Internal detection device for long-distance pipeline
By designing cleaning components, including drive motors, circular plates and scrapers in the internal inspection device of the long-distance pipeline, the problem of difficulty in cleaning dirt during inspection is solved and the detection effect is improved.
Patent Information
- Application Number
- CN202421341112.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-12
AI Technical Summary
When the existing internal testing devices of long-distance pipelines detect the inner wall of the pipeline, it is difficult to effectively clean up dirt that may adhere after long-term use, resulting in a reduction in the detection effect.
An internal inspection device for long-distance pipelines is designed, equipped with multiple cameras and cleaning components. The cleaning components include a drive motor, a circular plate and a plurality of scrapers. The drive motor drives the circular plate and scraper to effectively clean up dirt in the inner wall of the pipe.
Through the cleaning function of the cleaning components, the inner wall of the pipe is kept clean, ensuring that the camera can clearly capture the loss of the inner wall of the pipe, and improve the detection effect.
Smart Images
Figure CN222650856U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline detection, in particular to an internal detection device for a long-distance pipeline. Background Art
[0002] In the field of long-distance pipeline maintenance and inspection, ensuring the cleanliness and safe operation of pipelines is crucial. Traditionally, pipeline inspection usually relies on manual inspection or simple mechanical devices. These methods are not only inefficient, but also have safety hazards, especially in long-distance or difficult-to-reach pipeline areas. With the development of technology, automated and intelligent detection technology has gradually become a hot spot for research and application.
[0003] Existing long-distance pipeline internal detection devices are used to detect corrosion, cracks, blockages and other problems inside the pipeline. The device usually includes a detector that can enter the pipeline, carrying a camera and a sensor to collect data from the inside of the pipeline. However, there are some limitations. For example, there is no cleaning equipment. A small amount of dirt may adhere to the inner wall of the pipeline after long-term use. If it is not cleaned, it is difficult to detect the condition of the inner wall of the pipeline, thereby reducing the detection effect and being inconvenient for people to use. In order to solve the above-mentioned problems, the utility model provides a long-distance pipeline internal detection device. Utility Model Content
[0004] In order to solve the problems raised in the above background technology, the utility model provides a long-distance pipeline internal detection device.
[0005] The utility model is implemented by the following technical scheme: a long-distance pipeline internal detection device, comprising: a detector body, a battery is fixedly installed on one side of the detector body; a moving component, the moving component is fixedly installed on the outer surface of the detector body, and is used to drive the detector body to move in the pipeline; a plurality of cameras, the plurality of cameras are distributed in a circular array and fixedly installed on the outer surface of the detector body; a cleaning component, the cleaning component is installed on one side of the detector body, and is used to clean dirt on the inner circumference of the pipeline, the cleaning component comprises a driving motor fixedly installed on one side of the detector body, a circular plate is fixedly installed on the output end of the driving motor, and a plurality of scrapers are installed on the outer circumference of the circular plate.
[0006] As a further improvement of the above scheme, the moving component includes a plurality of mounting plates distributed in an array and fixedly installed on the outer peripheral side of the detector body, a second electric push rod is fixedly installed at both ends of a single mounting plate, a connecting plate is fixedly installed between two of the second electric push rods, and electric moving wheels are fixedly installed at both ends of the connecting plate.
[0007] As a further improvement of the above solution, a plurality of first electric push rods are fixedly installed in a circular array on the outer peripheral side of the circular plate, and the telescopic ends of the plurality of first electric push rods are fixedly connected to the plurality of scrapers.
[0008] As a further improvement of the above solution, a plurality of third electric push rods are fixedly installed in an array distribution on the outer peripheral side of the detector body, and rubber blocks are fixedly installed on the telescopic ends of the third electric push rods.
[0009] As a further improvement of the above solution, a fourth electric push rod is fixedly mounted on the outer peripheral side of the detector body, and an arc-shaped cleaning plate is fixedly mounted on the telescopic end of the fourth electric push rod.
[0010] As a further improvement of the above solution, an illumination lamp is fixedly mounted on the outer peripheral side of the detector body.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The utility model drives the detector body to move inside the long-distance pipeline through a moving component. Multiple cameras can capture the conditions inside the pipeline from different angles, providing all-round visual information for subsequent analysis and evaluation. In order to ensure that the camera can clearly observe the inner wall of the long-distance pipeline, the detection device is equipped with a cleaning component to effectively clean the dirt and sediment that may adhere to the inner wall of the long-distance pipeline and keep the pipeline clean, thereby ensuring that the camera can obtain the loss condition of the inner wall of the long-distance pipeline, improving the detection effect and facilitating people's use. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0014] Figure 2 This utility model Figure 1 A three-dimensional structural cross-sectional view;
[0015] Figure 3 This utility model Figure 1 Side view plan structure diagram.
[0016] Description of main symbols:
[0017] 1. Detector body; 2. Battery; 3. Moving assembly; 31. Mounting plate; 32. Second electric push rod; 33. Connecting plate; 34. Electric moving wheel; 4. Camera; 5. Cleaning assembly; 51. Driving motor; 52. Round plate; 53. First electric push rod; 54. Scraper; 6. Third electric push rod; 7. Rubber block; 8. Fourth electric push rod; 9. Arc cleaning plate; 10. Lighting lamp. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical solution and advantages of the embodiments of the present utility model clearer, the technical solution in the embodiments of the present utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the present utility model.
[0019] like Figure 1-3 As shown, an embodiment of the utility model provides a long-distance pipeline internal detection device, comprising: a detector body 1, a battery 2 is fixedly installed on one side of the detector body 1;
[0020] A moving component 3, wherein the moving component 3 is fixedly mounted on the outer surface of the detector body 1 and is used to drive the detector body 1 to move in the pipeline;
[0021] There are multiple cameras 4, which are distributed in a circular array and fixedly installed on the outer surface of the detector body 1;
[0022] A cleaning component 5 is installed on one side of the detector body 1 and is used to clean dirt on the inner circumference of the pipeline. The cleaning component 5 includes a driving motor 51 fixedly installed on one side of the detector body 1, a circular plate 52 is fixedly installed on the output end of the driving motor 51, and a plurality of scrapers 54 are installed on the outer circumference of the circular plate 52.
[0023] The detector body 1 is the core part of the whole device. A battery 2 is fixedly installed on one side of the detector body to provide the necessary power support for the whole detection device. A moving component 3 is fixedly installed on the outer surface of the detector body 1. The moving component 3 can drive the detector body 1 to move in the pipeline through its mechanical structure or drive system, so as to achieve a comprehensive detection of the inside of the long-distance pipeline. In order to obtain a clear image of the inside of the pipeline, a plurality of cameras 4 are fixedly installed on the outer surface of the detector body 1. These cameras 4 are distributed in a circular array and can capture the conditions inside the pipeline from different angles, providing all-round visual information for subsequent analysis and evaluation. In order to ensure that the camera 4 can The inner wall of the long-distance pipeline can be clearly observed. The detection device is equipped with a cleaning component 5, which is installed on the detector body 1. The cleaning component 5 consists of a driving motor 51, a circular plate 52 and a plurality of scrapers 54. The output end of the driving motor 51 is fixedly installed with a circular plate 52, and the outer peripheral side of the circular plate 52 is installed with a plurality of scrapers 54. These scrapers 54 contact the inner wall of the pipeline. When the driving motor 51 is started, the circular plate 52 is driven to rotate, thereby driving the plurality of scrapers 54 to rotate, scraping the inner wall of the long-distance pipeline, and effectively cleaning the dirt and sediment that may adhere to the inner wall of the long-distance pipeline, keeping the pipeline clean, thereby ensuring that the camera 4 can obtain the loss of the inner wall of the long-distance pipeline. In addition, in order to improve the cleaning efficiency, the outer peripheral side of the circular plate 52 is also fixedly installed with a plurality of first electric push rods 53 in a circular array. During the detection process, the detector body 1 moves in the pipeline, the moving component 3 provides power, the camera 4 captures the internal image of the pipeline in real time, and the cleaning component 5 continuously cleans the inner wall of the pipeline during the movement process, ensuring that the detection of the internal situation of the long-distance pipeline is more comprehensive. Through this collaborative working method, the entire device achieves efficient and accurate detection of the interior of long-distance pipelines.
[0024] like Figure 1 As shown, in some embodiments, the moving assembly 3 includes a plurality of mounting plates 31 fixedly mounted on the outer peripheral side of the detector body 1 in an array distribution, and a second electric push rod 32 is fixedly mounted on both ends of a single mounting plate 31, and a connecting plate 33 is fixedly mounted between two second electric push rods 32, and electric moving wheels 34 are fixedly mounted on both ends of the connecting plate 33. The second electric push rod 32 can adjust the telescopic length according to the diameter and internal conditions of the pipeline to adapt to different pipeline environments.
[0025] According to the different sizes of the inner diameters of the long-distance pipelines, multiple second electric push rods 32 can be started to extend and retract their telescopic ends, so that the electric moving wheels 34 on the connecting plate 33 contact the inner wall of the long-distance pipeline, thereby facilitating the stable movement of the entire detector body 1. The electric moving wheels 34 are driven by an electric motor to drive the wheel axle to rotate, thereby facilitating the moving component 3 to drive the entire detector body 1 to move.
[0026] like Figure 2 As shown, in some embodiments, a plurality of first electric push rods 53 are fixedly installed on the outer peripheral side of the circular plate 52 in a circular array, and the telescopic ends of the plurality of first electric push rods 53 are fixedly connected to the plurality of scrapers 54 .
[0027] The telescopic ends of the plurality of first electric push rods 53 are fixedly connected to the plurality of scrapers 54 , so that the scrapers 54 can be telescoped as needed to meet the dirt cleaning requirements of pipes of different diameters and at different locations.
[0028] like Figure 1 As shown, in some embodiments, a plurality of third electric push rods 6 are fixedly installed in an array distribution on the outer peripheral side of the detector body 1, and a rubber block 7 is fixedly installed at the telescopic end of the third electric push rod 6.
[0029] The extension of the telescopic ends of the multiple third electric push rods 6 can make the multiple rubber blocks 7 fit closely to the inner wall of the long-distance pipeline, thereby stably positioning the entire device and facilitating the cleaning component 5 to stably position the inner wall of the long-distance pipeline to scrape off dirt.
[0030] like Figure 1 As shown, in some embodiments, a fourth electric push rod 8 is fixedly mounted on the outer peripheral side of the detector body 1 , and an arc-shaped cleaning plate 9 is fixedly mounted on the telescopic end of the fourth electric push rod 8 .
[0031] According to the size of the pipeline, the fourth electric push rod 8 is started to extend and retract to drive the arc cleaning plate 9 to push the dirt cleaned by the scraper 54 to move it out of the long-distance pipeline.
[0032] like Figure 1 As shown, in some embodiments, an illumination lamp 10 is fixedly mounted on the outer peripheral side of the detector body 1 .
[0033] The lighting lamp 10 can illuminate the interior of the pipeline, making it easier for the camera 4 to capture clear image data.
[0034] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A long-distance pipeline internal detection device, characterized in that: include: A detector body (1), a storage battery (2) being fixedly mounted on one side of the detector body (1); A moving component (3), the moving component (3) being fixedly mounted on the outer surface of the detector body (1) and used for driving the detector body (1) to move in the pipeline; There are multiple cameras (4), and the multiple cameras (4) are distributed in a ring array and fixedly installed on the outer surface of the detector body (1); A cleaning component (5) is mounted on one side of the detector body (1) and is used to clean dirt on the inner circumference of the pipeline. The cleaning component (5) comprises a driving motor (51) fixedly mounted on one side of the detector body (1), a circular plate (52) is fixedly mounted on the output end of the driving motor (51), and a plurality of scrapers (54) are mounted on the outer circumference of the circular plate (52).
2. A long-distance pipeline internal detection device as claimed in claim 1, characterized in that: The moving assembly (3) comprises a plurality of mounting plates (31) which are fixedly mounted on the outer peripheral side of the detector body (1) in an array distribution, and a second electric push rod (32) is fixedly mounted on both ends of a single mounting plate (31), a connecting plate (33) is fixedly mounted between two of the second electric push rods (32), and electric moving wheels (34) are fixedly mounted on both ends of the connecting plate (33).
3. The long-distance pipeline internal detection device according to claim 1, characterized in that: A plurality of first electric push rods (53) are fixedly mounted on the outer peripheral side of the circular plate (52) in a circular array, and the telescopic ends of the plurality of first electric push rods (53) are fixedly connected to the plurality of scrapers (54).
4. The long-distance pipeline internal detection device according to claim 1, characterized in that: A plurality of third electric push rods (6) are fixedly mounted in an array arrangement on the outer peripheral side of the detector body (1), and a rubber block (7) is fixedly mounted on the telescopic end of the third electric push rod (6).
5. The long-distance pipeline internal detection device according to claim 1, characterized in that: A fourth electric push rod (8) is fixedly mounted on the outer peripheral side of the detector body (1), and an arc-shaped cleaning plate (9) is fixedly mounted on the telescopic end of the fourth electric push rod (8).
6. The long-distance pipeline internal detection device according to claim 1, characterized in that: An illuminating lamp (10) is fixedly mounted on the outer peripheral side of the detector body (1).