Safety air bag clamping machine

By pre-assembling parts in the multi-station assembly assembly of the clamp machine and assembling the clamp machine transplanting assembly in preset order, the existing clamp machine has been solved by solving the problem of simple structure and low assembly efficiency, and efficient and accurate multi-station assembly is achieved.

CN222643750UActive Publication Date: 2025-03-21SUZHOU DEZINDA AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421371538.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-21
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing clamp machine has a simple structure, low precision and efficiency in preparing the generator, which cannot meet production needs.

Method used

By adopting a multi-station assembly, multiple stations are simultaneously assembled by pre-assemblying several components in the first assembly assembly and the second assembly assembly, and the transplanting assembly is applied to these components in a preset order through a clamp machine, simultaneous assembly of multiple stations is achieved.

Benefits of technology

It improves work efficiency and assembly accuracy, solves the problems of simple clamp machine structure and low production generator accuracy and inefficiency, and meets production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safety air bag hooping machine, and relates to the technical field of safety air bags. The safety air bag hooping machine comprises a rack, a hooping mechanism and a hooping mechanism, the first partition plate is horizontally arranged in the rack; the safety doors are vertically arranged on the first partition plate; the second partition plate is horizontally arranged behind the first partition plate and located in the rack; the hooping machine transplanting assembly is connected with the upper surface of the second partition plate; the first assembling component is connected with the upper surface of the first partition plate; and the second assembling component and the first assembling component are arranged on the upper surface of the first partition plate in a manner of being adjacent to each other. The hoop machine solves the problems that an existing hoop machine is simple in structure, low in generator manufacturing precision and efficiency and incapable of meeting production requirements.
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Description

Technical Field

[0001] The utility model relates to the technical field of safety airbags, in particular to a safety airbag clamping machine. Background Art

[0002] Airbags are designed to prevent passengers from being injured or killed by a secondary collision with the equipment in the car due to inertia when the car collides with an obstacle and decelerates sharply. As an important component of airbags, the generator plays a vital role. At this time, the clamp machine used to prepare the generator is particularly critical and important.

[0003] However, the existing clamp machine has a simple structure, and the accuracy and efficiency of preparing the generator are low, which cannot meet the production needs. In view of the above problems, no effective solution has been proposed yet. Utility Model Content

[0004] Purpose of the utility model: to provide an airbag clamp machine to solve the above problems existing in the prior art.

[0005] Technical solution: Airbag clamp machine, including:

[0006] frame;

[0007] A first partition plate is horizontally arranged in the frame;

[0008] A plurality of safety doors are vertically arranged on the first partition plate;

[0009] A second partition plate, horizontally arranged behind the first partition plate and located inside the frame;

[0010] A clamp machine transplanting assembly connected to the upper surface of the second partition plate;

[0011] a first assembly component connected to the upper surface of the first partition plate; and

[0012] a second assembly component, disposed adjacent to the first assembly component on the upper surface of the first partition plate;

[0013] Wherein, a plurality of components are pre-assembled in the first assembly component and the second assembly component, and the clamp machine transplanting component acts on the first assembly component and the second assembly component respectively in a preset order.

[0014] Preferably, a plurality of safety gratings are respectively arranged on one side of the frame close to the first partition plate.

[0015] Preferably, the frame is provided with a first waste box, an NG box and a second waste box adjacent to one side of the bottom thereof, respectively. The first waste box is located below the first assembly component, and the second waste box is located below the second assembly component.

[0016] Preferably, the clamp machine transplanting assembly includes: a movable plate, a clamp machine is arranged on the top of the movable plate, a first transplanting mechanism for left and right movement is arranged on one side of the movable plate, a second transplanting mechanism for up and down movement is arranged at the bottom of the clamp machine, and a third transplanting mechanism for forward and backward movement is arranged on one side of the clamp machine.

[0017] Preferably, the first assembly component comprises: a first fixture component, a first detection sensor is arranged on a side of the first fixture component away from the second assembly component, and a second detection sensor is arranged on the top of the first fixture component.

[0018] Preferably, the second assembly component comprises: a second fixture component, a third detection sensor is arranged on a side of the second fixture component away from the first assembly component, and a fourth detection sensor is arranged on the top of the first fixture component.

[0019] Preferably, the first fixture assembly and the second fixture assembly both include: a plurality of limit grooves arranged along the first direction, two adjacent fourth transplanting mechanisms are arranged on one side of the limit groove, a generator clamping mechanism is arranged between the two fourth transplanting mechanisms, and a fifth transplanting mechanism and a clamp positioning mechanism are respectively arranged at both ends of the limit groove.

[0020] Preferably, the plurality of safety doors include: a first safety door and a second safety door, wherein the first safety door corresponds to the first assembly component, and the second safety door corresponds to the second assembly component.

[0021] Preferably, a through groove is formed on the second partition plate.

[0022] Preferably, the rack is provided with a plurality of display screens, buttons and warning lights.

[0023] Beneficial effect: In the embodiment of the present application, a multi-station assembly method is adopted. By pre-assembling several components in the first assembly component and the second assembly component, and using the clamp machine transplanting component to act on the first assembly component and the second assembly component respectively in a preset order, the purpose of simultaneous multi-station assembly is achieved, thereby achieving the technical effect of improving work efficiency and assembly accuracy, and further solving the technical problems of the existing clamp machine with a simple structure, low accuracy and efficiency of the preparation generator, and inability to meet production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1This is a schematic diagram of the internal three-dimensional structure of the safety airbag clamp machine of the utility model;

[0025] Figure 2 It is a schematic diagram of the internal three-dimensional structure of another airbag clamp machine of the utility model;

[0026] Figure 3 This is a schematic diagram of the internal three-dimensional structure of another safety airbag clamp machine of the utility model;

[0027] Figure 4 It is a three-dimensional structural schematic diagram of the fixture assembly of the airbag clamp machine of the utility model; and

[0028] Figure 5 The utility model is a schematic diagram of the three-dimensional structure of a clamp machine transplanting assembly of a safety airbag clamp machine.

[0029] The accompanying drawings are marked as follows:

[0030] 10. Rack;

[0031] 20. A first partition plate;

[0032] 30, safety door; 301, first safety door; 302, second safety door;

[0033] 40. second partition plate; 401. through groove;

[0034] 50. Clamp machine transplanting assembly; 501. movable plate; 502. Clamp machine; 503. first transplanting mechanism; 504. second transplanting mechanism; 505. third transplanting mechanism;

[0035] 60, first assembly component; 601, first fixture component; 602, first detection sensor; 603, second detection sensor;

[0036] 70, second assembly component; 701, second fixture component; 702, third detection sensor; 703, fourth detection sensor;

[0037] 80. Safety grating;

[0038] 90. First waste box;

[0039] 100, NG box;

[0040] 110. Second waste box;

[0041] 120, limit slot;

[0042] 130. Fourth transplanting mechanism;

[0043] 140. Generator clamping mechanism;

[0044] 150, fifth transplanting mechanism;

[0045] 160. Clamp positioning mechanism;

[0046] 170. Generator. DETAILED DESCRIPTION

[0047] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0048] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0049] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0050] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0051] like Figure 1-3 As shown, the present application relates to an airbag clamp machine. The airbag clamp machine comprises: a frame 10; the frame 10 refers to the machine frame, which can achieve good fixing and supporting effects; at the same time, through the mutual assembly of a number of rods, the effect of a bracket frame can be formed, so that the effect of mutual cooperation between various components can be achieved. Preferably, a number of baffles are provided on the outer surface of the frame 10, which can achieve good protection effects.

[0052] The first partition plate 20 is horizontally arranged in the frame 10, and can achieve a good partitioning effect, thereby achieving a good upper and lower chamber distinction effect.

[0053] A plurality of safety doors 30 are vertically arranged on the first partition plate 20, which can ensure the effect of safe operation, thereby improving the safety factor of the equipment.

[0054] The second partition plate 40 is horizontally arranged behind the first partition plate 20 and is located in the frame 10; it can achieve a further differentiation effect, thereby providing a guarantee for dividing multiple workstations.

[0055] The transplanting assembly 50 of the clamp machine 502 is connected to the upper surface of the second partition plate 40, and can achieve a good assembly effect, thereby realizing the effect that the clamp machine 502 can be moved to multiple positions.

[0056] The first assembly component 60 is connected to the upper surface of the first partition plate 20 , and can achieve a good assembly effect, thereby ensuring a precise assembly effect.

[0057] The second assembly component 70 is disposed adjacent to the first assembly component 60 on the upper surface of the first partition plate 20 , and can achieve a good assembly effect, thereby ensuring a precise assembly effect.

[0058] Among them, by pre-assembling several parts in the first assembly component 60 and the second assembly component 70, and using the clamp machine 502 to transfer the component 50 to act on the first assembly component 60 and the second assembly component 70 in a preset order. By placing the parts to be assembled, including but not limited to: generator, bracket and clamp, in the first assembly component 60 and the second assembly component 70 in order; at the same time, by using the clamp machine 502 to transfer the component 50 to assemble the parts in the first assembly component 60 and the second assembly component 70, the effect of multi-station rapid assembly and molding can be achieved.

[0059] The clamping machine 502 of the present application binds the generator to the bracket and the air bag at a correct angle through a clamp.

[0060] The workflow of this application is as follows:

[0061] This equipment is used for clamping of safety airbags. First, the generator, bracket, and clamp are pre-assembled manually and then placed in the first fixture component 601 of the equipment, and the airbag is arranged, the generator is pressed, and the clamp positioning mechanism 160 is tightened. The sensor detects the presence of the bracket, generator, and clamp. The side camera determines whether the angle of the generator is OK. The upper camera determines whether the relative position of the airbag and the clamp meets the requirements. The No. 1 safety door 30 is opened, the cylinder of the clamp positioning mechanism 160 in the fixture is retracted, and the clamp transfer mechanism comes over to clamp the clamps in turn according to the requirements. After the clamping is completed, it automatically exits, the No. 1 safety door 30 is closed, and the clamp machine 502 moves to the No. 2 standby station. The OK parts are taken out by employees; the NG parts are thrown into the NG box 100. The clamp machine 502 operates again at the No. 2 station as described above.

[0062] This application has the following beneficial effects:

[0063] 1. This equipment adopts the alternating operation of the clamp machine 502 stations, which greatly saves the equipment production cycle. At the same time, the clamp machine 502 adds a three-axis transplanting mechanism. A clamp machine 502 realizes the possibility of being compatible with different products with different requirements for the clamp machine 502 in the three-axis directions. At the same time, the camera is used to determine the generator angle, which also makes it possible to be compatible with more products. This equipment not only saves equipment costs but also saves equipment maintenance and changeover time.

[0064] 2. This equipment takes into account the diversity of products through the effective cooperation of the transfer mechanism and the clamp machine 502. While being compatible with the different requirements of different products, it also reduces the adverse effects caused by improper operation of employees.

[0065] 3. It improves the overall automation level of the equipment, reasonably optimizes the working time of employees, saves the production rhythm of the equipment, and can more accurately trace important data and upload and analyze them quickly.

[0066] From the above description, it can be seen that the present application achieves the following technical effects:

[0067] In the embodiment of the present application, a multi-station assembly method is adopted. By pre-assembling several components in the first assembly component 60 and the second assembly component 70, and using the clamp machine 502 to transplant the component 50 to act on the first assembly component 60 and the second assembly component 70 in a preset order, the purpose of simultaneous multi-station assembly is achieved, thereby achieving the technical effect of improving work efficiency and assembly accuracy, and further solving the technical problems that the existing clamp machine 502 has a simple structure, low accuracy and efficiency in preparing the generator, and cannot meet production needs.

[0068] Furthermore, a plurality of safety gratings 80 are respectively provided on one side of the frame 10 close to the first partition plate 20. It can be understood that the effect of improving the safety factor can be achieved.

[0069] Furthermore, the frame 10 is provided with a first waste box 90, an NG box 100 and a second waste box 110 adjacent to one side of the bottom thereof, wherein the first waste box 90 is located below the first assembly component 60, and the second waste box 110 is located below the second assembly component 70. It can be understood that a good material packaging effect can be achieved.

[0070] like Figure 5 As shown, the clamp machine transplanting assembly 50 includes: a movable plate 501, a clamp machine 502 is arranged on the top of the movable plate 501, a first transplanting mechanism 503 for left and right movement is arranged on one side of the movable plate 501, a second transplanting mechanism 504 for up and down movement is arranged on the bottom of the clamp machine 502, and a third transplanting mechanism 505 for forward and backward movement is arranged on one side of the clamp machine 502. It can be understood that the effect of multi-position movement can be achieved, thereby ensuring a good assembly effect.

[0071] like Figure 4 As shown, the first assembly component 60 includes: a first fixture component 601, a first detection sensor 602 is arranged on the side of the first fixture component 601 away from the second assembly component 70, and a second detection sensor 603 is arranged on the top of the first fixture component 601. It can be understood that a real-time position accuracy detection effect can be achieved, thereby ensuring an accurate assembly effect.

[0072] Further, the second assembly component 70 includes: a second fixture component 701, a third detection sensor 702 is provided on the side of the second fixture component 701 away from the first assembly component 60, and a fourth detection sensor 703 is provided on the top of the first fixture component 601. It can be understood that a real-time position accuracy detection effect can be achieved, thereby ensuring an accurate assembly effect.

[0073] Further, the first fixture assembly 601 and the second fixture assembly 701 both include: a plurality of limiting grooves 120 arranged along the first direction, two adjacent fourth transplanting mechanisms 130 are arranged on one side of the limiting groove 120, a generator clamping mechanism 140 is arranged between the two fourth transplanting mechanisms 130, and a fifth transplanting mechanism 150 and a clamp positioning mechanism 160 are respectively arranged at both ends of the limiting groove 120. It can be understood that a good assembly effect of the generator can be ensured, thereby achieving the effect of improving work efficiency.

[0074] Further, the plurality of safety doors 30 include: a first safety door 301 and a second safety door 302, wherein the first safety door 301 corresponds to the first assembly component 60, and the second safety door 302 corresponds to the second assembly component 70. It can be understood that a good safety effect can be achieved.

[0075] Furthermore, a through slot 401 is formed on the second partition plate 40. It can be understood that a good moving effect of the transplanting mechanism can be ensured, thereby avoiding the effect of movement interference.

[0076] Furthermore, a plurality of display screens, buttons and warning lights are provided on the frame 10. It can be understood that good human-computer interaction effect and warning effect can be achieved.

[0077] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings; however, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical scheme of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.

Claims

1. Airbag clamp machine, characterized in that: include: frame; A first partition plate is horizontally arranged in the frame; A plurality of safety doors are vertically arranged on the first partition plate; A second partition plate, horizontally arranged behind the first partition plate and located inside the frame; A clamp machine transplanting assembly connected to the upper surface of the second partition plate; a first assembly component connected to the upper surface of the first partition plate; and a second assembly component, disposed adjacent to the first assembly component on the upper surface of the first partition plate; Wherein, a plurality of components are pre-assembled in the first assembly component and the second assembly component, and the clamp machine transplanting component acts on the first assembly component and the second assembly component respectively in a preset order.

2. The airbag clamp machine according to claim 1, characterized in that: A plurality of safety gratings are respectively arranged on one side of the frame close to the first partition plate.

3. The airbag clamp machine according to claim 1, characterized in that: The frame is provided with a first waste box, an NG box and a second waste box adjacent to one side of the bottom thereof. The first waste box is located below the first assembly component, and the second waste box is located below the second assembly component.

4. The airbag clamp machine according to claim 1, characterized in that: The clamp machine transplanting assembly includes: a movable plate, a clamp machine is arranged on the top of the movable plate, a first transplanting mechanism for left and right movement is arranged on one side of the movable plate, a second transplanting mechanism for up and down movement is arranged at the bottom of the clamp machine, and a third transplanting mechanism for forward and backward movement is arranged on one side of the clamp machine.

5. The airbag clamp machine according to claim 1, characterized in that: The first assembly component includes: a first fixture component, a first detection sensor is arranged on a side of the first fixture component away from the second assembly component, and a second detection sensor is arranged on the top of the first fixture component.

6. The airbag clamp machine according to claim 5, characterized in that: The second assembly component includes: a second fixture component, a third detection sensor is arranged on a side of the second fixture component away from the first assembly component, and a fourth detection sensor is arranged on the top of the first fixture component.

7. The airbag clamping machine according to claim 6, characterized in that: The first fixture assembly and the second fixture assembly both include: a plurality of limit grooves arranged along the first direction, two adjacent fourth transplanting mechanisms are arranged on one side of the limit groove, a generator clamping mechanism is arranged between the two fourth transplanting mechanisms, and a fifth transplanting mechanism and a clamp positioning mechanism are respectively arranged at both ends of the limit groove.

8. The airbag clamp machine according to claim 1, characterized in that: The plurality of safety doors include: a first safety door and a second safety door, wherein the first safety door corresponds to the first assembly component, and the second safety door corresponds to the second assembly component.

9. The airbag clamp machine according to claim 1, characterized in that: The second partition plate is provided with a through slot.

10. The airbag clamping machine according to claim 1, characterized in that: The frame is provided with a plurality of display screens, buttons and warning lights.