Movable concrete discharging device capable of being assembled

By designing a mobile assembleable concrete unloading device, the coordination of guide rails and unloading troughs is used to solve the problems of concrete spilling and waste, ensuring the integrity and continuity of the structure, and achieving the effect of saving labor costs and improving construction reliability and aesthetics.

CN222648786UActive Publication Date: 2025-03-21SHANDONG HUIYOU MUNICIPAL GARDEN GRP CO LTD +1
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Patent Information

Application Number
CN202420779284.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-03-21
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

During urban road construction, concrete is easily sprinkled and wasted due to unstable pump pipes and improper operation of workers during concrete pouring. Concrete that exceeds the initial setting time will form cold joints, affecting the integrity and reliability of the structure.

Method used

A mobile assembleable concrete unloading device is designed, including parallel guide rails and sliding discharge grooves. Through the coordination of guide rails and discharge grooves, the stable transport and adjustment of concrete is achieved to avoid the formation of cold joints.

Benefits of technology

The device effectively solves the problems of concrete spilling and waste, ensures the integrity and continuity of the structure, reduces labor costs, and improves the reliability and aesthetics of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a movable type assembled concrete discharging device which comprises two guide rails arranged in parallel and a discharging groove arranged between the two guide rails in a sliding mode, clamping grooves are formed in the bottom faces of the guide rails, the guide rails are connected to surface layer steel bars in a clamped mode through the clamping grooves, guide rail grooves are formed in the surfaces of the guide rails, and a discharging opening is formed in the center of a bottom plate of the discharging groove. Two movable plates which can move in the opposite directions or in the opposite directions and adjust the size of the discharging opening are arranged on the bottom plate above the discharging opening in a sliding mode, supporting legs are arranged at the four corners, corresponding to the discharging opening, of the bottom plate respectively, and guide wheels located in the guide rail grooves are rotationally installed at the ends of the supporting legs. The discharging speed of the discharging opening can be adjusted, the situation that concrete is scattered is reduced, labor and material cost is saved, and the purposes that the structure is reliable and attractive can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of municipal construction, in particular to a mobile and assembleable concrete unloading device. Background Art

[0002] At present, during the construction of urban roads, when pouring concrete in multi-bin structures such as power trenches and integrated pipe corridors, pump trucks are often used to directly pump concrete into the structural walls, and workers then use inserted vibrators to vibrate the concrete to make it flow into the structural bottom plate. During the pouring process, due to unstable pump pipes and improper operation of workers, concrete is easily spilled on the top plate or waste of concrete.

[0003] In addition, if the concrete scattered on the top plate is not handled in time, once the initial setting time of the concrete is exceeded, it is easy to form cold joints between the concrete and the subsequently poured concrete when pouring continues. Later, under the influence of various media such as external water, it will have an adverse effect on the structural steel bars and cause damage to the structure. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a mobile and assembleable concrete unloading device, which can ensure the integrity and continuity of the structural concrete and the tightness of the structure between the middle partition wall and the top plate, thereby achieving the purpose of saving labor and material costs and ensuring a reliable and beautiful structure.

[0005] The utility model is realized through the following technical solutions:

[0006] Provided is a mobile and assembleable concrete unloading device, comprising two parallel guide rails and a unloading trough slidably arranged between the two guide rails, a clamping groove is arranged on the bottom surface of the guide rail and is clamped on the surface steel bar through the clamping groove, a guide rail groove is formed on the surface of the guide rail, a unloading port is arranged at the center of the bottom plate of the unloading trough, two movable plates which can move toward or away from each other and adjust the size of the unloading port are slidably arranged on the bottom plate above the unloading port, and support legs are respectively arranged at the four corners of the bottom plate corresponding to the unloading port, and guide wheels located in the guide rail groove are rotatably installed at the ends of the support legs.

[0007] Furthermore, the discharge chute is in the shape of an inverted quadrangular cone, is hollow inside, and is open at the top.

[0008] The discharge chute is in the shape of a hollow inverted quadrangular cone, with four sides designed with slopes to facilitate discharge.

[0009] Furthermore, the four sides of the upper opening of the discharge chute are respectively connected with extension grooves through mortise and tenon structures.

[0010] The detachable installation extension trough cooperates with the discharge trough through mortise and tenon connection. When it is necessary to expand the holding capacity of the discharge trough, the extension trough can be installed. When it is not needed, the extension trough can be removed to save space.

[0011] Furthermore, a bidirectional screw is rotatably installed between the two supporting legs along the vertical guide rail direction, and a guide groove of the vertical guide rail in the length direction is opened in the front and rear of the base plate opposite to the bidirectional screw. Each movable plate is vertically connected with a guide rod located in the guide groove in the front and rear of the unloading chute in the moving direction, and the lower end of each guide rod is vertically threadedly connected to the corresponding bidirectional screw.

[0012] The bidirectional lead screw is rotatably installed between the supporting legs. The bidirectional lead screw is threadedly connected to the guide rod and the guide groove is used to limit the guide rod, so that the bidirectional lead screw can be rotated to drive the two movable plates to move toward or away from each other and adjust the size of the discharge port.

[0013] Furthermore, two bidirectional lead screws are respectively provided with sprockets at one end on the same side, and a double-row sprocket located between the two sprockets is rotatably provided at the bottom of the discharge chute via a rotating shaft, and the double-row sprockets are respectively connected to the two sprockets via chains.

[0014] The two bidirectional lead screws are driven by sprockets and chains, which facilitates the forward and reverse rotation of the bidirectional lead screws.

[0015] Furthermore, the rotating shaft passes through the center of the double-row sprocket and is equipped with a hand wheel.

[0016] By setting the hand wheel, the double-row sprocket and the sprocket can be easily driven to rotate through the rotating shaft, thereby controlling the rotation of the two lead screws, driving the opening and closing of the two movable plates, and achieving the purpose of controlling the size of the discharge port.

[0017] Furthermore, a hand-held retractable rod is detachably mounted on the side wall of the discharge chute via nuts and bolts.

[0018] Beneficial effects of the utility model:

[0019] The utility model unloads and transports materials by cooperating with the guide rail and the guide wheel at the bottom of the unloading chute. The unloading device can effectively solve the construction cold joint formed by the concrete between the wall and the top plate due to the concrete exceeding the initial setting time when pouring concrete, and ensure the integrity of the structure. The unloading chute adopts a lightweight and high-strength aluminum alloy mortise and tenon structure to ensure safety and stability during the unloading process, and is also convenient for manual control.

[0020] The use of a bidirectional lead screw to control the movement of the two movable plates and the size of the discharge port on the bottom plate of the discharge chute can effectively control the pouring speed and pouring volume. The use of an assembleable structure is convenient for workers to assemble and disassemble, which is conducive to greatly saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the utility model.

[0022] Figure 2 It is a front view of the utility model.

[0023] Figure 3 It is a top view of the utility model.

[0024] Figure 4 The utility model is a schematic diagram of the installation of the movable plate at the discharge port.

[0025] As shown in the figure:

[0026] 1. Hand-held telescopic rod, 2. Extension slot, 3. Discharge chute, 4. Support leg, 5. Guide rail, 6. Bidirectional screw, 7. Guide wheel, 8. Slot, 9. Discharge port, 10. Guide rod, 11. Movable plate, 12. Guide slot, 13. Sprocket, 14. Chain, 15. Double-row sprocket, 16. Rotating shaft, 17. Handwheel. DETAILED DESCRIPTION

[0027] In order to clearly illustrate the technical features of this solution, this solution is described below through a specific implementation method.

[0028] A mobile and assembleable concrete unloading device comprises two parallel guide rails 5 and a unloading chute 3 slidably arranged between the two guide rails 5. A clamping groove 8 is provided on the bottom surface of the guide rail 5 and is clamped on the surface steel bar through the clamping groove 8. A guide groove is formed on the surface of the guide rail 5 for accommodating a guide wheel 7. The clamping groove 8 on the bottom surface of the guide rail 5 should be flat and smooth and fit closely with the surface steel bar to ensure that the guide wheel 7 does not deviate or derail during the forward movement. A hand-held telescopic rod 1 is detachably installed on the side wall of the unloading chute 3 through nuts and bolts. A worker can control the entire unloading device to run along the guide rail 5 by holding the telescopic rod 1. A unloading port 9 is provided at the center of the bottom plate of the unloading chute 3. Two movable plates 11 that can move toward or away from each other and adjust the size of the unloading port 9 are slidably arranged on the bottom plate above the unloading port 9. Support legs 4 are firmly welded to the four corners of the bottom plate corresponding to the unloading port 9, and the ends of the support legs 4 are rotatably installed with guide wheels located in the guide groove. The guide wheel 7 is made of solid rubber material, which has high strength, good toughness, is not easy to deform and has high stability.

[0029] The discharge chute 3 is in the shape of an inverted quadrangular pyramid, and is hollow inside and open at the top. In order to facilitate the control of the load capacity of the discharge chute 3, the four sides of the upper open part of the discharge chute 3 are respectively connected with extension grooves through mortise and tenon structures. It can be selected whether to connect the extension groove 2 according to actual use. The four baffles and the bottom plate of the discharge chute 3 are assembled by mortise and tenon structures made of high-strength and lightweight aluminum alloy materials that can be assembled, which is convenient for disassembly and assembly.

[0030] A bidirectional lead screw 6 is rotatably installed between the two supporting legs 4 along the direction of the vertical guide rail 5. A guide groove 12 of the vertical guide rail in the length direction is opened in the front and rear of the bottom plate opposite to the bidirectional lead screw 6. Each movable plate 11 is vertically connected with a guide rod 10 located in the guide groove 12 in the front and rear of the moving direction of the unloading chute 3. The lower end of each guide rod 10 is vertically threadedly connected to the corresponding bidirectional lead screw 6.

[0031] The two bidirectional lead screws 6 are respectively provided with sprockets 13 at one end on the same side, and a double-row sprocket 15 located between the two sprockets 13 is rotatably provided at the bottom of the discharge chute 3 via a rotating shaft 16, and the double-row sprocket 15 is respectively connected to the two sprockets 13 via chains 14. In order to facilitate the adjustment of the bidirectional lead screws 6, the rotating shaft 16 passes through the center of the double-row sprocket 15 and is provided with a hand wheel 17.

[0032] The working process of this utility model:

[0033] First, guide rails 5 are laid on both sides of the middle partition wall of the pipe gallery structure, and the grooves 8 on the bottom of the guide rails 5 are used to stably clamp and fix them on the surface steel bars. After the discharge chute 3 is spliced, it is selected whether to assemble the upper extension groove 2 according to actual needs, and the handheld telescopic rod 1 and the outer wall of the discharge chute 3 are connected by nuts. The discharge chute 3 is slidably matched with the guide wheels 7 on the bottom support legs 4. The movable plate 11 set at the discharge port 9 on the bottom plate of the discharge chute 3 is opened and closed by the rotation of the two bidirectional lead screws 6. When the bidirectional lead screw 6 rotates forward, the guide rods 10 on the two bidirectional lead screws 6 can move toward each other and approach each other under the limiting guiding action of the guide through grooves 12, thereby reducing the size of the discharge port 9, thereby controlling and reducing the discharge. Similarly, when the bidirectional lead screw 6 rotates in the opposite direction, the guide rods 10 on the two bidirectional lead screws 6 can move away from each other in their backs. At this time, the discharge port 9 is enlarged, thereby controlling and increasing the discharge, thereby effectively controlling the discharge speed and discharge amount.

[0034] Of course, the above description is not limited to the above examples. The technical features not described in the present invention can be achieved by or by adopting the existing technology, which will not be repeated here. The above embodiments and drawings are only used to illustrate the technical scheme of the present invention and are not limitations of the present invention. The present invention is described in detail with reference to the preferred implementation methods. Ordinary technicians in this field should understand that the changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention do not deviate from the purpose of the present invention and should also fall within the scope of protection of the claims of the present invention.

Claims

1. A mobile and assembleable concrete unloading device, characterized in that: It includes two parallel guide rails and a discharge chute slidably arranged between the two guide rails. A clamping slot is arranged on the bottom surface of the guide rail and is clamped on the surface steel bar through the clamping slot. A guide rail groove is formed on the surface of the guide rail. A discharge port is arranged at the center of the bottom plate of the discharge chute. Two movable plates that can move toward or away from each other and adjust the size of the discharge port are slidably arranged on the bottom plate above the discharge port. Support legs are respectively arranged at the four corners of the bottom plate corresponding to the discharge port, and guide wheels located in the guide rail groove are rotatably installed at the ends of the support legs.

2. The mobile and assembleable concrete unloading device according to claim 1 is characterized in that: The discharge chute is in the shape of an inverted quadrangular cone, hollow inside and open at the top.

3. The mobile and assembleable concrete unloading device according to claim 2 is characterized in that: The four sides of the upper opening of the discharge chute are respectively connected with extension grooves through mortise and tenon structures.

4. The mobile and assembleable concrete unloading device according to claim 1 is characterized in that: A bidirectional lead screw is rotatably installed between the two supporting legs along the vertical guide rail direction. A guide groove of the vertical guide rail in the length direction is opened in the front and rear of the base plate opposite to the bidirectional lead screw. Each movable plate is vertically connected to a guide rod located in the guide groove in the front and rear of the unloading chute in the moving direction. The lower end of each guide rod is vertically threadedly connected to the corresponding bidirectional lead screw.

5. The mobile and assembleable concrete unloading device according to claim 4 is characterized in that: The two bidirectional lead screws are respectively provided with sprockets at one end on the same side, and a double-row sprocket located between the two sprockets is rotatably provided at the bottom of the discharge chute via a rotating shaft, and the double-row sprockets are respectively connected to the two sprockets via chains.

6. The mobile and assembleable concrete unloading device according to claim 5 is characterized in that: The rotating shaft passes through the center of the double-row sprocket and is equipped with a hand wheel.

7. The mobile and assembleable concrete unloading device according to claim 1 is characterized in that: The side wall of the discharge chute is detachably mounted with a hand-held retractable rod by means of nuts and bolts.