Decorative plate film covering device

By designing an automated decorative plate coating device, the coating process is automated using conveying rollers and electric push rods, and the coating effect is ensured through surface cleaning structures and side protection, the problems of low coating efficiency and unstable quality in the prior art are solved.

CN222642651UActive Publication Date: 2025-03-21SHANGHAI YIMUS BUILDING MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421316426.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-21
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing decorative panel coating process is mostly manual operation, with low efficiency and easy to affect the coating effect due to dust and debris.

Method used

A decorative plate coating device is designed, including a workbench, conveying roller, surface cleaning structure, side protection, membrane frame, electric push rod and cutting knife. Through the cooperation of conveying roller and electric push rod, the coating process is completed automatically, and the coating effect is ensured through surface cleaning structure and side protection.

Benefits of technology

The efficiency of decorative panel coating is improved, the consistency and quality of the coating process is ensured, and the defects in manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222642651U_ABST
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Abstract

The utility model discloses a decorative plate laminating device, which is characterized in that a surface cleaning structure is arranged on a workbench to clean the adhesion of the surface of a decorative plate conveyed by a conveying roller, remove dust and tiny impurities on the surface and guarantee the subsequent laminating effect, and side protection is adjusted according to different sizes of the decorative plate, so that the decorative plate can be conveniently laminated. The inclined pressing plate enables a film to be tightly attached to the upper surface of the decorative plate under the action of the tension spring, and after the decorative plate leaves the lower portion of the film roll, the electric push rod is started to drive the cut-off tool to cut off, so that film covering is completed; the whole film covering efficiency is high, and the good film covering effect can be guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of decorative plate processing, in particular to a decorative plate laminating device. Background Art

[0002] Decorative board is a common building material. As an artificial board, it is usually made of a variety of special papers after chemical treatment and then using high-temperature and high-pressure adhesives. It can not only set a variety of patterns on the surface of the board, but also has high wear resistance, heat resistance and fire resistance. It is widely used in home and office decoration.

[0003] After the decorative panels are processed and formed, they are usually laminated to protect them during transportation and when not in use. Currently, most lamination operations are done manually, which is inefficient. In addition, dust and small debris are easily left on the decorative panels, which will affect the lamination effect. Utility Model Content

[0004] In view of the problems existing in the prior art, the utility model discloses a decorative plate coating device, the technical scheme adopted is, including a workbench, a base, a conveying roller, a conveying motor, a left side mounting frame, a surface cleaning structure, a side protection, a film frame, a film roll, a right side mounting frame, an electric push rod, a cutting knife, a mounting frame and a clamping rubber, the base is fixed at the bottom of the workbench, a plurality of conveying rollers are rotatably installed on the upper part, the conveying rollers are driven by the conveying motor, the left side mounting frame is fixed at the front and rear sides of the left end of the workbench, a surface cleaning structure and a side protection are arranged between the left side mounting frames, the plate is conveyed to the right side under the rotation of the conveying motor driving the conveying roller and the auxiliary action of the surface cleaning structure, the side protection is adjusted according to the size of the plate itself during the conveying process so that it can protect the moving process of the decorative plate and prevent it from being skewed during the movement, the film frame is fixed in the middle of the workbench, the film roll is rotatably installed between the film frames, the workbench A right mounting frame is fixed on the right end of the table, and an electric push rod powered by a battery is installed in the middle of the horizontal part of the right mounting frame. The output end of the electric push rod extends downward and a cutting knife is fixed at its lower end. The surface of the cutting knife is smooth. The electric push rod is controlled by a PLC controller so that the cutting knife can be regularly extended downward for cutting operations. A mounting frame is fixed on the workbench, and two clamping rubbers are fixed in the mounting frame. The gap between the two clamping rubbers corresponds to the position of the cutting knife. One end of the film on the film roll is between the two clamping rubbers and clamped by the two clamping rubbers. When the surface of the decorative panel is completely coated, the cutting knife presses the film above the decorative panel between the clamping rubbers. The cutting knife completes the cutting of the film when it contacts the inner bottom surface of the mounting frame, and then lifts out. The film remaining between the clamping rubbers is squeezed by the clamping rubbers to remain between the clamping rubbers to facilitate the lamination of the next decorative panel, making the lamination process more continuous.

[0005] As a preferred technical solution of the utility model, the surface cleaning structure includes a left-side mounting groove, a stabilizing shaft, a spring, a cleaning matching block and a rubber shaft. The inner side surface of the vertical part of the left-side mounting frame is provided with a left-side mounting groove, and a vertical stabilizing shaft is fixed in the left-side mounting groove. The cleaning matching block is movably mounted on the stabilizing shaft, and the top surface of the cleaning matching block is connected to the inner top surface of the left-side mounting groove through a spring. The spring is integrally mounted outside the stabilizing shaft, and a rubber shaft is rotatably connected between the front and rear cleaning matching blocks. Under the action of the spring, the rubber shaft can always be close to the upper surface of the decorative panel to clean the dust and fine debris remaining on the upper surface and adhere them to the rubber shaft.

[0006] As a preferred technical solution of the utility model, the side protection includes a top through groove, a guide shaft, a two-way screw, a protective plate and a knob. Two longitudinal rod bodies are fixed on the top of the left mounting frame. The longitudinal rod bodies are each provided with a top through groove. The guide shafts are respectively fixedly installed in the two top through grooves, and the two-way screws are rotatably installed. The two-way screws are driven by the knob. The upper ends of the protective plates are respectively movably mounted on the guide shafts and are installed in cooperation with the two-way screws. The protective plate is an acrylic plate, and its inner side is covered with a layer of smooth material. The knob is manually rotated according to the size of the decorative panel to drive the two-way screw to rotate so that the front and rear protective plates are synchronously approached or moved away from each other, so that they contact the side walls of the decorative panel to ensure that the decorative panel will not deviate during movement and maintain a good lamination effect.

[0007] As a preferred technical solution of the utility model, a right-side through groove is opened in the left and right directions of the right-side mounting frame, a tensioning spring is fixed in the right-side through groove, an L-shaped mounting block is fixed on the tensioning spring, and an inclined pressure plate is fixed between the two L-shaped mounting blocks located outside the right-side through groove. Under the action of the tensioning spring, the inclined pressure plate presses the film tightly against the surface of the decorative panel.

[0008] As a preferred technical solution of the present utility model, the angle between the inclined pressure plate and the horizontal direction is thirty degrees.

[0009] The beneficial effects of the utility model are as follows: a surface cleaning structure is arranged on the workbench to clean the surface of the decorative board conveyed by the conveyor roller, remove dust and tiny impurities on the surface, ensure the subsequent lamination effect, and adjust the side protection according to the different sizes of the decorative boards to ensure that the decorative boards will not shift during the conveying process, so as to ensure the normal lamination process. The inclined pressing plate makes the film close to the upper surface of the decorative board under the action of the tensioning spring. After the decorative board leaves under the film roll, the electric push rod starts to drive the cutting knife to cut it to complete the lamination. The entire lamination is not only efficient but also can ensure a good lamination effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the structure of the utility model;

[0011] Figure 2 It is a schematic diagram of the right side structure of the utility model;

[0012] Figure 3 It is a top view of the utility model.

[0013] In the figure: workbench 1, base 2, conveying roller 3, conveying motor 4, left mounting frame 5, left mounting slot 6, stabilizing shaft 7, spring 8, cleaning assembly block 9, rubber shaft 10, top through slot 11, guide shaft 12, bidirectional screw 13, protective plate 14, knob 15, film frame 16, film roll 161, right mounting frame 17, electric push rod 171, cutting knife 172, right through slot 18, L-shaped mounting block 19, tensioning spring 20, inclined pressure plate 21, mounting frame 22, clamping rubber 23. DETAILED DESCRIPTION

[0014] Example 1

[0015] like Figures 1 to 3 As shown, the utility model discloses a decorative plate coating device, which adopts the technical scheme of comprising a workbench 1, a base 2, a conveying roller 3, a conveying motor 4, a left mounting frame 5, a surface cleaning structure, a side protection, a film frame 16, a film roll 161, a right mounting frame 17, an electric push rod 171, a cutting knife 172, a mounting frame 22 and a clamping rubber 23. The base 2 is fixed at the bottom of the workbench 1, and a plurality of conveying rollers 3 are rotatably installed on the upper part. The conveying rollers 3 are driven by the conveying motor 4. The left mounting frame 5 is fixed to the front and rear sides of the left end of the workbench 1, and a surface cleaning structure and a side protection are arranged between the left mounting frame 5. The middle of the workbench 1 is fixed A film frame 16 is fixed, and a film roll 161 is rotatably installed between the film frames 16. A right side mounting frame 17 is fixed on the right end of the workbench 1, and an electric push rod 171 powered by a battery is installed in the middle of the horizontal part of the right side mounting frame 17. The output end of the electric push rod 171 extends downward and a cutting knife 172 is fixed at its lower end. The surface of the cutting knife 172 is smooth. A mounting frame 22 is fixed on the workbench 1, and two clamping rubbers 23 are fixed in the mounting frame 22. The gap between the two clamping rubbers 23 corresponds to the position of the cutting knife 172. One end of the film on the film roll 161 is between the two clamping rubbers 23 and is clamped by the two clamping rubbers 23.

[0016] As a preferred technical solution of the utility model, in order to keep the surface of the decorative panel clean during lamination to ensure a good lamination effect, a surface cleaning structure is arranged on the workbench, which specifically includes a left mounting groove 6, a stabilizing shaft 7, a spring 8, a cleaning assembly block 9 and a rubber shaft 10. The inner side surface of the vertical part of the left mounting frame 5 is provided with a left mounting groove 6, and a vertical stabilizing shaft 7 is fixed in the left mounting groove 6. The cleaning assembly block 9 is movably mounted on the stabilizing shaft 7. The top surface of the cleaning assembly block 9 is connected to the inner top surface of the left mounting groove 6 through the spring 8. The spring 8 is integrally mounted outside the stabilizing shaft 7, and the rubber shaft 10 is rotatably connected between the front and rear cleaning assembly blocks 9.

[0017] As a preferred technical solution of the utility model, the side protection is that two longitudinal rods are fixed on the top of the left mounting frame 5, and the longitudinal rods are each provided with a top through groove 11. Guide shafts 12 are respectively fixedly installed in the two top through grooves 11, and a bidirectional lead screw 13 is rotatably installed. The bidirectional lead screw 13 is driven by a knob 15, and the upper ends of the protective plates 14 are respectively movably fitted with the guide shafts 12 and are installed in cooperation with the bidirectional lead screw 13. The protective plates 14 are acrylic plates, and their inner side is covered with a layer of smooth material.

[0018] As a preferred technical solution of the utility model, a right-side through groove 18 is opened in the left and right directions of the right-side mounting frame 17, a tensioning spring 20 is fixed in the right-side through groove 18, an L-shaped mounting block 19 is fixed on the tensioning spring 20, and an inclined pressure plate 21 is fixed between the two L-shaped mounting blocks 19 located outside the right-side through groove 18.

[0019] As a preferred technical solution of the present utility model, the angle between the inclined pressure plate 21 and the horizontal direction is thirty degrees.

[0020] The working principle of the utility model is as follows: when in use, under the action of the spring 8, the rubber shaft 10 can always be in close contact with the upper surface of the decorative panel, and the dust and small debris remaining on the upper surface are cleaned and adhered to the rubber shaft. According to the size of the decorative panel, the knob 15 is manually rotated to drive the two-way screw 13 to rotate so that the front and rear protective plates 14 are synchronously approached or moved away, so that they contact the side walls of the decorative panel to ensure that the decorative panel will not deviate during the movement and maintain a good lamination effect. When the surface of the decorative panel is completely coated, the cutting knife 172 presses the film above the decorative panel into between the clamping rubbers 23. When the cutting knife 172 contacts the inner bottom surface of the mounting frame 22, the film is cut off and then lifted out. The film remaining between the clamping rubbers 23 is squeezed by the clamping rubbers 23 and remains between the clamping rubbers 23, which is convenient for laminating the next decorative panel and makes the lamination process more continuous.

[0021] Components not described in detail herein are prior art.

[0022] Although the specific embodiments of the present invention are described in detail above, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the present invention, and modifications or deformations without creative labor are still within the scope of protection of the present invention.

Claims

1. A decorative plate laminating device, comprising a workbench (1) and a base (2), characterized in that: The workbench (1) comprises a conveying roller (3), a conveying motor (4), a left mounting frame (5), a surface cleaning structure, a side protection, a film frame (16), a film roll (161), a right mounting frame (17), an electric push rod (171), a cutting knife (172), a mounting frame (22) and a clamping rubber (23); the bottom of the workbench (1) is fixed with a base (2), and a plurality of conveying rollers (3) are rotatably mounted on the top; the conveying rollers (3) are driven by the conveying motor (4); the left mounting frame (5) is fixed to the front and rear sides of the left end of the workbench (1); a surface cleaning structure and a side protection are arranged between the left mounting frames (5); a film frame (16) is fixed to the middle of the workbench (1), and a film frame (16) is rotatably mounted between the film frames (16). A film roll (161) is installed; a right side mounting frame (17) is fixed on the right end of the workbench (1); an electric push rod (171) powered by a battery is installed in the middle of the horizontal part of the right side mounting frame (17); the output end of the electric push rod (171) extends downward and a cutting knife (172) is fixed at its lower end, and the surface of the cutting knife (172) is smooth; a mounting frame (22) is fixed on the workbench (1), and two clamping rubbers (23) are fixed in the mounting frame (22), and the gap between the two clamping rubbers (23) corresponds to the position of the cutting knife (172); one end of the film on the film roll (161) is located between the two clamping rubbers (23) and is clamped by the two clamping rubbers (23).

2. A decorative plate laminating device according to claim 1, characterized in that: The surface cleaning structure comprises a left mounting groove (6), a stabilizing shaft (7), a spring (8), a cleaning assembly block (9) and a rubber shaft (10); the inner side surface of the vertical part of the left mounting frame (5) is provided with a left mounting groove (6); a vertical stabilizing shaft (7) is fixed in the left mounting groove (6); the cleaning assembly block (9) is movably sleeved on the stabilizing shaft (7); the top surface of the cleaning assembly block (9) is connected to the inner top surface of the left mounting groove (6) through the spring (8); the spring (8) is integrally sleeved outside the stabilizing shaft (7); and a rubber shaft (10) is rotatably connected between the front and rear cleaning assembly blocks (9).

3. A decorative plate laminating device according to claim 1, characterized in that: The side protection comprises a top through-groove (11), a guide shaft (12), a bidirectional lead screw (13), a protection plate (14) and a knob (15); two longitudinal rod bodies are fixed on the top of the left mounting frame (5), and the longitudinal rod bodies are both provided with a top through-groove (11); the guide shafts (12) are respectively fixedly installed in the two top through-grooves (11), and the bidirectional lead screw (13) is rotatably installed; the bidirectional lead screw (13) is driven by the knob (15); the upper end of the protection plate (14) is movably mounted on the guide shaft (12) and is installed in cooperation with the bidirectional lead screw (13).

4. A decorative plate laminating device according to claim 3, characterized in that: The protective plate (14) is an acrylic plate, the inner side of which is covered with a layer of smooth material.

5. The decorative plate laminating device according to claim 1, characterized in that: The right side mounting frame (17) has a right side through slot (18) in the left and right directions; a tension spring (20) is fixed in the right side through slot (18), and an L-shaped mounting block (19) is fixed on the tension spring (20); an inclined pressure plate (21) is fixed between the two L-shaped mounting blocks (19) located outside the right side through slot (18).

6. A decorative plate laminating device according to claim 5, characterized in that: The angle between the inclined pressing plate (21) and the horizontal direction is thirty degrees.