Heat treatment mechanism for powder alloy forgings
The powder metallurgy heat treatment system addresses the inefficiency of single-component processing by using a mechanism to simultaneously treat and transfer two components, enhancing the heat treatment efficiency.
Patent Information
- Application Number
- CN202421442382.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-24
AI Technical Summary
Current powder metallurgy processes are inefficient as they can only process one powder compact for heat treatment at a time, leading to low work efficiency in the production of powder metallurgy components.
A powder metallurgy heat treatment system that allows for simultaneous heat treatment and transfer of two powder metallurgy components by utilizing a mechanism with a liquid cylinder, push plate, connecting rods, and a transmission system to move the components between heat treatment furnaces.
This system significantly increases the efficiency of the heat treatment process by enabling the simultaneous processing and transfer of two components, thereby improving the overall production rate.
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Figure CN222648019U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder alloy forging, in particular to a powder alloy forging heat treatment mechanism. Background Art
[0002] Powder forging usually refers to a forming process in which a preformed blank sintered with powder is heated and then forged into a part in a closed die. It is a new process that combines traditional powder metallurgy with precision forging, and has the advantages of both. Powder forgings with a density close to the theoretical density of the material can be produced, overcoming the disadvantage of low density of ordinary powder metallurgy parts. Some physical and mechanical properties of powder forgings reach or even exceed the level of ordinary forgings, while maintaining the advantages of ordinary powder metallurgy with less or no chips. Through the reasonable design of preforms and the implementation of less or no flash forging, it has the characteristics of precise forming, high material utilization, and low forging energy consumption.
[0003] After the powder alloy is forged into forgings, the forgings need to be heat treated, that is, quenched. However, in the prior art, only one furnace of forgings can be quenched and transferred at the same time, resulting in low work efficiency. Therefore, we have introduced a heat treatment mechanism for powder alloy forgings. Utility Model Content
[0004] The purpose of the utility model is to provide a powder alloy forging heat treatment mechanism, which can quench and transfer forgings in two quenching furnaces at the same time, greatly improving the heat treatment efficiency to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A powder alloy forging heat treatment mechanism comprises a support plate and a quenching pool, the quenching pool is arranged below the support plate, support legs are fixedly provided at the four corners of the bottom of the support plate, a hydraulic cylinder is fixedly provided at the middle part of the upper end of the support plate, a push plate is fixedly provided at the output end of the hydraulic cylinder, connecting rods are fixedly provided on both sides of the bottom of the push plate, the lower ends of the two connecting rods penetrate the support plate and are fixedly provided with a hollow plate, both sides of the interior of the hollow plate are provided with a rotating shaft for rotation through a rolling bearing, a transmission mechanism is provided between the two rotating shafts, a motor is fixedly provided at the upper end of the hollow plate, the output end of the motor penetrates into the hollow plate and is fixedly connected to the rotating shaft, the lower end of the rotating shaft penetrates to the outside of the hollow plate and is fixedly provided with a U-shaped frame, a placing barrel is provided in the U-shaped frame, and a limiting ring is fixedly provided on the outer wall of the placing barrel located at the upper side of the U-shaped frame.
[0007] Preferably, the transmission mechanism comprises a sprocket, and two of the sprockets are respectively fixedly connected to two rotating shafts located inside the hollow plate, and the two sprockets are connected via a chain transmission.
[0008] Preferably, transfer vehicles are provided on both sides of the quenching pool, and universal wheels are fixedly provided at the four corners of the bottom of the transfer vehicle.
[0009] Preferably, a locking piece is provided on the universal wheel.
[0010] Preferably, a handrail is fixedly provided on one side of the transfer vehicle.
[0011] Preferably, the upper side of the U-shaped frame is provided with anti-slip grooves.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The powder alloy forging heat treatment mechanism is provided with supporting legs, handrails, transfer vehicles, quenching pools, hollow plates, connecting rods, hydraulic cylinders, push plates, support plates, placement barrels, rotating shafts, U-shaped frames, limiting rings, motors, sprockets and chains. When the heat treatment of the forgings in the two placement barrels is completed, the hydraulic cylinder is started, and the output end of the hydraulic cylinder pushes the push plate, and the push plate drives the hollow plate to rise through the connecting rod, and the hollow plate pushes the limiting ring upward through the rotating shaft and the U-shaped frame, and the limiting ring drives the placement barrel to move to the outside of the quenching pool, and the motor is started, and the motor drives the rotating shaft, and the rotating shaft drives another rotating shaft to rotate through the sprocket and the chain. After the two rotating shafts rotate 180 degrees, the two placement barrels are respectively located above the two transfer vehicles, and the hydraulic cylinder is started again, and the hydraulic cylinder drives the two placement barrels to descend. When the U-shaped frame no longer abuts against the limiting ring, the handrail can be pulled backward to transfer the placement barrels. At the same time, the forgings in the two quenching furnaces can be quenched and transferred, which greatly improves the heat treatment efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a powder alloy forging heat treatment mechanism.
[0015] Figure 2 This is a schematic diagram of the internal structure of a powder alloy forging heat treatment mechanism.
[0016] Figure 3 for Figure 2 An enlarged schematic diagram of the local part A in the figure.
[0017] In the figure: 1. Support leg; 2. Handrail; 3. Transfer vehicle; 4. Quenching pool; 5. Hollow plate; 6. Connecting rod; 7. Hydraulic cylinder; 8. Push plate; 9. Support plate; 10. Placement barrel; 11. Rotating shaft; 12. U-shaped frame; 13. Limiting ring; 14. Motor; 15. Sprocket; 16. Chain. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figures 1 to 3 , the utility model provides a technical solution:
[0020] A heat treatment mechanism for powder alloy forgings, comprising a support plate 9 and a quenching pool 4, wherein the quenching pool 4 is arranged below the support plate 9, support legs 1 are fixedly arranged at the four corners of the bottom of the support plate 9, a hydraulic cylinder 7 is fixedly arranged at the middle of the upper end of the support plate 9, a push plate 8 is fixedly arranged at the output end of the hydraulic cylinder 7, connecting rods 6 are fixedly arranged on both sides of the bottom of the push plate 8, the lower ends of the two connecting rods 6 penetrate the support plate 9 and are fixedly arranged with a hollow plate 5, both sides of the hollow plate 5 are rotatably provided with a rotating shaft 11 through a rolling bearing, and a transmission mechanism is arranged between the two rotating shafts 11, A motor 14 is fixedly provided at the upper end of the hollow plate 5. The motor 14 is a reduction motor. The output end of the motor 14 passes through the hollow plate 5 and is fixedly connected to the rotating shaft 11. The lower end of the rotating shaft 11 passes through the outside of the hollow plate 5 and is fixedly provided with a U-shaped frame 12. A placement bucket 10 is provided in the U-shaped frame 12. A limit ring 13 is fixedly provided on the outer wall of the placement bucket 10 located on the upper side of the U-shaped frame 12. The upper side of the U-shaped frame 12 is provided with anti-slip grooves. The anti-slip grooves increase the friction force of the upper end of the U-shaped frame 12. When the rotating shaft 11 rotates, the limit ring 13 will not slide off the U-shaped frame 12.
[0021] The transmission mechanism includes a sprocket 15 . The two sprockets 15 are fixedly connected to the two rotating shafts 11 inside the hollow plate 5 , respectively. The two sprockets 15 are connected to each other through a chain 16 .
[0022] Transfer vehicles 3 are provided on both sides of the quenching pool 4. Universal wheels are fixedly provided at the four corners of the bottom of the transfer vehicle 3, and locking parts are provided on the universal wheels.
[0023] A handrail 2 is fixedly provided on one side of the transfer vehicle 3 , and the handrail 2 facilitates pushing the transfer vehicle 3 .
[0024] When in use, when the heat treatment of the forgings in the two placement barrels 10 is completed, the hydraulic cylinder 7 is started, and the output end of the hydraulic cylinder 7 pushes the push plate 8, and the push plate 8 drives the hollow plate 5 to rise through the connecting rod 6, and the hollow plate 5 pushes the limit ring 13 upward through the rotating shaft 11 and the U-shaped frame 12, and the limit ring 13 drives the placement barrel 10 to move to the outside of the quenching pool 4, and the motor 14 is started. The motor 14 drives the rotating shaft 11, and the rotating shaft 11 drives another rotating shaft 11 to rotate through the sprocket 15 and the chain 16. After the two rotating shafts 11 rotate 180°, the two placement barrels 10 are respectively located above the two transfer vehicles 3, and the hydraulic cylinder 7 is started again. The hydraulic cylinder 7 drives the two placement barrels 10 to descend. When the U-shaped frame 12 no longer resists the limit ring 13, the handrail 2 can be pulled backward to transfer the placement barrel 10. At the same time, the forgings in the two quenching furnaces can be quenched and transferred, which greatly improves the heat treatment efficiency.
[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A powder alloy forging heat treatment mechanism, comprising a support plate (9) and a quenching pool (4), characterized in that: The quenching pool (4) is arranged below the support plate (9), and support legs (1) are fixedly provided at the four corners of the bottom of the support plate (9). A hydraulic cylinder (7) is fixedly provided at the middle of the upper end of the support plate (9), and a push plate (8) is fixedly provided at the output end of the hydraulic cylinder (7). Connecting rods (6) are fixedly provided on both sides of the bottom of the push plate (8), and the lower ends of the two connecting rods (6) penetrate the support plate (9) and are fixedly provided with a hollow plate (5), and both sides of the hollow plate (5) are rotatably provided with a roller bearing. A rotating shaft (11), a transmission mechanism is provided between the two rotating shafts (11), a motor (14) is fixedly provided at the upper end of the hollow plate (5), an output end of the motor (14) penetrates into the hollow plate (5) and is fixedly connected to the rotating shaft (11), a lower end of the rotating shaft (11) penetrates outside the hollow plate (5) and is fixedly provided with a U-shaped frame (12), a placement bucket (10) is provided in the U-shaped frame (12), and a limiting ring (13) is fixedly provided on the outer wall of the placement bucket (10) located at the upper side of the U-shaped frame (12).
2. A powder alloy forging heat treatment mechanism according to claim 1, characterized in that: The transmission mechanism comprises a sprocket (15), wherein the two sprockets (15) are respectively fixedly connected to the two rotating shafts (11) located inside the hollow plate (5), and the two sprockets (15) are connected in transmission via a chain (16).
3. A powder alloy forging heat treatment mechanism according to claim 1, characterized in that: Transfer vehicles (3) are provided on both sides of the quenching pool (4), and universal wheels are fixedly provided at the four corners of the bottom of the transfer vehicle (3).
4. A powder alloy forging heat treatment mechanism according to claim 3, characterized in that: A locking piece is arranged on the universal wheel.
5. A powder alloy forging heat treatment mechanism according to claim 3, characterized in that: A handrail (2) is fixedly provided on one side of the transfer vehicle (3).
6. A powder alloy forging heat treatment mechanism according to claim 1, characterized in that: The upper side of the U-shaped frame (12) is provided with anti-slip grooves.