Full-automatic feeding and intelligent packaging equipment for air cylinders

Abstract

The utility model discloses full-automatic feeding and intelligent packaging equipment for air cylinders, which belongs to the field of air cylinder packaging and feeding and comprises a conveying belt for conveying the air cylinders, a limiting plate is fixedly mounted at the end of the conveying belt, and a feeding port is formed in the end wall of one side, close to the limiting plate, of the conveying belt. A pushing assembly is installed on the end wall of the side, away from the feeding opening, of the conveying belt. The conveying belt and the transmission chain which are matched with each other are arranged, the air cylinders which are horizontally conveyed are pushed into the conveying half cylinders which are circularly conveyed in the vertical direction one by one through the material pushing assembly, the material storage cylinders at the low position are lifted to the packaging table at the high position, the first material guiding table and the second material guiding table are used for conveying materials in the feeding and discharging process, and the conveying efficiency is improved. And the conveying half cylinders distributed on the transmission chain at intervals are obliquely arranged upwards in the conveying direction, after the air cylinders are loaded, an additional limiting structure does not need to be adopted for clamping, operation is easy and feasible, manual feeding is not needed, and the feeding efficiency is effectively improved.

Description

Technical Field

[0001] The utility model relates to the field of gas cylinder packaging and feeding, and more specifically to a gas cylinder full-automatic feeding and intelligent packaging equipment. Background Art

[0002] The air cylinder is a gas storage device in the automobile braking system, which is used to store the gas compressed by the air compressor (air pump) and is used in the automobile braking, horn and other systems.

[0003] Gas cylinders are prone to collision during transportation, so they need to be simply packaged after production to give them a certain degree of protection and positioning to prevent them from being damaged during transportation.

[0004] When packing gas cylinders, manual loading is required. Since most gas cylinders are made of aluminum alloy, they have a certain weight, and manual loading is too labor-intensive.

[0005] To this end, we propose a fully automatic feeding intelligent packaging equipment for gas cylinders to effectively solve some problems existing in the prior art. Utility Model Content

[0006] The utility model aims to solve the above-mentioned problems. Compared with the prior art, it provides a fully automatic loading intelligent packaging equipment for gas cylinders. By arranging mutually cooperating conveyor belts and transmission chains, the horizontally transmitted gas cylinders are pushed one by one into the transmission half-cylinders that circulate along the vertical direction through the pushing assembly, so that the lower storage cylinders are lifted to the packaging table located at a high place, and the multiple transmission half-cylinders distributed at intervals on the transmission chain are arranged to be inclined upward along the transmission direction, without manual loading, effectively improving the loading efficiency.

[0007] The purpose of the utility model can be achieved through the following technical solutions:

[0008] A fully automatic loading intelligent packaging equipment for gas cylinders comprises a conveyor belt for conveying gas cylinders, a limit plate is fixedly installed at the end of the conveyor belt, a loading port is provided on the end wall of the conveyor belt close to the limit plate, a pushing assembly is installed at the end wall of the conveyor belt away from the loading port, a drive box is provided at a perpendicular position thereto on the side of the conveyor belt close to the loading port, transmission sprockets are rotatably installed on the upper and lower end walls of the drive box, a transmission chain is transmission-connected between a pair of the transmission sprockets, a plurality of fixed frames are fixedly installed at intervals on the transmission chain, and a conveying half-cylinder inclined upward along the conveying direction is fixedly installed on the fixed frame, a packaging table is provided on the top side of the drive box, and a unloading port is provided on the end wall of the packaging table close to the transmission chain.

[0009] Furthermore, the pushing assembly includes an L-shaped frame fixedly mounted on the outer end wall of the conveyor belt, an electric push rod corresponding to the position of the loading port is fixedly mounted on the L-shaped frame, the telescopic end of the electric push rod is fixedly connected to a limit clamp, and an empty groove matching the position of the limit clamp is opened on the end wall of the conveyor belt.

[0010] Furthermore, the limit clamp has a V-shaped structure, and the end of the limit clamp close to the limit plate is provided with an extension portion extending toward the upper feeding port. When the gas cylinder is conveyed to the side of the limit plate by the conveyor belt, the extension portion of the limit clamp and the limit plate play a blocking and limiting role for the gas cylinder. At this time, one of the conveying half-cylinders is conveyed to the feeding port, and the limit clamp pushes the gas cylinder toward the upper feeding port under the action of the electric push rod. The gas cylinder is introduced into the conveying half-cylinder arranged inclined upward along the feeding port.

[0011] Furthermore, the lower end walls of the loading port and the unloading port are respectively fixedly connected with a material guide platform 1 and a material guide platform 2 corresponding to the position of the transmission chain. The outer edges of the material guide platform 1 and the material guide platform 2 are arranged adjacent to the outer end wall of the conveying half cylinder, and material guide grooves are provided on the material guide platform 1 and the material guide platform 2. Adding the material guide platform 1 and the material guide platform 2 is beneficial to the guiding of loading and unloading.

[0012] Furthermore, the packaging table has an end portion near the discharge port on one side provided with a stacking trough connected to the discharge port, and a discharge plate is installed on the bottom wall of the stacking trough. The discharge plate is inclined upward toward the discharge port, and the air cylinder introduced from the discharge port enters the stacking trough and is arranged downward along the inclined surface of the discharge plate, which is convenient for stacking and arrangement, and the operator packs the air cylinder in the stacking trough.

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] (1) This solution sets up a conveyor belt and a transmission chain that cooperate with each other, and pushes the horizontally transmitted gas cylinders one by one into the transmission half-cylinders that circulate in the vertical direction through the pushing assembly, thereby lifting the lower storage cylinders to the packaging table located at a higher position, and multiple transmission half-cylinders distributed at intervals on the transmission chain are arranged to be inclined upward along the transmission direction. After the gas cylinders are loaded, there is no need to use an additional limiting structure for clamping. The operation is simple and feasible, and there is no need for manual loading, which effectively improves the loading efficiency.

[0015] (2) In this scheme, a material guide platform 1 and a material guide platform 2 are respectively added to the lower end walls of the loading port and the unloading port to correspond to the position of the transmission chain. The outer edges of the material guide platforms 1 and 2 are arranged adjacent to the outer end wall of the conveying half cylinder, and material guide grooves are provided on the material guide platforms 1 and 2. The addition of the material guide platforms 1 and 2 is beneficial to the guidance of loading and unloading.

[0016] (3) In this scheme, a stacking trough connected to the feeding port is provided at the end of the packaging table near the feeding port, and a discharge plate is installed on the bottom wall of the stacking trough. The discharge plate is inclined upward toward the feeding port. The air storage cylinder introduced from the feeding port enters the stacking trough and is arranged downward along the inclined surface of the discharge plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The structure of the utility model at work is shown in FIG. Figure 1 ;

[0018] Figure 2 It is a structural schematic diagram of the junction of the conveyor belt and the pusher assembly of the utility model;

[0019] Figure 3 It is a partial structural schematic diagram of the junction of the conveyor belt and the transmission chain of the utility model;

[0020] Figure 4 The structure of the utility model at work is shown in FIG. Figure 2 .

[0021] Description of the numbers in the figure:

[0022] 1. Conveyor belt; 2. Limit plate; 3. Electric push rod; 4. Limit clamp; 5. Material guide table 1; 6. Drive box; 7. Drive sprocket; 8. Drive chain; 9. Fixed frame; 10. Conveyor half cylinder; 11. Packing table; 12. Stacking trough; 13. Material guide table 2. DETAILED DESCRIPTION

[0023] The following will combine the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. All other embodiments obtained by ordinary technicians in this field without creative work based on the embodiments in the utility model belong to the scope of protection of the utility model.

[0024] Embodiment 1:

[0025] The utility model discloses a fully automatic feeding intelligent packaging equipment for gas cylinders. Figure 1, including a conveyor belt 1 for conveying the gas cylinder, a limit plate 2 is fixedly installed at the end of the conveyor belt 1, a loading port is opened on the end wall of the conveyor belt 1 close to the limit plate 2, a pushing assembly is installed at the end wall of the conveyor belt 1 away from the loading port, a driving box 6 is arranged perpendicular to the conveyor belt 1 close to the loading port, a transmission sprocket 7 is rotatably installed on the upper and lower end walls of the driving box 6, a transmission chain 8 is connected between the pair of transmission sprockets 7, a plurality of fixing frames 9 are fixedly installed on the transmission chain 8 at intervals, and a transmission half cylinder 10 arranged upward and tilted along the conveying direction is fixedly installed on the fixing frame 9.

[0026] See also Figure 2 , Figure 3 The pushing assembly includes an L-shaped frame fixedly installed on the outer end wall of the conveyor belt 1, and an electric push rod 3 corresponding to the position of the loading port is fixedly installed on the L-shaped frame. The telescopic end of the electric push rod 3 is fixedly connected to the limit clamp 4. An empty groove matching the position of the limit clamp 4 is opened on the end wall of the conveyor belt 1. The limit clamp 4 is in a V-shaped structure, and the end of the limit clamp 4 close to the side of the limit plate 2 is provided with an extension extending to the side of the upper material port. When the conveyor belt 1 is used to convey the gas cylinder to the side of the limit plate 2, the extended extension of the limit clamp 4 and the limit plate 2 play a blocking and limiting role on the gas cylinder. At this time, one of the conveying half-cylinders 10 is conveyed to the loading port. The limit clamp 4 pushes the gas cylinder to the upper material port under the pushing action of the electric push rod 3, and the gas cylinder is introduced into the conveying half-cylinder 10 arranged obliquely upward along the loading port;

[0027] The inner diameter of the conveying half cylinder 10 is larger than the outer diameter of the gas cylinder, and the length of the conveying half cylinder 10 is smaller than the length of the gas cylinder. Under the premise of not affecting the loading and conveying of the gas cylinder, it is also easy to load and unload the gas cylinder.

[0028] See also Figure 1-Figure 4 A packing table 11 is provided on one side of the top of the driving box 6. A material discharge port is provided on the end wall of the packing table 11 close to the transmission chain 8. The packing table 11 is used by operators to pack the gas cylinders on the conveyor. The lower end walls of the loading port and the unloading port are respectively fixedly connected with a material guide table 1 5 and a material guide table 2 13 corresponding to the position of the transmission chain 8. The outer edges of the material guide table 1 5 and the material guide table 2 13 are arranged adjacent to the outer end wall of the conveying half cylinder 10, and the material guide table 1 5 and the material guide table 2 13 are provided with material guide grooves. The addition of the material guide table 1 5 and the material guide table 2 13 is conducive to the guidance of loading and unloading.

[0029] Note that when the transmission chain 8 drives the conveying half-cylinder 10 to move to the top end, the conveying half-cylinder 10 loaded with the gas cylinder passes the highest point and then conveys downward. When the conveying half-cylinder 10 flips downward with the transmission chain 8, the gas cylinder inside it will separate from the conveying half-cylinder 10 under the action of gravity. At this time, the material guiding platform 2 13 arranged on the packaging table 11 plays the role of receiving and guiding the gas cylinder, and guides the gas cylinder that slips out of the conveying half-cylinder 10 into the packaging table 11. The setting position of the material guiding platform 2 13 is reasonably arranged according to needs, so that the material guiding platform 2 13 can just catch the gas cylinder that slips out of the conveying half-cylinder 10 without affecting the continuous conveying of the conveying half-cylinder 10.

[0030] A stacking trough 12 connected to the feeding port is provided at the end of the packaging table 11 near the feeding port. A discharge plate is installed on the bottom wall of the stacking trough 12. The discharge plate is inclined upward toward the feeding port. The air storage cylinder introduced from the feeding port enters the stacking trough 12 and is arranged downward along the inclined surface of the discharge plate.

[0031] The working process and principle of the utility model are as follows:

[0032] First, the gas cylinder to be packaged is horizontally conveyed by the conveyor belt 1, and the gas cylinder is conveyed to one side of the limit plate 2. The extended portion of the limit clamp 4 and the limit plate 2 play a blocking and limiting role on the gas cylinder. At this time, one of the conveying half cylinders 10 is conveyed to the loading port, and the limit clamp 4 pushes the gas cylinder toward the upper loading port under the pushing action of the electric push rod 3. After the gas cylinder is pushed out of the loading port, the loading port moves downwardly under the action of gravity, and is introduced into the conveying half cylinder 10 arranged obliquely upward along with the guide table 5;

[0033] After the transmission chain 8 drives the conveying half-cylinder 10 loaded with the gas cylinder to move to the top end, it passes the highest point and then is conveyed downward. When the conveying half-cylinder 10 flips downward with the transmission chain 8, the gas cylinder inside it will separate from the conveying half-cylinder 10 under the action of gravity. At this time, the guide table 13 arranged on the packaging table 11 plays the role of receiving and guiding the gas cylinder, and guides the gas cylinder that slips out of the conveying half-cylinder 10 into the stacking trough 12, and arranges it downward along the inclined surface of the discharge plate to facilitate stacking and arrangement. The operator packs the gas cylinder in the stacking trough 12.

[0034] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the utility model according to the technical solution and improved ideas of the utility model, which should be included in the protection scope of the utility model.

Claims

1. A fully automatic loading intelligent packaging device for gas cylinders, comprising a conveyor belt (1) for conveying gas cylinders, characterized in that: A limit plate (2) is fixedly mounted on the end of the conveyor belt (1); a loading port is provided on the end wall of the conveyor belt (1) on the side close to the limit plate (2); a pushing assembly is installed on the end wall of the conveyor belt (1) on the side away from the loading port; a driving box (6) is vertically mounted on the side close to the loading port of the conveyor belt (1); transmission sprockets (7) are rotatably mounted on the upper and lower end walls of the driving box (6); a transmission chain (8) is connected between a pair of the transmission sprockets (7); a plurality of fixed frames (9) are fixedly mounted on the transmission chain (8) at intervals; and a transmission half cylinder (10) is fixedly mounted on the fixed frame (9) and tilted upward in the transmission direction; a packaging platform (11) is provided on the top side of the driving box (6); a unloading port is provided on the end wall of the packaging platform (11) on the side close to the transmission chain (8).

2. According to claim 1, the fully automatic feeding intelligent packaging equipment for gas cylinders is characterized by: The push assembly comprises an L-shaped frame fixedly mounted on the outer end wall of the conveyor belt (1), an electric push rod (3) corresponding to the position of the loading port is fixedly mounted on the L-shaped frame, a telescopic end of the electric push rod (3) is fixedly connected to a limit clamp (4), and an empty groove matching the position of the limit clamp (4) is opened on the end wall of the conveyor belt (1).

3. The fully automatic feeding intelligent packaging equipment for gas cylinders according to claim 2 is characterized in that: The limiting clamp (4) is of a V-shaped structure, and an end portion of the limiting clamp (4) close to the limiting plate (2) is provided with an extension portion extending toward the upper material opening.

4. The fully automatic feeding intelligent packaging equipment for gas cylinders according to claim 1 is characterized in that: The lower end walls of the loading port and the unloading port are respectively fixedly connected with a material guide platform 1 (5) and a material guide platform 2 (13) corresponding to the position of the transmission chain (8), and the outer edges of the material guide platform 1 (5) and the material guide platform 2 (13) are arranged adjacent to the outer end wall of the conveying half cylinder (10).

5. The fully automatic feeding intelligent packaging equipment for gas cylinders according to claim 1 is characterized in that: The end of the packaging platform (11) close to the material discharge port is provided with a stacking trough (12) connected to the material discharge port, and a discharge plate is installed on the bottom wall of the stacking trough (12), and the discharge plate is arranged upwardly and inclined toward the material discharge port.

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