprises a vertical support (21) and a transverse support plate (25) vertically fixed to the vertical support (21); a guardrail (23) is vertically fixed to the edge of the transverse support plate (25); a through hole is provided at one end of the transverse support plate (25) for the top end of the mixing tank (3) to extend out; the side wall of the mixing tank (3) is fixedly connected to the transverse support plate (25) through a fixing member (22); the other end of the transverse support plate (25) is fixedly connected to the top of the step ladder (24).

5. The hair dye production raw material mixing equipment according to claim 1, characterized in that: A cover body is provided at the top of the mixing tank (3), and the cover body comprises a movable cover body (33) and a fixed cover body (34) fixedly connected to the side wall of the mixing tank (3), and the movable cover body (33) is hinged to the fixed cover body (34).

6. The hair dye production raw material mixing device according to claim 5, characterized in that: The top end of the stirring shaft of the mixing tank (3) extends out of the fixed cover (34) and is connected to the stirring motor (31).

7. The hair dye production raw material mixing equipment according to claim 1, characterized in that: The bottom of the mixing tank (3) is suspended in the air, and the discharge port (32) of the mixing tank (3) is arranged at the bottom of the mixing tank (3).

8. The hair dye production raw material mixing equipment according to claim 1, characterized in that: The side wall of the material barrel (4) is rotatably connected to a handle (41), and the handle (41) is connected to the lifting module (13).

Citation Information

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