Circulation type chemical auxiliary reaction kettle
By designing a circular chemical additive reactor, the reaction and liquid circulation of chemical agents and gases are achieved using the intake pipe and a check valve, the problems of complex structure and high manufacturing cost of the existing reactor are solved, and the sufficient reaction of chemical agents and the circulation recovery of gases are achieved.
Patent Information
- Application Number
- CN202420801820.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-18
AI Technical Summary
In actual use, existing water-based polyurethane emulsion reactors have problems such as complex structure, many parts and high manufacturing costs.
A circular chemical additive reactor is designed to transport gas into the inner box through the intake pipe, and the chemical agent flows into the inner box with the gas using the check valve at the bottom of the inner box to react with the gas, and the liquid circulation is realized through the liquid outlet pipe, avoiding dependence on the stirring device inside the reaction vessel.
The full reaction and liquid circulation of chemical agents are achieved, the structure is simplified, the manufacturing cost is reduced, and the circulation and recycling of gases are achieved through the bend.
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Figure CN222642039U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of reaction kettles, in particular to a circulating chemical additive reaction kettle. Background Art
[0002] A reactor is broadly understood as a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticide, dye, medicine and food. They are pressure vessels used to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization and condensation, such as reactors, reaction pots, decomposition pots, polymerization pots, etc.; the materials are generally carbon-manganese steel, stainless steel, zirconium, nickel-based alloys and other composite materials. There are many types of reactors, and the circulating reactor is one of them.
[0003] The application of the circulating reactor is very extensive. It is often used in the production process of chemical additives. In the prior art, Chinese Patent Publication No. CN219744828U discloses an aqueous polyurethane emulsion reactor, which belongs to the technical field of polyurethane emulsion synthesis equipment, including a reactor body and a reactor cover, wherein the bottom of the reactor body is provided with a discharge port, and the top of the reactor cover is provided with a feed port; a heating jacket is provided on the outside of the reactor body; an agitator is provided on the inside of the reactor body, and the agitator includes a first agitator, a second agitator and a third agitator; the first agitator is a frame-type agitator structure, the second agitator is an axial agitator structure, and the third agitator is movably arranged between the upper and lower adjacent agitators of the second agitator, and the agitator of the first agitator is attached to the side of the agitator of the third agitator. The aqueous polyurethane emulsion reactor of the utility model can be applied to the production of aqueous polyurethane emulsion reaction, ensuring that the aqueous polyurethane emulsion is fully stirred and reacted in the reactor to avoid gelation during the production process.
[0004] However, the aqueous polyurethane emulsion reactor provided in the above technical solution still has many disadvantages in actual use. For example, when the materials inside the reactor are subjected to chemical reactions, the materials inside the reactor need to be stirred and mixed by an agitator, which results in a large number of internal parts in the reactor, a complex structure, and a high manufacturing cost. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] To solve the above problems, the utility model adopts the following technical solutions.
[0007] A circulating chemical additive reactor comprises a storage tank, the top of which is provided with an opening, and the storage tank is threadedly connected to a tank cover through the opening, the bottom of the storage tank is connected to a discharge valve, the inner bottom end of the storage tank is movably connected to an inner box, a plurality of first one-way valves are provided on the inner side of the bottom end of the inner box, the top of the inner box is movably connected to a box cover, a plurality of liquid outlet pipes are threadedly connected to the outer side of the top end of the inner box, the ends of the plurality of liquid outlet pipes are all connected to a second one-way valve, an air inlet pipe is provided inside the inner box, the bottom end of the air inlet pipe is located at the bottom of the inner box, and the top end of the air inlet pipe passes through the tank cover and the box cover.
[0008] Preferably, the vertical center line of the inner box coincides with the vertical center line of the storage tank, the first one-way valves are evenly distributed in a ring shape about the vertical center line of the inner box, and the positions of the first one-way valves correspond one-to-one to the positions of the liquid outlet pipes.
[0009] Preferably, the top end of the air inlet pipe is connected to a transfer box, a connection port is provided on the top of the transfer box, a bent pipe is provided on one side of the transfer box, one end of the bent pipe is connected to the transfer box through a small one-way valve, and the other end of the bent pipe passes through the tank cover and is connected to the storage tank.
[0010] Preferably, a sealing cover is provided on one side of the connection port, and a knob is fixedly connected to one end of the sealing cover, the knob is rotatably connected to the adapter box, and the bottom surface of the sealing cover is in contact with the top surface of the adapter box.
[0011] Preferably, a plurality of feed pipes are arranged on the outside of the tank cover, and the feed pipes penetrate the tank cover and communicate with the storage tank, the feed pipes and the tank cover are threadedly connected, a threaded opening is provided at the top of the feed pipe, and the feed pipe is threadedly connected to a piston through the threaded opening.
[0012] Preferably, a spiral tube is fixedly connected to the outside of the storage tank, the inner ring size of the spiral tube matches the outer diameter size of the storage tank, and both ends of the spiral tube are fixedly connected to connectors, which are communicated with the inside of the spiral tube.
[0013] Preferably, the bottom of the storage tank is rotatably connected to a plurality of threaded telescopic columns, the bottom ends of the plurality of threaded telescopic columns are fixedly connected to a bottom plate, and the plurality of threaded telescopic columns are symmetrical about the vertical center line of the storage tank. Beneficial Effects
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model can transport the gas involved in the reaction into the inner box through the air inlet pipe, and can allow the chemical agent entering the storage tank to flow into the inner box through the first one-way valve at the bottom of the inner box, and react with the gas in the inner box. At the same time, the air inlet pipe is used to transport gas to the inner box, so that the chemical agent on the top of the inner box is discharged from the second one-way valve into the storage tank through the liquid outlet pipe, thereby realizing liquid circulation, so that the chemical agent in the storage tank can be circulated and turned over to fully react, and the device can realize liquid turning without adding a stirring device inside, has a simple structure and low manufacturing cost, and can use a bent pipe to transport the unreacted excess gas in the storage tank to the adapter box, thereby realizing the circulation of the device and ensuring that the excess gas in the storage tank is easy to recycle and reuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the inner box of the present utility model.
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the can cover of the utility model.
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the storage tank of the utility model.
[0020] Figure 5 It is a schematic diagram of the overall side structure of the utility model.
[0021] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0022] 1. Storage tank; 2. Tank cover; 3. Discharge valve; 4. Inner box; 5. First one-way valve; 6. Box cover; 7. Liquid outlet pipe; 8. Second one-way valve; 9. Air inlet pipe; 10. Adapter box; 11. Connecting port; 12. Elbow pipe; 13. Sealing cover; 14. Feed pipe; 15. Knob; 16. Piston; 17. Spiral tube; 18. Connector; 19. Threaded telescopic column; 20. Bottom plate. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0026] See also Figure 1-5 The utility model provides an embodiment: a circulating chemical additive reactor, including a storage tank 1, the top of the storage tank 1 is provided with an opening, and the storage tank 1 is threadedly connected to a tank cover 2 through the opening, the bottom of the storage tank 1 is connected to a discharge valve 3, and the bottom of the storage tank 1 is rotatably connected to a plurality of threaded telescopic columns 19, the bottom ends of the plurality of threaded telescopic columns 19 are fixedly connected to a bottom plate 20, and the plurality of threaded telescopic columns 19 are symmetrical about the vertical center line of the storage tank 1, and the device can be placed on an external horizontal plane through the bottom plate 20 to prop up and prevent wear between the bottom of the storage tank 1 and the external horizontal plane. The threaded telescopic columns 19 are rotated to adjust the distance between the bottom plate 20 and the storage tank 1, so as to facilitate adjusting the height of the device and also facilitate placing the device on uneven ground.
[0027] In this embodiment, a spiral tube 17 is fixedly connected to the outside of the storage tank 1, and the inner ring size of the spiral tube 17 is consistent with the outer diameter size of the storage tank 1. Both ends of the spiral tube 17 are fixedly connected with connectors 18, and the connector 18 is communicated with the inside of the spiral tube 17. The spiral tube 17 can be connected to an external warm water delivery equipment by means of the connector 18, so that warm water flows in from one end of the spiral tube 17 and flows out from the other end. The spiral tube 17 is coiled on the outside of the storage tank 1, which can play a role in heat preservation and temperature regulation of the storage tank 1.
[0028] In this embodiment, a plurality of feed pipes 14 are provided on the outer side of the tank cover 2, and the feed pipes 14 penetrate the tank cover 2 and communicate with the storage tank 1. The feed pipes 14 and the tank cover 2 are threadedly connected, a threaded opening is provided at the top of the feed pipe 14, and a piston 16 is threadedly connected to the feed pipe 14 through the threaded opening. The piston 16 on the feed pipe 14 is rotated to remove it, and the chemical agent that needs to react is transported to the interior of the device through the feed pipe 14.
[0029] In this embodiment, the inner bottom end of the storage tank 1 is movably connected with the inner box 4, and a plurality of first one-way valves 5 are provided on the inner side of the bottom end of the inner box 4. The top of the inner box 4 is movably connected with the box cover 6. An air inlet pipe 9 is provided inside the inner box 4. The bottom end of the air inlet pipe 9 is located at the bottom of the inner box 4, and the top end of the air inlet pipe 9 passes through the tank cover 2 and the box cover 6. The top end of the air inlet pipe 9 is connected with an adapter box 10. The top of the adapter box 10 is provided with a connecting port 11. The connecting port 11 on the adapter box 10 is used to connect the air inlet pipe 9 to the inner box 4. , the device can be connected to the external gas pipeline, so that the gas involved in the reaction can be transported to the inner box 4 through the air inlet pipe 9. The box cover 6 can play a limiting and guiding role for the air inlet pipe 9. The top outer side of the inner box 4 is threadedly connected with multiple liquid outlet pipes 7. The vertical center line of the inner box 4 coincides with the vertical center line of the storage tank 1. The first one-way valve 5 is evenly distributed in a ring shape with respect to the vertical center line of the inner box 4. The position of the first one-way valve 5 corresponds to the position of the liquid outlet pipe 7 one by one. The ends of the liquid outlet pipes 7 are all connected with the second one-way valve 8. Through the first one-way valve 5 at the bottom of the inner box 4, the chemical agents entering the storage tank 1 can flow into the inner box 4 and react with the gas in the inner box 4. At the same time, the air inlet pipe 9 is used to supply gas to the inner box 4, so that the chemical agents on the top of the inner box 4 are discharged from the second one-way valve 8 into the storage tank 1 through the liquid outlet pipe 7, so as to realize liquid circulation, so that the chemical agents in the storage tank 1 can circulate and turn over, and fully react. In addition, the liquid can be turned over without adding a stirring device inside the device, and the structure is simple and the manufacturing cost is low. A bend pipe 12 is provided on one side of the adapter box 10, and one end of the bend pipe 12 is communicated with the adapter box 10 through a small one-way valve, and the other end of the bend pipe 12 passes through the tank cover 2 and communicates with the storage tank 1. By using the bend pipe 12, the excess gas that has not reacted in the storage tank 1 can be transported to the adapter box 10, so as to realize the circulation of the device and ensure that the excess gas in the storage tank 1 is easy to be recycled.
[0030] In this embodiment, a sealing cover 13 is provided on one side of the connection port 11, and a knob 15 is fixedly connected to one end of the sealing cover 13. The knob 15 is rotatably connected to the adapter box 10. The bottom surface of the sealing cover 13 is in contact with the top surface of the adapter box 10. Rotating the knob 15 can drive the sealing cover 13 to rotate, so that when the device is not in use, the sealing cover 13 can be used to seal the connection port 11 to prevent external dust particles from entering the adapter box 10.
[0031] Working principle: When using the device, first, the bottom plate 20 can be used to prop up the device on the external horizontal plane to prevent wear between the bottom of the storage tank 1 and the external horizontal plane. The threaded telescopic column 19 can be rotated to adjust the distance between the bottom plate 20 and the storage tank 1, which is convenient for adjusting the height of the device and also convenient for placing the device on uneven ground. The spiral tube 17 can be connected to the external warm water delivery equipment by using the connector 18, so that warm water flows in from one end of the spiral tube 17 and flows out from the other end. The spiral tube 17 is coiled on the outside of the storage tank 1, which can keep the storage tank 1 warm and regulate the temperature. The piston 16 on the delivery pipe 14 is rotated to remove the piston 16, and the chemical agent that needs to react is delivered to the inside of the device through the delivery pipe 14. The piston 16 is covered, and the connection port 11 on the adapter box 10 can be used to connect the device to the external gas pipeline. The connection is made to facilitate the delivery of the gas involved in the reaction to the inner box 4 through the air inlet pipe 9. Through the first one-way valve 5 at the bottom of the inner box 4, the chemical agent entering the storage tank 1 can flow into the inner box 4 and react with the gas in the inner box 4. At the same time, the air inlet pipe 9 is used to supply gas to the inner box 4, so that the chemical agent on the top of the inner box 4 is discharged from the second one-way valve 8 into the storage tank 1 through the liquid outlet pipe 7, so as to realize liquid circulation, so that the chemical agent in the storage tank 1 can circulate and turn over, and fully react. In addition, the liquid can be turned over without adding a stirring device inside the device, the structure is simple, and the manufacturing cost is low. By using the bent pipe 12, the excess gas that has not reacted in the storage tank 1 can be delivered to the adapter box 10, so as to realize the circulation of the device, and ensure that the excess gas in the storage tank 1 is easy to be recycled and reused. By opening the discharge valve 3, the liquid after the reaction can be discharged from the storage tank 1.
[0032] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.
Claims
1. A circulating chemical additive reactor, comprising a storage tank (1), the top of the storage tank (1) is provided with an opening, and the storage tank (1) is threadedly connected to a tank cover (2) through the opening, and the bottom of the storage tank (1) is connected to a discharge valve (3), characterized in that: The inner bottom end of the storage tank (1) is movably connected to an inner box (4), a plurality of first one-way valves (5) are provided on the inner side of the bottom end of the inner box (4), a box cover (6) is movably connected to the top of the inner box (4), a plurality of liquid outlet pipes (7) are threadedly connected to the outer side of the top end of the inner box (4), and the ends of the plurality of liquid outlet pipes (7) are all connected to a second one-way valve (8), and an air intake pipe (9) is provided inside the inner box (4), the bottom end of the air intake pipe (9) is located at the bottom of the inner box (4), and the top end of the air intake pipe (9) passes through the tank cover (2) and the box cover (6).
2. A circulating chemical additive reactor according to claim 1, characterized in that: The vertical center line of the inner box (4) coincides with the vertical center line of the storage tank (1), the first one-way valves (5) are evenly distributed in a ring shape about the vertical center line of the inner box (4), and the positions of the first one-way valves (5) correspond one-to-one to the positions of the liquid outlet pipes (7).
3. A circulating chemical additive reactor according to claim 2, characterized in that: The top end of the air inlet pipe (9) is connected to an adapter box (10), a connection port (11) is provided at the top of the adapter box (10), a curved pipe (12) is provided on one side of the adapter box (10), one end of the curved pipe (12) is connected to the adapter box (10) via a small one-way valve, and the other end of the curved pipe (12) passes through the tank cover (2) and is connected to the storage tank (1).
4. A circulating chemical additive reactor according to claim 3, characterized in that: A sealing cover (13) is provided on one side of the connection port (11), and a rotary knob (15) is fixedly connected to one end of the sealing cover (13); the rotary knob (15) is rotatably connected to the adapter box (10), and the bottom surface of the sealing cover (13) is in contact with the top surface of the adapter box (10).
5. A circulating chemical additive reactor according to claim 1, characterized in that: A plurality of material delivery pipes (14) are arranged on the outer side of the tank cover (2), and the material delivery pipes (14) penetrate the tank cover (2) and communicate with the material storage tank (1). The material delivery pipes (14) and the tank cover (2) are threadedly connected, and a threaded opening is formed at the top end of the material delivery pipe (14), and the material delivery pipe (14) is threadedly connected to a piston (16) via the threaded opening.
6. A circulating chemical additive reactor according to claim 1, characterized in that: The outer side of the material storage tank (1) is fixedly connected to a spiral tube (17), the inner ring size of the spiral tube (17) matches the outer diameter size of the material storage tank (1), and both ends of the spiral tube (17) are fixedly connected to connectors (18), and the connectors (18) are in communication with the interior of the spiral tube (17).
7. A circulating chemical additive reactor according to claim 1, characterized in that: The bottom of the storage tank (1) is rotatably connected to a plurality of threaded telescopic columns (19), the bottom ends of the plurality of threaded telescopic columns (19) are fixedly connected to a bottom plate (20), and the plurality of threaded telescopic columns (19) are symmetrical about the vertical center line of the storage tank (1).
Citation Information
Patent Citations
Waterborne polyurethane emulsion reaction kettle
CN219744828U