Anti-blocking cyclone separator

By designing the flushing mechanism and wall scraping mechanism in the cyclone separator, the problem of easy blockage of traditional cyclone separators is solved, achieving more efficient separation and lower energy consumption.

CN222642264UActive Publication Date: 2025-03-21YINGKOU QINGYING PETROLEUM CHEM EQUIP
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Patent Information

Application Number
CN202420757184.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-21
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

Traditional cyclone separators lack sufficient consideration for the blockage problem in structural design, resulting in a steady accumulation of solid particles during the separation process, resulting in blockage, affecting the separation efficiency and increasing maintenance costs.

Method used

An anti-blocking cyclone separator is designed, and a combination of the cyclone separator body, air inlet, air outlet, outlet, flushing mechanism and wall scraping mechanism is adopted. Through the combination of the flushing mechanism and wall scraping mechanism, the dust treatment and dust scraping are achieved to avoid the occurrence of clogging.

Benefits of technology

It effectively avoids the problem that dust is difficult to deal with after the inner wall of the cyclone separator is junction, reduces the frequency of blockage, improves separation efficiency, and reduces energy consumption through shared power sources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-blocking cyclone separator which comprises a cyclone separator body, an air inlet is formed in the cyclone separator body, an air outlet is formed in the upper end of the cyclone separator body, and a discharging port is formed in the lower end of the cyclone separator body. The cyclone separator comprises a cyclone separator body, a washing mechanism is arranged in the cyclone separator body, a wall scraping mechanism is arranged in the cyclone separator, and the washing mechanism and the wall scraping mechanism are matched for use, so that when the cyclone separator is used, firstly, the cyclone separator body can separate solid particles or liquid drops from gas through matched use of an air inlet, an air outlet and a discharge port; when solid particles are attached to the inner wall of the cyclone separator body, dust can be treated by opening the flushing mechanism and the wall scraping mechanism, the situation that the dust is not easy to treat after being layered in the inner wall of the cyclone separator body is avoided, the flushing mechanism and the wall scraping mechanism use the same power source, and energy consumption can be reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical direction of cyclone separators, and specifically relates to an anti-clogging cyclone separator. Background Art

[0002] A cyclone separator is a device used for separation of gas-solid systems or liquid-solid systems. Its working principle mainly relies on the rotational motion caused by the tangential introduction of airflow, so that solid particles or liquid droplets with large inertial centrifugal force are thrown to the outer wall and separated. When the polluted gas enters the cylinder of the cyclone separator through the air inlet, the gas will form a rotating vortex in the cylinder. The rotation of the vortex generates centrifugal force, pushing the solid particles outward. The solid particles are pushed to the cylinder wall under the action of centrifugal force and slide down along the cylinder wall, while the purified gas is discharged from the top middle part of the cylinder.

[0003] Dust will adhere to the inner wall of the cyclone barrel. If the dust is not cleaned in time after the dust is layered, it will easily cause blockage. Traditional cyclone separators often lack sufficient consideration of the blockage problem in structural design. Since the movement state of gas and solid particles in the cyclone separator is complex and changeable, the particles are easy to accumulate in certain parts of the cyclone separator during the separation process, causing blockage. Once blockage occurs, it will not only affect the separation efficiency of the cyclone separator, but may also cause damage to the equipment and increase maintenance costs. Utility Model Content

[0004] The utility model aims to provide an anti-clogging cyclone separator for existing devices to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a clogging-resistant cyclone separator, comprising a cyclone separator body, the cyclone separator body is provided with an air inlet, the upper end of the cyclone separator body is provided with an air outlet, the lower end of the cyclone separator body is provided with a discharge port, the interior of the cyclone separator body is provided with a flushing mechanism, the interior of the cyclone separator is provided with a wall scraping mechanism, and the flushing mechanism and the wall scraping mechanism are used in combination.

[0006] The utility model further describes that the wall scraping mechanism includes a rotating rod, a connecting rod, a wall scraping plate, a driving wheel, a driven wheel and a motor. The rotating rod passes through an air outlet and extends to the cyclone separator body. The connecting rod is arranged on the rotating rod, the wall scraping plate is arranged at the other end of the connecting rod, the driven wheel is arranged at the upper end of the rotating rod, the driving wheel is meshed and connected to the driven wheel, and the motor is arranged on the driving wheel.

[0007] The utility model further describes that the flushing mechanism includes a flow chamber, a connecting chamber, a flow storage chamber and a nozzle, the flow chamber is arranged inside the rotating rod, one end of the connecting chamber passes through the flow chamber, the flow storage chamber is arranged at the other end of the connecting chamber, the nozzle is arranged on the flow storage chamber, and the nozzle is inclined toward the inner side of the cyclone separator body.

[0008] The utility model further describes that the inner wall of the flow cavity is provided with a rotating groove, a rotating block is provided in the rotating groove, a connecting pipe is provided on the rotating block, a rotating groove is provided on the shrinking rotating block, and a rotating ball is provided in the rotating groove.

[0009] The utility model further illustrates that a support plate is arranged on the cyclone separator body, and the support plate is in contact with the motor.

[0010] The utility model further illustrates that an extension plate is arranged on the side wall of the cyclone separator body, a support column is arranged on the extension plate, and an anti-slip pad is arranged on the support column.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are: the utility model,

[0012] (1) By setting a cyclone separator body, an air inlet, an air outlet, a material outlet, a flushing mechanism and a scraping mechanism, when in use, the cyclone separator body can first separate solid particles or liquid droplets from gas through the coordinated use of the air inlet, the air outlet and the material outlet. When solid particles adhere to the inner wall of the cyclone separator body, the flushing mechanism and the scraping mechanism can be opened to deal with dust, thereby preventing dust from being difficult to deal with after being layered on the inner wall of the cyclone separator body. In addition, the flushing mechanism and the scraping mechanism use the same power source, which can reduce energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a left view provided by an embodiment of the utility model;

[0016] Figure 3 The utility model embodiment provides Figure 2 Stereoscopic cross-section at AA in the middle;

[0017] Figure 4 It is a structural schematic diagram of the wall scraping mechanism provided by an embodiment of the utility model;

[0018] Figure 5 The utility model embodiment provides Figure 3 Enlarged view of point A in the middle.

[0019] In the figure: 1. cyclone separator body; 2. air inlet; 3. air outlet; 4. discharge port; 6. flushing mechanism; 5. scraper mechanism; 7. rotating groove; 8. rotating block; 9. connecting pipe; 10. rotating groove; 11. rotating ball; 12. support plate; 13. extension plate; 14. support column; 15. anti-slip pad; 501. rotating rod; 502. connecting rod; 503. scraper plate; 504. driving wheel; 505. driven wheel; 506. motor; 601. flow chamber; 602. connecting chamber; 603. flow storage chamber; 604. nozzle. DETAILED DESCRIPTION

[0020] The following is a further non-limiting detailed description of the technical solution of the utility model in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 The utility model provides a technical solution: an anti-clogging cyclone separator, comprising a cyclone separator body 1, an air inlet 2 is arranged on the cyclone separator body 1, an air outlet 3 is arranged at the upper end of the cyclone separator body 1, a discharge port 4 is arranged at the lower end of the cyclone separator body 1, a flushing mechanism 6 is arranged inside the cyclone separator body 1, a wall scraping mechanism 5 is arranged inside the cyclone separator, and the flushing mechanism 6 and the wall scraping mechanism 5 are used in combination.

[0022] The above scheme is adopted: by setting the cyclone separator body 1, the air inlet 2, the air outlet 3, the discharge port 4, the flushing mechanism 6 and the scraping mechanism 5, when in use, first the cyclone separator body 1 can separate solid particles or liquid droplets from the gas through the coordinated use of the air inlet 2, the air outlet 3 and the discharge port 4, when the solid particles adhere to the inner wall of the cyclone separator body 1, the flushing mechanism 6 and the scraping mechanism 5 are opened to deal with the dust, so as to avoid the dust from being difficult to deal with after being layered on the inner wall of the cyclone separator body 1, and the flushing mechanism 6 and the scraping mechanism 5 use the same power source, which can reduce energy consumption.

[0023] refer to Figure 4The scraping mechanism 5 includes a rotating rod 501, a connecting rod 502, a scraping plate 503, a driving wheel 504, a driven wheel 505 and a motor 506. The rotating rod 501 passes through the air outlet 3 and extends to the cyclone separator body 1. The connecting rod 502 is arranged on the rotating rod 501, the scraping plate 503 is arranged at the other end of the connecting rod 502, the driven wheel 505 is arranged at the upper end of the rotating rod 501, the driving wheel 504 is meshed and connected to the driven wheel 505, and the motor 506 is arranged on the driving wheel 504.

[0024] The above scheme is adopted: by setting a rotating rod 501, a connecting rod 502, a scraper plate 503, a driving wheel 504, a driven wheel 505 and a motor 506, when stratification occurs inside the cyclone separator body 1, the motor 506 is first turned on, and then the driving wheel 504 is driven by the motor 506 to rotate. Since the driving wheel 504 is meshed and connected with the driven wheel 505, the driven wheel 505 can be driven to rotate, thereby causing the rotating rod 501 to rotate, and the rotating rod 501 is connected to the scraper plate 503 through the connecting rod 502, thereby driving the scraper plate 503 to rotate, so that the dust on the inner wall of the cyclone separator body 1 can be scraped off, thereby avoiding stratification inside the cyclone separator body 1 and preventing the cyclone separator body 1 from being blocked.

[0025] refer to Figure 3 and Figure 4 The flushing mechanism 6 includes a flow chamber 601, a connecting chamber 602, a flow storage chamber 603 and a nozzle 604. The flow chamber 601 is arranged inside the rotating rod 501. One end of the connecting chamber 602 penetrates into the flow chamber 601. The flow storage chamber 603 is arranged at the other end of the connecting chamber 602. The nozzle 604 is arranged on the flow storage chamber 603. The nozzle 604 is inclined toward the inner side of the cyclone separator body 1.

[0026] The above scheme is adopted: by setting the flow chamber 601, the connecting chamber 602, the flow storage chamber 603 and the nozzle 604, when the scraper plate 503 scrapes the cyclone separator body 1, the pressurized water flow is injected into the flow chamber 601, and then the water flow can enter the flow storage chamber 603 through the connecting chamber 602. Since the connecting chamber 602 connects the rotating rod 501 and the flow storage chamber 603, when the rotating rod 501 rotates, the flow storage chamber 603 can also rotate accordingly. Through the centrifugal force when the flow storage chamber 603 rotates, the water flow can be thrown to the inner wall of the cyclone separator body 1 through the nozzle 604, and the dust on the inner wall of the cyclone separator body 1 is washed, which can better avoid dust stratification and further avoid clogging of the cyclone separator body 1.

[0027] refer to Figure 5The inner wall of the flow chamber 601 is provided with a rotating groove 7, a rotating block 8 is provided in the rotating groove 7, a connecting pipe 9 is provided on the rotating block 8, a rotating groove 10 is provided on the shrinking rotating block 8, and a rotating ball 11 is provided in the rotating groove 10.

[0028] The above scheme is adopted: by setting the rotating groove 7, the rotating block 8, the connecting pipe 9, the rotating groove 10 and the rotating ball 11, when the rotating rod 501 rotates, the rotating ball 11 can rotate in the rotating groove 10, so that the rotating block 8 can be stationary in the rotating groove 7, and can be connected to the external water pipe through the connecting pipe 9, which can avoid the rotation of the rotating rod 501 affecting the injection of water flow.

[0029] refer to Figure 4 A support plate 12 is provided on the cyclone separator body 1 , and the support plate 12 is in contact with the motor 506 .

[0030] The above solution is adopted: by providing the support plate 12 , when in use, the support plate 12 can provide support for the motor 506 , thereby improving the stability of the motor 506 .

[0031] refer to Figure 1 An extension plate 13 is provided on the side wall of the cyclone separator body 1 , a support column 14 is provided on the extension plate 13 , and an anti-slip pad 15 is provided on the support column 14 .

[0032] The above scheme is adopted: by setting the extension plate 13, the support column 14 and the anti-skid pad 15, when in use, the extension plate 13 is first set on the cyclone separator body 1, and then the support column 14 can provide support for the extension plate 13, that is, provide support for the cyclone separator body 1, and then the anti-skid pad 15 can increase the friction between the support column 14 and the ground, and further improve the stability of the support column 14.

[0033] The working principle of this utility model:

[0034] When in use, first, the cyclone separator body 1 can separate solid particles or liquid droplets from gas through the coordinated use of the air inlet 2, the air outlet 3 and the discharge port 4. When the solid particles adhere to the inner wall of the cyclone separator body 1, the motor 506 is turned on, and then the motor 506 drives the driving wheel 504 to rotate. Since the driving wheel 504 is meshed and connected with the driven wheel 505, the driven wheel 505 can be driven to rotate, thereby causing the rotating rod 501 to rotate. The rotating rod 501 is connected to the scraper plate 503 through the connecting rod 502, thereby driving the scraper plate 503 to rotate, and the dust on the inner wall of the cyclone separator body 1 can be scraped off, so as to avoid stratification inside the cyclone separator body 1 and prevent the cyclone separator body 1 from being blocked. Then, when the scraper plate 503 scrapes the cyclone separator body 1, A pressurized water flow is injected into the flow chamber 601, and then the water flow can enter the flow storage chamber 603 through the connecting chamber 602. Since the connecting chamber 602 connects the rotating rod 501 and the flow storage chamber 603, when the rotating rod 501 rotates, the flow storage chamber 603 can also rotate accordingly. Through the centrifugal force of the flow storage chamber 603 during rotation, the water flow can be thrown onto the inner wall of the cyclone separator body 1 through the nozzle 604 to wash the dust on the inner wall of the cyclone separator body 1, which can better avoid dust stratification and further avoid clogging of the cyclone separator body 1. Then, when the rotating rod 501 rotates, the rotating ball 11 can rotate in the rotating groove 10, so that the rotating block 8 can be stationary in the rotating groove 7, and can be connected to the external water pipe through the connecting pipe 9, which can avoid the rotation of the rotating rod 501 affecting the injection of water flow.

[0035] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0036] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit them. Although the utility model is described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. An anti-clogging cyclone separator, comprising a cyclone separator body (1), characterized in that: The cyclone separator body (1) is provided with an air inlet (2), the upper end of the cyclone separator body (1) is provided with an air outlet (3), the lower end of the cyclone separator body (1) is provided with a discharge port (4), the interior of the cyclone separator body (1) is provided with a flushing mechanism (6), the interior of the cyclone separator is provided with a wall scraping mechanism (5), and the flushing mechanism (6) and the wall scraping mechanism (5) are used in coordination.

2. The anti-clogging cyclone separator according to claim 1, characterized in that: The wall scraping mechanism (5) comprises a rotating rod (501), a connecting rod (502), a wall scraping plate (503), a driving wheel (504), a driven wheel (505) and a motor (506); the rotating rod (501) passes through the air outlet (3) and extends to the cyclone separator body (1); the connecting rod (502) is arranged on the rotating rod (501); the wall scraping plate (503) is arranged at the other end of the connecting rod (502); the driven wheel (505) is arranged at the upper end of the rotating rod (501); the driving wheel (504) is meshedly connected to the driven wheel (505); and the motor (506) is arranged on the driving wheel (504).

3. The anti-clogging cyclone separator according to claim 2, characterized in that: The flushing mechanism (6) comprises a flow chamber (601), a connecting chamber (602), a flow storage chamber (603) and a nozzle (604); the flow chamber (601) is arranged inside the rotating rod (501); one end of the connecting chamber (602) penetrates into the flow chamber (601); the flow storage chamber (603) is arranged at the other end of the connecting chamber (602); the nozzle (604) is arranged on the flow storage chamber (603); and the nozzle (604) is arranged to be inclined toward the inside of the cyclone separator body (1).

4. The anti-clogging cyclone separator according to claim 3, characterized in that: The inner wall of the flow chamber (601) is provided with a rotating groove (7), a rotating block (8) is provided in the rotating groove (7), a connecting pipe (9) is provided on the rotating block (8), a rotating groove (10) is provided on the shrinking rotating block (8), and a rotating ball (11) is provided in the rotating groove (10).

5. The anti-clogging cyclone separator according to claim 2, characterized in that: A support plate (12) is provided on the cyclone separator body (1), and the support plate (12) is in contact with the motor (506).

6. The anti-clogging cyclone separator according to claim 1, characterized in that: An extension plate (13) is provided on the side wall of the cyclone separator body (1), a support column (14) is provided on the extension plate (13), and an anti-slip pad (15) is provided on the support column (14).

Citation Information

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