Cleaning device for screw air compressor

By using cleaning teeth and adsorption heads in the cleaning device of the screw air compressor, the problem of dust in the prior art is easily blocked during the cleaning process, and a more efficient filter plate cleaning effect is achieved.

CN222650152UActive Publication Date: 2025-03-21ZHEJIANG FUHUA ELECTRONICS CO LTD
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Patent Information

Application Number
CN202420752201.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-03-21
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The cleaning device of existing screw air compressors is prone to squeeze dust under the filter plate or into the air vent during the cleaning process, resulting in the air vent blockage.

Method used

A cleaning device for screw air compressors is designed, which uses the combination of cleaning teeth and adsorption heads. The cleaning teeth can be extended into the filter hole for cleaning. The adsorption head is made of silicone material, which can absorb dust and facilitate the replacement of dirty adsorption heads through magnetic suction connections.

Benefits of technology

The device can clean the filter plate more effectively, reduce dust entering the air vent, significantly improve the cleaning effect of the filter plate and prevent the air vent from being blocked.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of air compressors, and relates to a cleaning device for a screw air compressor, which comprises an air inlet box, the air inlet box is arranged on the screw air compressor, a filter plate is arranged in the air inlet box, a plurality of filter holes are formed in the filter plate at equal intervals, and two groups of moving components are arranged in the air inlet box corresponding to the filter plate. A cleaning plate is arranged between the two cleaning assemblies and comprises an electric push rod, a plate body and cleaning teeth connected with one end face of the plate body, a scraper is arranged on the lower end face of the plate body, the other end face of the plate body is connected with the output end of the electric push rod, the other end of the electric push rod is connected with the moving assembly, and the cleaning teeth are used for stretching into the filtering holes. The infrared sensor is electrically connected with the electric push rod, and a plurality of contacts for the infrared sensor to sense are arranged on the filter plate; compared with the prior art, the cleaning effect on the filter plate is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of air compressors, and more specifically, to a cleaning device for a screw air compressor. Background Art

[0002] Screw air compressor adopts pre-packaged configuration. Screw air compressor only needs a single power connection and compressed air connection, and has a built-in cooling system, which greatly simplifies the installation work. Screw air compressors consistently provide high-quality compressed air for all walks of life with their advantages such as high performance, high efficiency, maintenance-free and high reliability.

[0003] For example, a screw air compressor disclosed in authorization announcement No. CN219974802U, by providing a heat dissipation mechanism and a cleaning mechanism, can not only drive the fan to accelerate the air flow in the box cavity of the protection box when motor 1 is working, and is beneficial to the heat dissipation of the screw air compressor, but also can be connected through the belts of pulley 1 and pulley 2 to rotate the bidirectional screw rod, thereby driving the moving block to move up and down along the rod body of the bidirectional screw rod, and driving the cleaning plate to reciprocate up and down to clean the right surface of the filter plate, which is beneficial to prevent the air vents of the filter plate from being blocked.

[0004] The above solution is to clean the filter plate by a cleaning plate to avoid clogging of the air holes. However, in actual applications, the cleaning plate will squeeze the dust on the filter plate during movement. Part of the dust is pushed to the bottom of the filter plate by the cleaning plate, and the other part of the dust is pressed into the air holes, causing the air holes to be blocked. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a cleaning device for a screw air compressor which has a better cleaning effect on the filter plate and prevents the air holes from being blocked.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A cleaning device for a screw air compressor comprises an air intake box, the air intake box is placed on the screw air compressor, a filter plate is arranged in the air intake box, a plurality of filter holes are evenly spaced on the filter plate, and a movable component is arranged in the air intake box corresponding to the filter plate.

[0008] There are two groups of moving components, and the two groups of moving components are symmetrically arranged about the center line of the air intake box. A cleaning plate is arranged between the two groups of cleaning components to facilitate the cleaning plate to reciprocate in the vertical direction.

[0009] The cleaning plate includes an electric push rod, a plate body and a cleaning tooth connected to one end surface of the plate body, the other end surface of the plate body is connected to the output end of the electric push rod, and the other end of the electric push rod is connected to the moving component.

[0010] The cleaning teeth are used to extend into the filter holes. An infrared sensor is arranged below the cleaning teeth. The infrared sensor is electrically connected to the electric push rod. A plurality of contacts for the infrared sensor to sense are arranged on the filter plate.

[0011] The utility model is further configured as follows: the cleaning tooth includes a main body and an adsorption head, the adsorption head is made of silicone material, the cross-section of the adsorption head is trapezoidal, a groove is opened at one end of the adsorption head, a first magnetic sheet is adhered in the groove, a second magnetic sheet is provided on the end surface of the main body, and the first magnetic sheet and the second magnetic sheet are magnetically attracted to each other.

[0012] The utility model is further configured as follows: the moving assembly includes a ball screw, a fixed seat and a stepper motor, the stepper motor is placed on the lower inner wall of the air intake box, the fixed seat corresponds to the stepper motor and is placed on the upper inner wall of the air intake box, the ball screw is placed between the stepper motor and the fixed seat, a sliding seat is sleeved on the ball screw, and the sliding seat is connected to the electric push rod.

[0013] The utility model is further configured as follows: the upper end surface and the lower end surface of the inner wall of the air intake box are both provided with placement grooves for placing the fixing seat and the stepper motor, and the fixing seat and the stepper motor are fixed in the corresponding placement grooves by screws.

[0014] The utility model is further configured as follows: the stepper motor is electrically connected to the electric push rod, a controller is provided on the air intake box, and the stepper motor, the electric push rod and the infrared sensor are all electrically connected to the controller.

[0015] Compared with the shortcomings of the prior art, the beneficial effects of the utility model are:

[0016] By adding cleaning teeth to the cleaning plate, under the action of the electric push rod, the cleaning teeth can extend into the filter holes to clean the filter holes. Furthermore, the cleaning teeth are also provided with adsorption heads, which can adsorb dust in the filter holes. Furthermore, the adsorption heads are connected to the main body of the cleaning teeth by magnetic attraction, so that the dirty adsorption heads can be quickly replaced. This cleaning plate has a better cleaning effect on the filter plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view of an embodiment of the utility model;

[0018] Figure 2 A cross-sectional view of an embodiment of the utility model;

[0019] Figure 3 It is a partial schematic diagram of a cleaning plate according to an embodiment of the utility model.

[0020] Air intake box 1, filter plate 2, filter hole 3, cleaning plate 4, electric push rod 5, plate body 6, cleaning teeth 7, infrared sensor 8, main body 9, adsorption head 10, first magnetic sheet 11, second magnetic sheet 12, ball screw 13, fixed seat 14, stepping motor 15, slide seat 16, controller 17. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0023] As 1 to Figure 3 As shown,

[0024] A cleaning device for a screw air compressor includes an air intake box 1, which is placed on the screw air compressor. A filter plate 2 is provided in the air intake box 1, and a plurality of filter holes 3 are equidistantly provided on the filter plate 2. A controller 17 is provided on the air intake box 1. A stepper motor 15, an electric push rod 5 and an infrared sensor 8 are all electrically connected to the controller 17. The stepper motor 15 is electrically connected to the electric push rod 5, and the infrared sensor 8 is electrically connected to the electric push rod 5. The infrared sensor 8 senses a contact on the filter plate 2 and sends a signal to the electric push rod 5 and the stepper motor 15, so that the electric push rod 5 pushes the cleaning plate 4 to clean the filter plate 2.

[0025] A movable assembly is provided in the air intake box 1 corresponding to the filter plate 2. There are two groups of movable assemblies, and the two groups of movable assemblies are symmetrically arranged about the center line of the air intake box 1. A cleaning plate 4 is provided between the two groups of cleaning assemblies.

[0026] The moving assembly includes a ball screw 13, a fixed seat 14 and a stepper motor 15. The stepper motor 15 is placed on the lower inner wall of the air intake box 1. The fixed seat 14 corresponds to the stepper motor 15 placed on the upper inner wall of the air intake box 1. The ball screw 13 is placed between the stepper motor 15 and the fixed seat 14. A slide seat 16 is sleeved on the ball screw 13. The slide seat 16 is connected to the electric push rod 5. The stepper motor 15 drives the ball screw 13 to rotate, thereby driving the slide seat 16 to reciprocate on the ball screw 13, thereby driving the cleaning plate 4 to move and clean the end surface of the filter plate 2.

[0027] The upper end surface and the lower end surface of the inner wall of the air intake box 1 are both provided with placement grooves for placing the fixing seat 14 and the stepping motor 15, and the fixing seat 14 and the stepping motor 15 are fixed in the corresponding placement grooves by screws.

[0028] The cleaning plate 4 includes an electric push rod 5, a plate body 6 and a cleaning tooth 7 connected to one end face of the plate body 6. The other end face of the plate body 6 is connected to the output end of the electric push rod 5. The other end of the electric push rod 5 is connected to the moving component. The scraper can gather the dust on the filter plate 2 together.

[0029] The cleaning teeth 7 are used to extend into the filter hole 3. An infrared sensor 8 is provided under the cleaning teeth 7. After the infrared sensor 8 senses the contact at the corresponding position, the stepper motor 15 stops moving. At the same time, the electric push rod 5 is pushed out. Since the contact position is measured and set, the cleaning teeth 7 can be pushed into the filter hole 3. Then the electric push rod 5 is reset, and the stepper motor 15 continues to drive the slide 16 to move to clean the next filter hole 3.

[0030] The cleaning tooth 7 includes a main body 9 and an adsorption head 10. The adsorption head 10 is made of silicone material. The cross-section of the adsorption head 10 is trapezoidal. A groove is provided at one end of the adsorption head 10. A first magnetic sheet 11 is adhered in the groove. A second magnetic sheet 12 is provided on the end face of the main body 9. The first magnetic sheet 11 and the second magnetic sheet 12 are magnetically attracted to each other. The adsorption head 10 made of silicone material has an adsorption effect on dust. The adsorption head 10 is connected to the main body 9 by magnetic attraction, and the dirty adsorption head 10 can be quickly replaced.

[0031] Working principle: First, the electric push rod 5, the stepper motor 15 and the infrared sensor 8 are started through the controller 17. Under the drive of the stepper motor 15, the slide 16 drives the cleaning plate 4 to reciprocate. When the infrared sensor 8 senses the contact, the stepper motor 15 stops moving. At the same time, the electric push rod 5 extends to push the cleaning plate 4 out until the cleaning teeth 7 extend into the filter hole 3. Then the electric push rod 5 is reset, and the stepper motor 15 continues to drive the cleaning plate 4 to move to clean the subsequent filter holes 3. Repeat the above operation to clean each filter hole 3 on the filter plate 2. The dirty adsorption head 10 can be replaced by separating the first magnetic sheet 11 and the second magnetic sheet 12.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any common changes and substitutions made by those skilled in the art within the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A cleaning device for a screw air compressor, comprising an air intake box (1), the air intake box (1) being placed on the screw air compressor, a filter plate (2) being arranged in the air intake box (1), a plurality of filter holes (3) being arranged at equal intervals on the filter plate (2), and characterized in that: A movable component is provided in the air intake box (1) corresponding to the filter plate (2). There are two groups of moving components, and the two groups of moving components are symmetrically arranged about the center line of the air intake box (1). A cleaning plate (4) is provided between the two groups of cleaning components to facilitate the cleaning plate (4) to perform reciprocating motion in the vertical direction. The cleaning plate (4) comprises an electric push rod (5), a plate body (6) and a cleaning tooth (7) connected to one end surface of the plate body (6); the other end surface of the plate body (6) is connected to the output end of the electric push rod (5); and the other end of the electric push rod (5) is connected to the moving component. The cleaning teeth (7) are used to extend into the filter holes (3). An infrared sensor (8) is provided below the cleaning teeth (7). The infrared sensor (8) is electrically connected to the electric push rod (5). The filter plate (2) is provided with a plurality of contacts for sensing by the infrared sensor (8).

2. A cleaning device for a screw air compressor according to claim 1, characterized in that: The cleaning tooth (7) comprises a main body (9) and an adsorption head (10); the adsorption head (10) is made of a silicone material; the cross section of the adsorption head (10) is trapezoidal; a groove is provided at one end of the adsorption head (10); a first magnetic sheet (11) is adhered in the groove; a second magnetic sheet (12) is provided on the end surface of the main body (9); the first magnetic sheet (11) and the second magnetic sheet (12) are magnetically attracted to each other.

3. A cleaning device for a screw air compressor according to claim 2, characterized in that: The moving assembly comprises a ball screw (13), a fixed seat (14) and a stepper motor (15); the stepper motor (15) is arranged on the lower inner wall of the air intake box (1); the fixed seat (14) is arranged on the upper inner wall of the air intake box (1) corresponding to the stepper motor (15); the ball screw (13) is arranged between the stepper motor (15) and the fixed seat (14); a slide seat (16) is sleeved on the ball screw (13); and the slide seat (16) is connected to the electric push rod (5).

4. A cleaning device for a screw air compressor according to claim 3, characterized in that: The upper end surface and the lower end surface of the inner wall of the air intake box (1) are both provided with placement grooves for placing the fixing seat (14) and the stepping motor (15), and the fixing seat (14) and the stepping motor (15) are fixed in the corresponding placement grooves by screws.

5. A cleaning device for a screw air compressor according to claim 4, characterized in that: The stepper motor (15) is electrically connected to the electric push rod (5); a controller (17) is provided on the air intake box (1); and the stepper motor (15), the electric push rod (5) and the infrared sensor (8) are all electrically connected to the controller (17).

Citation Information

Patent Citations

  • Screw air compressor

    CN219974802U