Rubber discharging and degreasing system of vacuum sintering furnace

By designing a vacuum sintering grate discharge and degreasing system, and using the combined structure of the condensing unit and the condensing chamber, the problem of untimely discharge of organic cracking gas during vacuum sintering is solved, and the equipment operation is stable and the high quality of sintered products is achieved.

CN222651896UActive Publication Date: 2025-03-21ZHEJIANG SHANGSHIJULI SPECIAL MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421371957.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-21
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

During vacuum sintering, if the gaseous hydrocarbon and ketone oil-like gases generated by cracking of organic matter in the ceramic blank cannot be discharged in time, it will lead to a short circuit in the electric heating system, increase the equipment maintenance rate, and the sintering process cannot proceed normally.

Method used

A vacuum sintered grate glue discharge and degreasing system is designed, including furnace body, rubber discharge pipe, rubber discharge can, condensing unit and condensing chamber. The oily gas is pumped into the glue discharge tank through a pump pump, and the coolant is condensed through a condensing coil, and the condensed liquid is collected in the condensation chamber.

Benefits of technology

Effectively remove polymer gas oily lysates in the furnace, prevent short circuit of the electric heating system, reduce equipment maintenance rate, ensure the normal progress of the sintering process, and improve the inherent quality of sintered products.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a rubber discharging and degreasing system of a vacuum sintering furnace, which comprises a furnace body, a rubber discharging pipe and a carbon discharging pipe arranged at the top of the furnace body are connected with a rubber discharging tank, a condensing unit is arranged in the rubber discharging tank, a condensing chamber is arranged at the bottom of an inner cavity of the rubber discharging tank, one side of the condensing chamber is connected with an air outlet, and a cooling water discharging pipe is arranged at the bottom of the condensing chamber. A liquid inlet pipe is arranged on the upper portion of the condensation unit and penetrates through the glue discharging tank to be connected with an external liquid source, and an air outlet pipe is arranged on the lower portion of the condensation unit and penetrates through the carbon discharging tank to be connected with an external condenser. After the scheme is adopted, the structure is reasonable, and the using effect is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum sintering furnaces, in particular to a vacuum sintering furnace row glue and degreasing system. Background Art

[0002] A vacuum sintering furnace refers to a special sintering equipment that performs protective atmosphere sintering on heated objects in a vacuum environment. It is a special sintering equipment that uses resistance heating to perform protective sintering on heated objects. When using a vacuum sintering furnace to sinter ceramics, organic substances such as dispersants and binders contained in the ceramic body will decompose into gaseous hydrocarbons and ketone oily gases during the vacuum sintering process. If these gases are not discharged in time, they will further decompose into fine carbon particles, further causing a short circuit in the electric heating system, increasing the equipment maintenance rate, and the sintering process cannot proceed normally. This debinding and degreasing system is installed on one side of the sintering furnace. During the ceramic sintering process, the gaseous hydrocarbons and ketone oily gases produced by the decomposition of organic glues are promptly extracted from the vacuum sintering furnace hearth and collected by condensation, thereby ensuring the normal operation of the equipment and the intrinsic quality of the sintered products. Summary of the invention

[0003] The utility model aims to provide a vacuum sintering grate glue discharge system with reasonable structure and good use effect.

[0004] To achieve the above-mentioned purpose, the technical solution provided by the utility model is: a vacuum sintering furnace carbon discharge system, which includes a furnace body, a debinding pipe is provided on the top of the furnace body, the debinding pipe is connected to the debinding tank, a condensation unit is provided in the debinding tank, a condensation chamber is provided at the bottom of the inner cavity of the carbon discharge tank, one side of the condensation chamber is connected to an air outlet, a cooling water discharge pipe is provided at the bottom of the condensation chamber, a liquid inlet pipe is provided on the upper part of the condensation unit, the liquid inlet pipe passes through the debinding tank and is connected to an external cooling liquid source, an air outlet pipe is provided at the lower part of the condensation unit, and the air outlet pipe passes through the debinding tank and is connected to an external condenser.

[0005] The condensing unit comprises a plurality of condensing coils which are vertically installed in the carbon exhaust tank, the liquid inlet pipe is connected to the top of the condensing coil, the gas outlet pipe is connected to the bottom of the condensing coil, and a condensation area is reserved between adjacent condensing coils.

[0006] The condensation chamber is in the shape of a trapezoid with a larger top and a smaller bottom, and a cooling water discharge pipe is connected to the bottom of the trapezoid.

[0007] An air pump is arranged on the top of the carbon exhaust tank, and the air pump is connected to the carbon exhaust pipe.

[0008] After the utility model adopts the above scheme, during the sintering process of the furnace body, the high molecular gaseous oily cracking product gas in the furnace is pumped into the debinding tank through the vacuum pump, and at the same time, the coolant is injected into the condensing coil through the liquid inlet pipe. The condensing coil is 10-20 pieces, and the coolant is polyethylene glycol and water, and the temperature is minus ten degrees. After the high-temperature oil and gas enter the debinding tank, it is discharged downward from the air outlet pipe. During the discharge process (condensation zone), it contacts the wall of the condensing coil to complete the heat exchange. The condensed liquid falls into the condensation chamber for collection. A switch is provided on the cooling water discharge pipe to facilitate the discharge of the cooled liquid. The structure after adopting this scheme is reasonable and the cooling effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0010] Figure 2 It is a schematic diagram of the glue removal tank of the utility model. DETAILED DESCRIPTION

[0011] The present invention is further described below in conjunction with all the accompanying drawings. The preferred embodiments of the present invention are as follows:

[0012] The embodiments described in this embodiment with reference to the accompanying drawings are exemplary and are only used to explain this patent, and should not be understood as limiting this patent.

[0013] In the description of this patent, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing this patent and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this patent.

[0014] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense, for example, it can be fixedly connected or set, or it can be detachably connected or set, or connected or set in one piece. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0015] The present embodiment provides a vacuum sintering grate carbon system including a furnace body 1, a binder removal pipe 2 is provided on the top of the furnace body 1, the binder removal pipe 2 is connected to a binder removal tank 3, a condensation unit is provided in the binder removal tank 3, a condensation chamber is provided at the bottom of the inner cavity of the binder removal tank 3, the condensation chamber is in a trapezoidal shape with a large top and a small bottom, a cooling water discharge pipe 8 is connected to the bottom of the trapezoid, one side of the condensation chamber is connected to an air outlet 4, a cooling water discharge pipe 8 is provided at the bottom of the condensation chamber, a liquid inlet pipe 5 is provided at the top of the condensation unit, the liquid inlet pipe 5 passes through the binder removal tank 3 and is connected to an external liquid source, an air outlet pipe 6 is provided at the bottom of the condensation unit, and the air outlet pipe 6 passes through the binder removal tank 3 and is connected to an external condenser. An air pump is provided at the top of the binder removal tank 3, and the air pump is connected to the binder removal pipe 2. The condensation unit includes a condensation coil 7, which is a plurality of condensation coils 7 and is vertically installed in the binder removal tank 3, the liquid inlet pipe 5 is connected to the top of the condensation coil 7, the air outlet pipe 6 is connected to the bottom of the condensation coil 7, and a condensation area is reserved between adjacent condensation coils 7.

[0016] During the sintering process of the furnace body, the gaseous oily cracking products are pumped into the debinding tank through a vacuum pump, and at the same time, the coolant is injected into the condensing coil through the liquid inlet pipe. There are 10-20 condensing coils, and the coolant is polyethylene glycol and water. The temperature is minus ten degrees. After the high-temperature oil and gas enter the debinding tank, they are discharged downward from the outlet pipe. During the discharge process (condensation area), they contact with the wall of the condensing coil to complete the heat exchange. The condensed liquid falls into the condensation chamber for collection. A switch is provided on the cooling water discharge pipe to facilitate the discharge of the cooled liquid. The structure after adopting this scheme is reasonable and the cooling effect is good.

[0017] The embodiments described above are only preferred embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. Therefore, all changes made based on the shape and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A vacuum sintering grate glue and degreasing system, characterized by: The invention comprises a furnace body (1), a glue discharge pipe (2) is provided at the top of the furnace body (1), the glue discharge pipe (2) is connected to a glue discharge tank (3), a condensation unit is provided in the glue discharge tank (3), a condensation chamber is provided at the bottom of the inner cavity of the glue discharge tank (3), one side of the condensation chamber is connected to an air outlet (4), a cooling water discharge pipe (8) is provided at the bottom of the condensation chamber, a liquid inlet pipe (5) is provided at the top of the condensation unit, the liquid inlet pipe (5) passes through the glue discharge tank (3) and is connected to an external liquid source, and an air outlet pipe (6) is provided at the bottom of the condensation unit, the air outlet pipe (6) passes through the glue discharge tank (3) and is connected to an external condenser.

2. A vacuum sintering grate glue and degreasing system according to claim 1, characterized in that: The condensation unit comprises a condensation coil (7), wherein a plurality of condensation coils (7) are vertically installed in the debinding tank (3), a liquid inlet pipe (5) is connected to the top of the condensation coil (7), an air outlet pipe (6) is connected to the bottom of the condensation coil (7), and a condensation area is reserved between adjacent condensation coils (7).

3. A vacuum sintering grate glue and degreasing system according to claim 1, characterized in that: The condensation chamber is in the shape of a trapezoid with a larger top and a smaller bottom, and a cooling water discharge pipe (8) is connected to the bottom of the trapezoid.

4. A vacuum sintering grate glue and degreasing system according to claim 1, characterized in that: A vacuum pump is provided on the top of the glue removal tank (3), and the vacuum pump is connected to the glue removal pipe (2).