Automatic boring device for engine piston

By designing the engine piston automatic boring device, the problem of difficulty in cleaning debris in piston processing is solved by using the coordination of clamping, cleaning and driving components, and the boring accuracy and machining stability are improved.

CN222643871UActive Publication Date: 2025-03-21ZIBO BOHAI PISTON CO LTD
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Patent Information

Application Number
CN202520209051.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-03-21
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

In the existing piston processing technology, debris generated during pre-drilling and reaming are not easy to clean, which may affect the accuracy of the boring.

Method used

An automatic boring device for engine pistons is designed, including clamping parts, cleaning parts and driving parts. Through the cooperation of the electric sliding table and the driving motor, cleaning and boring operations of debris in the piston hole are realized.

Benefits of technology

Effectively clean the debris in the piston holes, avoid debris accumulation affecting the boring accuracy, and improve the stability and accuracy of piston processing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222643871U_ABST
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Abstract

The utility model relates to the technical field of piston machining, and discloses an engine piston automatic boring device which comprises a machining bin, two fixing seats are fixedly connected to the inner bottom wall of the machining bin, two fixing grooves are formed in the top faces of the two fixing seats respectively, and first electric sliding tables are fixedly connected to the interiors of the fixing grooves. Through mutual cooperation of a third electric sliding table, a draught fan, a connecting pipe and an air outlet head, chippings generated in a hole of a piston during pre-drilling and reaming can be cleaned, through mutual cooperation of a first electric sliding table, a first driving motor and a boring cutter, the hole of the piston after reaming can be bored, and the boring efficiency is improved. Compared with the prior art, when a piston is machined, chippings left in a hole when the piston is subjected to pre-drilling and broaching can be cleared away in time, and the situation that the chippings are accumulated between a boring cutter and the hole of the piston, and the boring precision is affected is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of piston processing, and more specifically to an automatic boring device for an engine piston. Background Art

[0002] The engine piston is an important component in the internal combustion engine. It is a cylindrical metal component, usually made of materials such as aluminum alloy or cast iron. The piston is located in the cylinder of the engine, and its main function is to convert the gas pressure generated by the combustion of fuel into mechanical energy. When the mixed gas burns in the cylinder, high-temperature and high-pressure gas is generated, which pushes the piston to make reciprocating linear motion in the cylinder. The piston is connected to the connecting rod through the piston pin, and the connecting rod is connected to the crankshaft. In this way, the reciprocating motion of the piston is converted into the rotational motion of the crankshaft, thereby driving the car or other mechanical operation. Usually, the piston needs to be bored to improve accuracy, optimize stress distribution and meet different usage requirements.

[0003] When processing existing pistons, they often need to be processed step by step through pre-drilling, reaming and boring. During the pre-drilling and reaming process, more debris is often generated in the hole of the piston. If the debris is not cleaned, during boring, the debris will accumulate between the boring tool and the hole of the piston, which may affect the boring accuracy. Utility Model Content

[0004] In order to overcome the above defects of the prior art, the utility model provides an automatic boring device for an engine piston to solve the problems existing in the above background technology.

[0005] The utility model provides the following technical solutions:

[0006] An automatic boring device for an engine piston comprises: a processing chamber, the inner bottom wall of the processing chamber is fixedly connected to two fixed seats, the top surfaces of the two fixed seats are respectively provided with two fixed grooves, the interior of the fixed grooves is fixedly connected to a first electric slide, the sliders of the four first electric slides are respectively fixedly connected to a first drive motor, a second drive motor and a third drive motor, the number of the second drive motors is two, the output end of the first drive motor is fixedly connected to a boring tool, the output end of the second drive motor is fixedly connected to a drill bit, the output end of the third drive motor is fixedly connected to a reamer, the inner bottom wall of the processing chamber is provided with an inner groove, the interior of the inner groove is fixedly connected to a second electric slide, the inner bottom wall of the processing chamber is provided with a moving seat, the moving seat is fixedly connected to the slide of the second electric slide, the top surface of the moving seat is fixedly connected to the processing seat, the processing seat A piston is provided on the top surface of the processing seat, a clamping component is provided above the processing seat, a cleaning component is provided inside the processing seat, a driving component is provided inside the processing seat, the driving component is connected to the cleaning component, and the driving component drives the cleaning component to move linearly. The cleaning component includes: a moving plate, the moving plate is arranged inside the processing seat, the bottom surface of the moving plate is fixedly connected to a fan, the top surface of the moving plate is fixedly connected to a fixed column, the top surface of the fixed column is fixedly connected to an air outlet, a rectangular hole adapted to the air outlet is opened on the top surface of the processing seat, the rectangular hole is connected to the interior of the processing seat, a connecting pipe is fixedly connected to the air outlet of the fan, the connecting pipe passes through the moving plate and is fixedly connected to the air outlet, and one end of the connecting pipe extends to the interior of the air outlet, a rectangular hole is opened on one side of the processing seat, the rectangular hole is connected to the interior of the processing seat, and a filter is fixedly connected in the rectangular hole.

[0007] Furthermore, the cleaning component also includes: a top hole, which is opened on the top surface of the processing seat, the top hole is connected to the interior of the processing seat, a moving block is provided inside the processing seat, the moving block is adapted to the size of the top hole, the moving block is fixedly connected to the moving plate, a collecting bin is provided on the top surface of the moving block, a card slot is opened on the top surface of the moving block, a third electric slide is fixedly connected to the interior of the card slot, and the slider of the third electric slide is fixedly connected to the collecting bin.

[0008] Furthermore, the clamping component includes: a clamping groove, which is opened on the top surface of the processing seat, a fixed frame is fixedly connected to one side of the movable seat, an electric push rod is fixedly connected to the top surface of the fixed frame, the output end of the electric push rod passes through the fixed frame and extends to the top of the processing seat, and the bottom surface of the output end of the electric push rod is fixedly connected to the clamping block.

[0009] Furthermore, the clamping component also includes: two fifth drive motors, both of which are fixedly connected to the top surface of the processing seat, and the output end of the fifth drive motor is fixedly connected to the clamping head.

[0010] Furthermore, the driving component includes: a fourth driving motor, the fourth driving motor is fixedly connected to the inner bottom wall of the processing seat, the output end of the fourth driving motor is fixedly connected to a threaded rod, a bearing is embedded in the inner top wall of the processing seat, the threaded rod is fixedly connected to the inner ring of the bearing, a threaded hole is opened on the movable plate, and the movable plate is threadedly connected to the threaded rod through the threaded hole.

[0011] Furthermore, the driving component also includes: two fixed rods, both of which are fixedly connected to the inner bottom wall of the processing seat, one end of the fixed rod is fixedly connected to the inner top wall of the processing seat, and two circular holes are opened on the top surface of the movable plate, and the movable plate is movably connected to the fixed rods through the circular holes.

[0012] Technical effects and advantages of the utility model:

[0013] By using the clamping groove, electric push rod, clamping block, fifth drive motor and clamping head in coordination with each other, the piston can be clamped horizontally and vertically to ensure the stability of the piston during processing; by using the second electric slide, moving seat, processing seat, second drive motor and first electric slide in coordination with each other, the piston can be pre-drilled; by using the second electric slide, moving seat, processing seat, third drive motor and first electric slide in coordination with each other, the pre-drilled holes on the piston can be expanded.

[0014] By cooperating with the fourth drive motor, threaded rod, movable plate and fixed rod, the movable plate and movable block can be moved upward synchronously, thereby making the air outlet and collecting bin move upward synchronously; by cooperating with the third electric slide, fan, connecting pipe and air outlet, the debris generated in the hole of the piston during pre-drilling and reaming can be cleaned; by cooperating with the first electric slide, first drive motor and boring tool, the hole of the piston after reaming can be bored. Compared with the prior art, the present application can promptly clean the debris left inside the hole of the piston during pre-drilling and reaming when processing the piston, so as to avoid the accumulation of debris between the boring tool and the hole of the piston, affecting the accuracy of the boring. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a top view of the overall structure of the utility model;

[0017] Figure 3 It is a structural diagram of the processing warehouse;

[0018] Figure 4 for Figure 3 Schematic diagram of the local structure at A in the middle;

[0019] Figure 5 It is a structural schematic diagram of the processing seat;

[0020] Figure 6 It is a structural schematic diagram of a threaded rod;

[0021] Figure 7 is a structural schematic diagram of a fifth drive motor;

[0022] Figure 8 It is a schematic diagram of the structure of the collection bin;

[0023] Fig. 9 A schematic diagram of the structure for the limelight;

[0024] Fig.10 It is a structural diagram of the moving block.

[0025] The accompanying drawings are marked as follows: 1. processing chamber; 2. moving block; 3. fixed seat; 4. fixed groove; 5. first electric slide; 6. first drive motor; 7. boring tool; 8. second drive motor; 9. fixed frame; 10. electric push rod; 11. clamping block; 12. processing seat; 13. moving seat; 14. third drive motor; 15. inner groove; 16. second electric slide; 17. fixed rod; 18. fourth drive motor; 19. threaded rod; 20. filter; 21. fan; 22. clamping head; 23. moving plate; 24. connecting pipe; 25. fixed column; 26. air outlet; 27. fifth drive motor; 28. piston; 29. ​​clamping groove; 30. top hole; 31. collecting chamber; 32. slot; 33. third electric slide; 34. bearing. DETAILED DESCRIPTION

[0026] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still fall within the scope of protection of the present application.

[0027] Figure 1-Figure 10 It is the best embodiment of the utility model, and the following Figure 1 -Attached Fig.10 The utility model is further described.

[0028] An automatic boring device for an engine piston comprises: a processing chamber 1, wherein the inner bottom wall of the processing chamber 1 is fixedly connected to two fixing seats 3, the top surfaces of the two fixing seats 3 are respectively provided with two fixing grooves 4, the inside of the fixing grooves 4 is fixedly connected to a first electric slide 5, the sliders of the four first electric slides 5 are respectively fixedly connected to a first drive motor 6, a second drive motor 8 and a third drive motor 14, the number of the second drive motors 8 is two, the output end of the first drive motor 6 is fixedly connected to a boring tool 7, the output end of the second drive motor 8 is fixedly connected to a drill bit, the output end of the third drive motor 14 is fixedly connected to a reamer, an inner bottom wall of the processing chamber 1 is provided with an inner groove 15, the inside of the inner groove 15 is fixedly connected to a second electric slide 16, a moving seat 13 is provided on the inner bottom wall of the processing chamber 1, the moving seat 13 is fixedly connected to the slide of the second electric slide 16, the top surface of the moving seat 13 is fixedly connected to a processing seat 12, the top surface of the processing seat 12 is provided with a piston 28, a clamping component is provided above the processing seat 12, and the processing seat 12 A cleaning component is provided inside the processing seat 12, a driving component is provided inside the processing seat 12, the driving component is connected to the cleaning component, the driving component drives the cleaning component to move linearly, the cleaning component comprises: a moving plate 23, the moving plate 23 is provided inside the processing seat 12, the moving plate 23 is a structure composed of a rectangular structure and a long strip structure, the bottom surface of the moving plate 23 is fixedly connected to the fan 21, the top surface of the moving plate 23 is fixedly connected to the fixed column 25, the top surface of the fixed column 25 is fixedly connected to the wind outlet 26, The air outlet 26 is a hollow cylindrical structure with one end being open. A rectangular hole matching the air outlet 26 is provided on the top surface of the processing seat 12, and the rectangular hole is communicated with the interior of the processing seat 12. A connecting pipe 24 is fixedly connected to the air outlet of the fan 21, and the connecting pipe 24 passes through the movable plate 23 and is fixedly connected to the air outlet 26, and one end of the connecting pipe 24 extends to the interior of the air outlet 26. A rectangular hole is provided on one side of the processing seat 12, and the rectangular hole is communicated with the interior of the processing seat 12. A filter 20 is fixedly connected in the rectangular hole.

[0029] In this embodiment, through the filter 20, when the fan 21 sucks in the outside air, the filter 20 can filter the dust in the air.

[0030] Specifically, the cleaning component also includes: a top hole 30, which is provided on the top surface of the processing seat 12, and the top hole 30 is connected to the inside of the processing seat 12. A moving block 2 is provided inside the processing seat 12, and the moving block 2 is adapted to the size of the top hole 30. The moving block 2 is fixedly connected to the moving plate 23. A collecting bin 31 is provided on the top surface of the moving block 2, and a feed port is provided on the collecting bin 31. Later, when the moving block 2 enters the inside of the top hole 30 and is flush with the processing seat 12, the staff can use a vacuum cleaner to suck out the debris in the collecting bin 31, so as to achieve the effect of cleaning the debris in the collecting bin 31. A card slot 32 is provided on the top surface of the moving block 2, and a third electric slide 33 is fixedly connected to the inside of the card slot 32, and the slider of the third electric slide 33 is fixedly connected to the collecting bin 31.

[0031] In the present embodiment, by setting the moving block 2, when the moving block 2 enters the interior of the top hole 30 and is flush with the processing seat 12, the slider of the third electric slide 33 drives the collecting bin 31 to move until the collecting bin 31 fits with the piston 28, and then the wind force output by the fan 21 will enter the interior of the air outlet 26 through the connecting pipe 24, and the debris generated in the hole during pre-drilling and reaming by the piston 28 can be blown to the interior of the collecting bin 31 through the air outlet 26 for collection, and the debris can be cleaned.

[0032] Specifically, the clamping component includes: a clamping groove 29, which is opened on the top surface of the processing seat 12, a fixed frame 9 is fixedly connected to one side of the movable seat 13, an electric push rod 10 is fixedly connected to the top surface of the fixed frame 9, an output end of the electric push rod 10 passes through the fixed frame 9 and extends to the top of the processing seat 12, and a clamping block 11 is fixedly connected to the bottom surface of the output end of the electric push rod 10.

[0033] Specifically, the clamping component further includes: two fifth drive motors 27 , both of which are fixedly connected to the top surface of the processing seat 12 , and the output end of the fifth drive motor 27 is fixedly connected to the clamping head 22 .

[0034] In this embodiment, through the arrangement of the piston 28, the staff can place the piston 28 into the clamping groove 29. At this time, the output end of the electric push rod 10 moves downward and drives the clamping block 11 to clamp the piston 28. Then the output ends of the two fifth drive motors 27 extend to drive the clamping head 22 to move and clamp the piston 28 through the two clamping heads 22. The piston 28 is clamped both horizontally and vertically to ensure the stability of the piston 28 during processing.

[0035] Specifically, the driving components include: a fourth driving motor 18, the fourth driving motor 18 is fixedly connected to the inner bottom wall of the processing seat 12, the output end of the fourth driving motor 18 is fixedly connected to a threaded rod 19, a bearing 34 is embedded in the inner top wall of the processing seat 12, the threaded rod 19 is fixedly connected to the inner ring of the bearing 34, a threaded hole is opened on the movable plate 23, and the movable plate 23 is threadedly connected to the threaded rod 19 through the threaded hole.

[0036] In this embodiment, by providing the bearing 34 , when the threaded rod 19 rotates inside the bearing 34 , the bearing 34 can ensure the stability of the rotation of the threaded rod 19 .

[0037] Specifically, the driving component also includes: two fixed rods 17, both of which are fixedly connected to the inner bottom wall of the processing seat 12, one end of the fixed rod 17 is fixedly connected to the inner top wall of the processing seat 12, and two circular holes are opened on the top surface of the movable plate 23, and the movable plate 23 is movably connected to the fixed rod 17 through the circular holes.

[0038] In this embodiment, by setting up the fourth drive motor 18, the staff can start the set fourth drive motor 18, and the output end of the fourth drive motor 18 drives the threaded rod 19 to rotate. Since the movable plate 23 is threadedly connected to the threaded rod 19, and the two fixed rods 17 limit the movable plate 23, the movable plate 23 moves in a straight line and drives the movable block 2 to move upward synchronously until the movable block 2 enters the interior of the top hole 30 and is flush with the processing seat 12. At this time, the slider of the third electric slide 33 drives the collecting bin 31 to move until the collecting bin 31 is fitted with the piston 28, and then the wind force output by the fan 21 will enter the interior of the air outlet 26 through the connecting pipe 24, and the wind blown out by the air outlet 26 can blow the debris generated in the hole during pre-drilling and reaming of the piston 28 to the interior of the collecting bin 31 for collection, and the debris can be cleaned.

[0039] The working principle and use process of the utility model are as follows: when in use, the staff can put the piston 28 into the clamping groove 29. At this time, the output end of the electric push rod 10 moves downward and drives the clamping block 11 to clamp the piston 28. Then the output ends of the two fifth drive motors 27 extend to drive the clamping heads 22 to move and clamp the piston 28 through the two clamping heads 22. The piston 28 is clamped both horizontally and vertically to ensure the stability of the piston 28 during processing.

[0040] Then start the second electric slide 16, and the movement of the slider of the second electric slide 16 drives the moving seat 13 and the processing seat 12 to move until the piston 28 corresponds to the drill position of the second drive motor 8. At this time, the second electric slide 16 stops, and the sliders of two of the first electric slides 5 drive the two second drive motors 8 to move, so that the output end of the second drive motor 8 drives the drill bit to pre-drill the piston 28.

[0041] After the pre-drilling is completed, the slider of the second electric slide 16 drives the processing seat 12 to continue to move through the moving seat 13 until the position of the hole pre-drilled by the piston 28 corresponds to the position of the reamer of the third drive motor 14, and then the second electric slide 16 stops. The slider of one of the first electric slides 5 drives the third drive motor 14 to move, and drives the reamer through the output end of the third drive motor 14 to reamer the hole pre-drilled on the piston 28.

[0042] After the hole expansion is completed, the staff can start the fourth drive motor 18, and the output end of the fourth drive motor 18 drives the threaded rod 19 to rotate. Since the movable plate 23 is threadedly connected with the threaded rod 19, and the two fixed rods 17 limit the movable plate 23, the movable plate 23 moves linearly and drives the movable block 2 to move upward synchronously until the movable block 2 enters the inside of the top hole 30 and is flush with the processing seat 12. At this time, the collection bin 31 and the air outlet 26 also move synchronously to the processing seat 12. Then the slider of the third electric slide 33 drives the collection bin 31 to move until the collection bin 31 fits with the piston 28. At this time, the feed port of the collection bin 31 corresponds to the hole position after the piston 28 is expanded, and then the wind output by the fan 21 will enter the inside of the air outlet 26 through the connecting pipe 24, that is, the wind blown by the air outlet 26 can blow the debris generated in the hole during the pre-drilling and expansion of the piston 28 to the inside of the collection bin 31 for collection, and the debris can be cleaned.

[0043] After the cleaning is completed, the slider of one of the first electric slides 5 drives the first drive motor 6 to move, and the boring tool 7 is driven by the output end of the first drive motor 6 to bore the hole after the piston 28 is expanded. Compared with the prior art, when processing the piston 28, the present application can timely clean the debris left inside the hole of the piston 28 during pre-drilling and expansion, so as to avoid the debris affecting the accuracy of boring.

[0044] The above are only preferred embodiments of the utility model, and are not intended to limit the utility model in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model.

Claims

1. An automatic boring device for an engine piston, characterized in that: include: A processing chamber (1), wherein the inner bottom wall of the processing chamber (1) is fixedly connected to two fixing seats (3), the top surfaces of the two fixing seats (3) are respectively provided with two fixing grooves (4), the interior of the fixing grooves (4) is fixedly connected to a first electric slide (5), the sliders of the four first electric slides (5) are respectively fixedly connected to a first drive motor (6), a second drive motor (8) and a third drive motor (14), the number of the second drive motors (8) is two, the output end of the first drive motor (6) is fixedly connected to a boring tool (7), the output end of the second drive motor (8) is fixedly connected to a drill bit, and the output end of the third drive motor (14) is fixedly connected to a reamer; An inner bottom wall of the processing chamber (1) is provided with an inner groove (15), a second electric slide (16) is fixedly connected to the interior of the inner groove (15), a movable seat (13) is provided on the inner bottom wall of the processing chamber (1), the movable seat (13) is fixedly connected to the slide of the second electric slide (16), a processing seat (12) is fixedly connected to the top surface of the movable seat (13), and a piston (28) is provided on the top surface of the processing seat (12); A clamping component is provided above the processing seat (12), a cleaning component is provided inside the processing seat (12), a driving component is provided inside the processing seat (12), the driving component is connected to the cleaning component, and the driving component drives the cleaning component to move linearly; The cleaning component comprises: a movable plate (23), the movable plate (23) being arranged inside the processing seat (12), the bottom surface of the movable plate (23) being fixedly connected to a fan (21), the top surface of the movable plate (23) being fixedly connected to a fixing column (25), the top surface of the fixing column (25) being fixedly connected to an air outlet (26), the top surface of the processing seat (12) being provided with a rectangular hole adapted to the air outlet (26), the rectangular hole being communicated with the inside of the processing seat (12), the air outlet of the fan (21) being fixedly connected to a connecting pipe (24), the connecting pipe (24) passing through the movable plate (23) and being fixedly connected to the air outlet (26), and one end of the connecting pipe (24) extending to the inside of the air outlet (26); A rectangular hole is provided on one side of the processing seat (12), the rectangular hole is in communication with the interior of the processing seat (12), and a filter screen (20) is fixedly connected in the rectangular hole.

2. The automatic boring device for engine piston according to claim 1, characterized in that: The cleaning component further comprises: a top hole (30), wherein the top hole (30) is provided on the top surface of the processing seat (12), the top hole (30) is communicated with the interior of the processing seat (12), a moving block (2) is provided inside the processing seat (12), the moving block (2) is adapted in size to the top hole (30), the moving block (2) is fixedly connected to the moving plate (23), a collecting bin (31) is provided on the top surface of the moving block (2), a card slot (32) is provided on the top surface of the moving block (2), a third electric slide (33) is fixedly connected inside the card slot (32), and a slider of the third electric slide (33) is fixedly connected to the collecting bin (31).

3. The automatic boring device for engine piston according to claim 1, characterized in that: The clamping component comprises: a clamping groove (29), the clamping groove (29) being formed on the top surface of the processing seat (12), a fixing frame (9) being fixedly connected to one side of the movable seat (13), an electric push rod (10) being fixedly connected to the top surface of the fixing frame (9), an output end of the electric push rod (10) passing through the fixing frame (9) extending to the top of the processing seat (12), and a clamping block (11) being fixedly connected to the bottom surface of the output end of the electric push rod (10).

4. The automatic boring device for engine piston according to claim 3, characterized in that: The clamping component further comprises: two fifth drive motors (27), the two fifth drive motors (27) are both fixedly connected to the top surface of the processing seat (12), and the output end of the fifth drive motor (27) is fixedly connected to the clamping head (22).

5. The automatic boring device for engine piston according to claim 1, characterized in that: The driving component comprises: a fourth driving motor (18), the fourth driving motor (18) being fixedly connected to the inner bottom wall of the processing seat (12), the output end of the fourth driving motor (18) being fixedly connected to a threaded rod (19), the inner top wall of the processing seat (12) being embedded with a bearing (34), the threaded rod (19) being fixedly connected to the inner ring of the bearing (34), the movable plate (23) being provided with a threaded hole, and the movable plate (23) being threadedly connected to the threaded rod (19) through the threaded hole.

6. The automatic boring device for engine piston according to claim 5, characterized in that: The driving component further comprises: two fixing rods (17), the two fixing rods (17) being fixedly connected to the inner bottom wall of the processing seat (12), one end of the fixing rod (17) being fixedly connected to the inner top wall of the processing seat (12), the top surface of the movable plate (23) being provided with two circular holes, and the movable plate (23) being movably connected to the fixing rods (17) via the circular holes.