Chemical emulsion filling machine

Abstract

The utility model relates to the technical field of emulsion filling, in particular to a chemical emulsion filling machine, a filtering type vertical filling mechanism comprises a supporting frame, a liquid preparation tank, a booster pump, a T-shaped pipe, a filtering box, a flexible hose, a material box and a vertical nozzle, and the liquid preparation tank is arranged on the outer side of the supporting frame; the input end of the booster pump penetrates through the middle of the top end of the liquid preparation tank and is tightly attached to the inner surface of the liquid preparation tank, the T-shaped pipe is fixedly connected to the outer side of the output end of the booster pump, the filter box is connected to the outer side of the T-shaped pipe in a sleeving mode, and the two ends of the flexible hose are fixedly connected with the opposite side surfaces of the filter box and the material box respectively. According to the chemical emulsion filling machine, the position of the vertical nozzle can be accurately positioned, the vertical nozzle extends into the container, emulsion is prevented from leaking, meanwhile, the T-shaped pipe and the two sets of one-way circulating filtering boxes are additionally arranged, the filled emulsion can be fully filtered through the floccule filtering layer, and emulsion lumps in the container are prevented from being accumulated.

Description

Technical Field

[0001] The present application relates to the technical field of emulsion filling, and in particular to a chemical emulsion filling machine. Background Art

[0002] Chemical emulsion filling machine is a mechanical equipment specially used for filling emulsion materials in the chemical industry. It is used to accurately fill emulsion materials (such as cosmetic emulsion, paint emulsion, etc.) into designated containers.

[0003] After searching, the publication number: CN206570003U discloses an emulsion filling machine. During the specific implementation, the operator starts the driving motor on the cover body to drive the stirring shaft to rotate and stir the material in the barrel. The stirred material enters the discharge port from the barrel, and the hot water in the water tank enters the interlayer from the water inlet pipe a through the water pump. The water in the interlayer returns to the water tank through the water outlet pipe b, completing the hot water circulation to achieve the purpose of heating the material.

[0004] With respect to the above-mentioned related technologies, the inventors believe that there are the following technical defects that need to be improved:

[0005] The thermodynamically unstable state of chemical emulsions is prone to agglomeration, stratification and coalescence, which can cause blockage in equipment pipelines and adversely affect filling efficiency. When the injection nozzle injects the emulsion into the container, the injection nozzle restricts the vertical downward injection of the emulsion, causing the outer surface of the container to be sticky with the chemical emulsion, resulting in a waste of resources. Utility Model Content

[0006] The present application provides a chemical emulsion filling machine to improve the following technical problems:

[0007] The thermodynamically unstable state of chemical emulsions is prone to agglomeration, stratification and coalescence, which can cause blockage in equipment pipelines and adversely affect filling efficiency. When the injection nozzle injects the emulsion into the container, the injection nozzle restricts the vertical downward injection of the emulsion, causing the outer surface of the container to be sticky with the chemical emulsion, resulting in a waste of resources.

[0008] The present application provides a chemical emulsion filling machine, which adopts the following technical solution:

[0009] A chemical emulsion filling machine includes a filtering vertical filling mechanism, which includes a support frame, a liquid dispensing tank, a booster pump, a T-shaped pipe, a filter box, a flexible hose, a material box and a vertical nozzle. The liquid dispensing tank is arranged on the outside of the support frame, the input end of the booster pump passes through the middle of the top of the liquid dispensing tank and fits tightly with the inner surface of the liquid dispensing tank, the T-shaped pipe is fixedly connected to the outside of the output end of the booster pump, the filter box is sleeved on the outside of the T-shaped pipe, the two ends of the flexible hose are fixedly connected to the filter box and the opposite side surfaces of the material box respectively, the vertical nozzle is clamped on the bottom of the material box, and an adjustment component is also provided on the inner side of the support frame.

[0010] In an achievable technical solution of the present application, an arc-shaped handle and a floc filter layer are further provided inside the filter box, the arc-shaped handle is rotatably connected to the bottom of the filter box, and the floc filter layer is threadedly connected to the inner side of the arc-shaped handle.

[0011] In an achievable technical solution of the present application, the adjustment assembly includes a stepper motor, a threaded rod, a linear shaft and a positioning table. The motor shaft of the stepper motor is fixedly connected to the top of the threaded rod through a coupling. The threaded rod passes through the top of the support frame and is threadedly connected to one side of the positioning table. The linear shaft passes through the interior of the positioning table and is fixedly connected to the inner surface of the support frame.

[0012] In an achievable technical solution of the present application, a linear motor and a movable frame are also provided on the outside of the positioning platform, the guide rail end of the linear motor is threadedly connected to the surface of the movable frame, and the outside of the movable frame is fixedly connected to one side of the bottom of the material box.

[0013] In an achievable technical solution of the present application, a thread groove and a through hole matching the sizes of the threaded rod and the linear axis are respectively formed through the interior of the positioning platform.

[0014] In an achievable technical solution of the present application, a flow channel corresponding to the top of the flexible hose is further provided inside the material box, and the bottom of the discharge end of the flow channel is arranged at the upper end of the vertical nozzle.

[0015] In summary, the present application includes at least one of the following beneficial technical effects:

[0016] 1. This device is equipped with a set of T-shaped pipes and two corresponding sets of flexible hoses. When in use, a single set of discharge valves can be started to form a single set of circulation effect. During this period, the emulsion will be fully filtered by the floc filter layer. When impurities accumulate in the micropores of the filter layer, the discharge valve on this side is stopped and the discharge valve on the other side is started, so that it is easy to obtain effective filtration during filling and prevent the accumulation of emulsion lumps in the container;

[0017] 2. Under the screw drive of the positioning table and the threaded rod, the material box is translated up and down, and with the running linear motor, the vertical nozzle at the bottom can find the feed port of the container and fill it deep into the container to prevent spraying on the outside of the container and causing waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a structural schematic diagram of a chemical emulsion filling machine according to an embodiment of the present application.

[0020] Figure 2 It is a side view of the filtering vertical filling mechanism of the embodiment of the present application.

[0021] Figure 3 It is a structural schematic diagram of one side of the positioning platform in an embodiment of the present application.

[0022] Figure 4 This is an open view of the curved handle of the embodiment of the present application.

[0023] Figure 5 This is a distribution diagram of the flow channels of the embodiment of the present application.

[0024] Description of reference numerals:

[0025] 1. Filter-type vertical filling mechanism; 2. Adjustment component; 3. Arc handle; 4. Floc filter layer; 5. Linear motor; 6. Moving frame; 7. Threaded groove; 8. Through hole; 9. Flow channel; 10. Discharge valve; 11. Support frame; 12. Liquid distribution tank; 13. Booster pump; 14. T-tube; 15. Filter box; 16. Flexible hose; 17. Material box; 18. Vertical nozzle; 21. Stepper motor; 22. Threaded rod; 23. Linear axis; 24. Positioning table; 25. Hydraulic buffer. DETAILED DESCRIPTION

[0026] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.

[0027] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

[0028] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0030] The following is combined with Figure 1-5 This application is described in further detail.

[0031] The present application embodiment discloses a chemical emulsion filling machine. Figure 1-Figure 4 The chemical emulsion filling machine includes a filtering vertical filling mechanism 1, which includes a support frame 11, a liquid dispensing tank 12, a booster pump 13, a T-shaped pipe 14, a filter box 15, a flexible hose 16, a material box 17 and a vertical nozzle 18. The liquid dispensing tank 12 is arranged on the outside of the support frame 11, and the input end of the booster pump 13 passes through the middle of the top of the liquid dispensing tank 12 and fits tightly with the inner surface of the liquid dispensing tank 12. The T-shaped pipe 14 is fixedly connected to the outside of the output end of the booster pump 13, and the filter box 15 is sleeved on the outside of the T-shaped pipe 14. The two ends of the flexible hose 16 are respectively fixedly connected to the opposite side surfaces of the filter box 15 and the material box 17, and the vertical nozzle 18 is clamped at the bottom of the material box 17. An adjustment component 2 is also provided on the inner side of the support frame 11.

[0032] Combination Figure 5 The filter box 15 is also provided with an arc handle 3 and a floc filter layer 4 inside. The arc handle 3 is rotatably connected to the bottom of the filter box 15, and the floc filter layer 4 is threadedly connected to the inner side of the arc handle 3.

[0033] The adjustment component 2 includes a stepper motor 21, a threaded rod 22, a linear shaft 23 and a positioning platform 24. The motor shaft of the stepper motor 21 is fixedly connected to the top of the threaded rod 22 through a coupling. The threaded rod 22 passes through the top of the support frame 11 and is screwed to one side of the positioning platform 24. The linear shaft 23 passes through the interior of the positioning platform 24 and is fixedly connected to the inner surface of the support frame 11.

[0034] A linear motor 5 and a moving frame 6 are also provided on the outside of the positioning platform 24 . The guide rail end of the linear motor 5 is threadedly connected to the surface of the moving frame 6 , and the outside of the moving frame 6 is fixedly connected to one side of the bottom of the material box 17 .

[0035] The interior of the positioning platform 24 is penetrated by a thread groove 7 and a through hole 8 that are matched with the sizes of the threaded rod 22 and the linear shaft 23 .

[0036] A flow channel 9 corresponding to the top of the flexible hose 16 is also provided inside the material box 17 , and the bottom of the discharge end of the flow channel 9 is arranged at the upper end of the vertical nozzle 18 .

[0037] The use process of the chemical emulsion filling machine in the embodiment of the present application is roughly as follows:

[0038] The configured emulsion is put into the liquid preparation tank 12. During filling, the stepper motor 21 is started, and the stepper motor 21 drives the threaded rod 22. The limiting effect of the positioning frame on the linear shaft 23 moves up and down along the Y-axis along the contact surface between the thread groove 7 and the thread tooth. During this process, the flexible hose 16 can ensure the tightness of the connection with the material box 17 by changing direction and folding flexibly; at the same time, the linear motor 5 at the upper end is started, and the linear motor 5 drives the moving frame 6 and the material box 17 up and down along the Z-axis to ensure that the vertical nozzle 18 can find the container feed port and extend into the interior for filling to prevent leakage; the top booster pump 13 is started, and the booster pump 13 draws the emulsion from the one-way nozzle of the T-tube 14 to the flexible hose 16, and sprays it out from the vertical nozzle 18 along the flow channel 9. During filling, the internal floc filter layer 4 can fully filter the lumps of the emulsion to ensure that the pipeline is unobstructed.

[0039] The beneficial technical effects of the chemical emulsion filling machine of the embodiment of the present application are roughly as follows:

[0040] The device is provided with a set of T-shaped tubes 14 and two corresponding sets of flexible hoses 16. When in use, a set of discharge valves 10 can be started alone to form a single-set circulation effect, during which the emulsion will be fully filtered by the floc filter layer 4. When impurities accumulate in the micropores of the filter layer, the discharge valve 10 on this side is stopped and the discharge valve 10 on the other side is started, so that it is easy to obtain effective filtration during filling and prevent the accumulation of emulsion lumps in the container; under the screw transmission of the positioning platform 24 and the threaded rod 22, the up and down translation of the material box 17 is completed, and the hydraulic buffer 25 can play a buffering effect during the lifting process, and cooperate with the running linear motor 5, so that the vertical nozzle 18 at the bottom can find the feed port of the container and go deep into the container for filling, so as to prevent spraying on the periphery of the container and cause waste of resources.

[0041] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the application should be included in the protection scope of the present application.

Claims

1. A chemical emulsion filling machine, characterized in that: The invention comprises a filtering vertical filling mechanism (1), wherein the filtering vertical filling mechanism (1) comprises a support frame (11), a liquid dispensing tank (12), a booster pump (13), a T-shaped pipe (14), a filter box (15), a flexible hose (16), a material box (17) and a vertical nozzle (18); the liquid dispensing tank (12) is arranged outside the supporting frame (11); the input end of the booster pump (13) passes through the middle of the top end of the liquid dispensing tank (12) and the liquid dispensing tank (12). ), the T-shaped tube (14) is fixedly connected to the outer side of the output end of the booster pump (13), the filter box (15) is sleeved on the outer side of the T-shaped tube (14), the two ends of the flexible hose (16) are respectively fixedly connected to the filter box (15) and the opposite side surfaces of the material box (17), the vertical nozzle (18) is clamped on the bottom of the material box (17), and an adjustment component (2) is also provided on the inner side of the support frame (11).

2. The chemical emulsion filling machine according to claim 1, characterized in that: The filter box (15) is also provided with an arc-shaped handle (3) and a floc filter layer (4) inside. The arc-shaped handle (3) is rotatably connected to the bottom of the filter box (15), and the floc filter layer (4) is threadedly connected to the inner side of the arc-shaped handle (3).

3. The chemical emulsion filling machine according to claim 1, characterized in that: The adjustment component (2) comprises a stepper motor (21), a threaded rod (22), a linear shaft (23) and a positioning platform (24); the motor shaft of the stepper motor (21) is fixedly connected to the top of the threaded rod (22) via a coupling; the threaded rod (22) passes through the top of the support frame (11) and is threadedly connected to one side of the positioning platform (24); the linear shaft (23) passes through the interior of the positioning platform (24) and is fixedly connected to the inner surface of the support frame (11).

4. The chemical emulsion filling machine according to claim 3, characterized in that: A linear motor (5) and a movable frame (6) are also provided on the outer side of the positioning platform (24); the guide rail end of the linear motor (5) is threadedly connected to the surface of the movable frame (6); and the outer side of the movable frame (6) is fixedly connected to one side of the bottom of the material box (17).

5. The chemical emulsion filling machine according to claim 3, characterized in that: The interior of the positioning platform (24) is respectively penetrated by a thread groove (7) and a through hole (8) that are matched with the sizes of the threaded rod (22) and the linear shaft (23).

6. The chemical emulsion filling machine according to claim 1, characterized in that: The material box (17) is also provided with a flow channel (9) corresponding to the top of the flexible hose (16), and the bottom of the discharge end of the flow channel (9) is arranged at the upper end of the vertical nozzle (18).

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