Dust removal type granulator
By designing automatic feeding and dust-proof structures in the granulator, the dust problem and inconvenient maintenance problems during feeding by the existing granulator are solved, and higher practicality and maintenance convenience are achieved.
Patent Information
- Application Number
- CN202421328337.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-12
AI Technical Summary
Existing granulators are prone to generate a large amount of dust during feeding, and are inconvenient for maintenance when internal components fail.
A dust removal granulator is designed, which adopts a combination of powder pump, feed pipe, feed pipe, feed hopper, controller, filter cloth, air outlet valve and powder sensor to achieve automatic feeding and prevent dust from being generated; at the same time, through the setting of granulator, slot, side baffle and hand-tight screws, it is convenient to disassemble and maintain.
Automatic feeding is realized, reducing dust generated during manpower feeding, and improving the practicality of the device; at the same time, the convenient disassembly structure improves the convenience of maintenance.
Smart Images

Figure CN222645426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of medicine production, in particular to a dust removal type granulator. Background Art
[0002] In the production process of vitamin C effervescent tablets, a granulator is needed. When the granulation mechanism in the granulator granulates the powder material, a large amount of dust is easily generated. When personnel pour and add raw material powder, a large amount of dust is also easily generated.
[0003] The announcement number authorized by China is CN219398221U, and the patent is named a pharmaceutical granulator. The device includes a fuselage, on which a granulating device and a material collecting device are arranged; the granulating device includes a hopper connected to the fuselage, and a plurality of parallel rotary knives are rotatably connected in the hopper, and the rotary knives are triangular prism-shaped rotary knives, and a driving assembly for driving the rotary knives to rotate is arranged on the fuselage; two clamping rollers are rotatably connected to the hopper, and a first screen is connected between the two clamping rollers, and the first screen is located below the rotary knives and is tightly attached to the rotary knives, and a fastener for fixing the clamping rollers is arranged on the hopper; the material collecting device includes a material collecting box arranged on the fuselage, and a hot air box is arranged on the fuselage, and the air outlet of the hot air box is connected to an exhaust duct, and an exhaust port connected to the exhaust duct is opened on the material collecting box. This application can improve the adequacy of the grinding of the granulator and prevent the drug raw materials from sticking after granulation processing.
[0004] Although the above device can prevent the drug raw materials from sticking after granulation, there are still some problems when using the device:
[0005] 1. The device does not have a closed feeding mechanism, and it is fed by manual dumping, which is not only troublesome to use, but also generates a lot of dust when feeding.
[0006] 2. The device does not have a convenient disassembly mechanism, and it is not convenient to perform maintenance when its internal components fail.
[0007] In view of the above situation, technical innovation is carried out on the basis of the existing granulator. Utility Model Content
[0008] The purpose of the utility model is to provide a dust removal type granulator to solve the problems raised in the above background technology.
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a dust removal granulator, comprising a granulator and a tablet press, a powder pump is fixed to one side of the top of the granulator, and the feed end of the powder pump is connected to a feed pipe, and the discharge end of the powder pump is connected to a delivery pipe, a feed hopper is fixed to the side of the top of the granulator away from the powder pump, and a controller is fixed to the front end of the feed hopper, a filter powder cloth is fixed to the inner top wall of the feed hopper, and an air outlet valve is fixed to the top of the feed hopper, a powder sensor 1 is fixed to the top of the inner wall of the feed hopper, and a powder sensor 2 is fixed to the bottom end of the inner wall of the feed hopper, and the tablet press is fixed to one side of the bottom end of the granulator.
[0010] Furthermore, the end of the feeding pipe is connected to the feeding hopper, and the powder pump, the powder sensor 1 and the powder sensor 2 are all electrically connected to the feeding pipe.
[0011] Furthermore, a column is fixed on the side of the bottom end of the granulator away from the tablet press, and a base is fixed on the bottom end of the column.
[0012] Furthermore, a slot is provided at the front end of the granulator, and a side baffle is provided inside the slot.
[0013] Furthermore, the side baffle is slidably connected to the slot, and a hand screw is fixed to the top front wall of the side baffle.
[0014] Furthermore, support components are fixed on both left and right sides of the bottom end of the base, and the support components include support feet and foot pads, and the bottom ends of the support feet are fixed with foot pads.
[0015] Compared with the prior art, the beneficial effects of the utility model are: the device is provided with a sealed feeding structure, which can automatically add materials and prevent dust from being generated during the adding process, which is beneficial to improving the practicality of the device. At the same time, the device is provided with a baffle structure that is easy to disassemble and assemble, which can be easily disassembled for maintenance, which is beneficial to improving the convenience of the device.
[0016] 1. The utility model is provided with a powder pump, a feed pipe, a delivery pipe, a feed hopper, a controller, a powder filter cloth, an air outlet valve, a powder sensor 1 and a powder sensor 2. The feed pipe can be externally connected to a raw material powder barrel or other raw material container. The controller is a PLC controller. The feed hopper can deliver the powder raw material to the granulator for granulation. When the height of the powder in the feed hopper drops to the height of the powder sensor 2, the powder sensor 1 transmits an electrical signal to the controller. The controller controls the powder pump to start and deliver the material to the feed hopper. When the powder reaches the height of the powder sensor 1, the powder sensor 2 outputs an electrical signal to the controller. At this time, the controller turns off the powder pump, thereby realizing automatic feeding. The air outlet valve can discharge excess gas in the feed hopper, and the powder filter cloth can prevent the powder from being discharged along with the gas. Since the device is automatically fed, the feed hopper is a closed structure, which greatly reduces the dust generated during the manual feeding process. Through the above structure, the device can automatically feed and prevent dust from being generated during the feeding process, which is conducive to improving the practicality of the device.
[0017] 2. The utility model provides a granulator, a slot, a side baffle and a hand screw. A large-area empty slot is provided on the inner wall of the granulator near the side baffle. A limiting hole matching the size of the hand screw is provided at the top of the front wall of the granulator corresponding to the hand screw. Normally, the hand screw is screwed into the limiting hole to fix the side baffle. When an internal component of the granulator fails, the personnel only needs to unscrew the hand screw to pull the side baffle upward out of the slot. At this time, the personnel can inspect and repair the internal components of the granulator. Through the above structure, the device can be easily disassembled for maintenance, which is conducive to improving the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a front view structural schematic diagram of a dust removal type granulator of the utility model;
[0019] Figure 2 It is a partial front view and cross-sectional enlarged structural schematic diagram of a feed hopper, a powder filter cloth, an air outlet valve, a powder sensor 1 and a powder sensor 2 of a dust removal type granulator of the utility model;
[0020] Figure 3 It is a partial front view enlarged structural schematic diagram of a granulator, a slot, a side baffle and a hand screw of a dust removal type granulator of the utility model.
[0021] In the figure: 1. Granulator; 2. Powder pump; 3. Feed pipe; 4. Delivery pipe; 5. Feed hopper; 6. Controller; 7. Powder filter cloth; 8. Exhaust valve; 9. Powder sensor 1; 10. Powder sensor 2; 11. Tablet press; 12. Column; 13. Base; 14. Slot; 15. Side baffle; 16. Thumb screw; 17. Support assembly; 1701. Support foot; 1702. Foot pad. DETAILED DESCRIPTION
[0022] The following is combined with Figure 1-3 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0023] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0025] like Figure 1 and Figure 2As shown, a dust removal granulator comprises a granulator 1 and a tablet press 11, a powder pump 2 is fixed to one side of the top of the granulator 1, and the feeding end of the powder pump 2 is connected to a feeding pipe 3, and the discharging end of the powder pump 2 is connected to a conveying pipe 4, a feeding hopper 5 is fixed to the side of the top of the granulator 1 away from the powder pump 2, and a controller 6 is fixed to the front end of the feeding hopper 5, a filter powder cloth 7 is fixed to the inner top wall of the feeding hopper 5, and an air outlet valve 8 is fixed to the top of the feeding hopper 5, a powder sensor 1 9 is fixed to the top of the inner wall of the feeding hopper 5, and a powder sensor 2 10 is fixed to the bottom end of the inner wall of the feeding hopper 5, the tablet press 11 is fixed to one side of the bottom end of the granulator 1, the feeding pipe 3 can be externally connected to a raw material powder barrel or other raw material container, the controller 6 is a PLC controller 6, and the feeding hopper 5 can convey the powder raw material to the granulator 1 for granulation When the powder level in the feed hopper 5 drops to the height of the powder sensor 10, the powder sensor 10 transmits an electrical signal to the controller 6, and the controller 6 controls the powder pump 2 to start and feed the material into the feed hopper 5. When the powder reaches the height of the powder sensor 9, the powder sensor 10 outputs an electrical signal to the controller 6, and the controller 6 closes the powder pump 2, thereby realizing automatic feeding. The air outlet valve 8 can discharge the excess gas in the feed hopper 5, and the powder filter cloth 7 can prevent the powder from being discharged along with the gas. Since the device is automatically fed, the feed hopper 5 is a closed structure, which greatly reduces the dust generated during the manual feeding process. Through the above structure, the device can automatically feed and prevent dust from being generated during the feeding process, which is conducive to improving the practicality of the device.
[0026] like Figure 1 and Figure 3 As shown, the end of the feed pipe 4 is connected to the feed hopper 5, and the powder pump 2, the powder sensor 1 9 and the powder sensor 2 10 are all electrically connected to the feed pipe 4. A column 12 is fixed to the side of the bottom end of the granulator 1 away from the tablet press 11, and a base 13 is fixed to the bottom end of the column 12. A slot 14 is provided at the front end of the granulator 1, and a side baffle 15 is provided inside the slot 14. The side baffle 15 is slidably connected to the slot 14, and a hand screw 16 is fixed to the top front wall of the side baffle 15. Support components 17 are fixed to the left and right sides of the bottom end of the base 13, and the support component 17 includes a support foot 1701 and a foot pad 1702. The support foot A foot pad 1702 is fixed to the bottom end of 1701, and a large-area empty groove is provided on the inner wall of one side of the granulator 1 close to the side baffle 15. A limiting hole matching the size of the hand screw 16 is provided at the position corresponding to the hand screw 16 at the top of the front wall of the granulator 1. Normally, the hand screw 16 is screwed into the limiting hole to fix the side baffle 15. When an internal component of the granulator 1 fails, the personnel only needs to unscrew the hand screw 16 to pull the side baffle 15 upward out of the slot 14. At this time, the personnel can inspect and repair the internal components of the granulator 1. Through the above structure, the device can be easily disassembled for maintenance, which is conducive to improving the convenience of the device.
[0027] In summary: when using the dust removal granulator, first, a press and a granulator are arranged inside the granulator 1. After the powder material in the feed hopper 5 enters the granulator 1, the press mechanism can press it into hard flakes, and the granulator mechanism can break the flake material into small particles. The granular material will enter the tablet press 11, and the tablet press 11 can press it into tablets. The foot pad 1702 is made of rubber material, which can effectively prevent the device from sliding during operation and can also play a certain shock absorption effect. The feed pipe 3 can be externally connected to a raw material powder barrel or other raw material container. The controller 6 is a PLC controller 6. The feed hopper 5 can transport the powder raw material to the granulator 1 for granulation. When the height of the powder in the feed hopper 5 drops to the height of the powder sensor 10, the powder sensor 9 transmits an electrical signal to the controller 6, and the controller 6 controls the powder pump 2 to start and feed the material into the feed hopper 5. When the powder reaches the height of the powder sensor 9 When the temperature reaches 0.50, the powder sensor 10 will output an electrical signal to the controller 6. At this time, the controller 6 will close the powder pump 2, thereby realizing automatic feeding. The air outlet valve 8 can discharge the excess gas in the feed hopper 5, and the powder filter cloth 7 can prevent the powder from being discharged along with the gas. Since the device is automatically fed, the feed hopper 5 is a closed structure, which greatly reduces the dust generated during the manual feeding process. A large area of empty grooves is provided on the inner wall of the granulator 1 near the side baffle 15. A limiting hole matching the size of the hand screw 16 is provided at the top of the front wall of the granulator 1 corresponding to the hand screw 16. Usually, the hand screw 16 is screwed into the limiting hole to fix the side baffle 15. When the internal components of the granulator 1 fail, the personnel only need to unscrew the hand screw 16 to pull the side baffle 15 upward out of the slot 14. At this time, the personnel can inspect and repair the internal components of the granulator 1. This is the working principle of the dust removal granulator.
[0028] The above description is only a preferred embodiment of the utility model and does not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.
Claims
1. A dust removal granulator, comprising a granulator (1) and a tablet press (11), characterized in that: A powder pump (2) is fixed to one side of the top of the granulator (1), and the feed end of the powder pump (2) is connected to a feed pipe (3), and the discharge end of the powder pump (2) is connected to a conveying pipe (4). A feed hopper (5) is fixed to the side of the top of the granulator (1) away from the powder pump (2), and a controller (6) is fixed to the front end of the feed hopper (5). A filter powder cloth (7) is fixed to the inner top wall of the feed hopper (5), and an air outlet valve (8) is fixed to the top of the feed hopper (5). A powder sensor 1 (9) is fixed to the top of the inner wall of the feed hopper (5), and a powder sensor 2 (10) is fixed to the bottom of the inner wall of the feed hopper (5). The tablet press (11) is fixed to one side of the bottom end of the granulator (1).
2. A dust removal granulator according to claim 1, characterized in that: The end of the material delivery pipe (4) is in communication with the feed hopper (5), and the powder pump (2), the first powder sensor (9) and the second powder sensor (10) are all electrically connected to the material delivery pipe (4).
3. A dust removal granulator according to claim 1, characterized in that: A column (12) is fixed to the side of the bottom end of the granulator (1) away from the tablet press (11), and a base (13) is fixed to the bottom end of the column (12).
4. A dust removal granulator according to claim 1, characterized in that: The front end of the granulator (1) is provided with a slot (14), and the interior of the slot (14) is provided with a side baffle (15).
5. A dust removal granulator according to claim 4, characterized in that: The side baffle (15) is slidably connected to the slot (14), and a hand screw (16) is fixed to the top front wall of the side baffle (15).
6. A dust removal granulator according to claim 3, characterized in that: Support components (17) are fixed on both left and right sides of the bottom end of the base (13), and the support component (17) includes a support foot (1701) and a foot pad (1702), and the bottom end of the support foot (1701) is fixed with a foot pad (1702).
Citation Information
Patent Citations
Medicine granulator
CN219398221U