Supporting assembly of graphite heater of carbonization furnace of carbonization line

By designing support components, including upper support and lower support, ensure that the middle part of the carbonization furnace graphite heater is effectively supported, solving the problem of sagging in the middle of the splicing structure and achieving safety and stability of the equipment.

CN222651897UActive Publication Date: 2025-03-21SHANDONG WEIJI CARBON-TECH CO LTD
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Patent Information

Application Number
CN202420672148.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-21
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

With a production width of more than 4m, the existing carbonization furnace graphite heater has severe sagging in the middle of the splicing structure, which may lead to deformation and fracture, affecting the safety and stability of the equipment.

Method used

A support assembly including an upper support and a lower support is designed to ensure that the middle of the spliced ​​graphite heater is effectively supported to prevent sagging through a combination of sheet metal furnace shell, muffle and spliced ​​graphite heater.

Benefits of technology

It effectively prevents the sagging of the middle of the spliced ​​graphite heater, ensures the safety and stability of the equipment, extends the service life, and improves the installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a supporting assembly of a graphite heater of a carbonization furnace of a carbonization line, which comprises a sheet metal furnace shell, a muffle, a spliced graphite heater, an upper supporting piece and a lower supporting piece, and the muffle, the spliced graphite heater, the upper supporting piece and the lower supporting piece are all arranged in the sheet metal furnace shell. The bottom of the lower supporting piece is connected with the inner wall of the sheet metal furnace shell, the spliced graphite heater is connected with the top of the lower supporting piece, the top of the upper supporting piece is connected with the spliced graphite heater, the muffle is arranged in the middle of the spliced graphite heater, and the bottom of the upper supporting piece is connected with the muffle. Due to the arrangement of the upper supporting piece and the lower supporting piece, the spliced graphite heater can be installed on the metal plate furnace shell, the purpose of supporting the middle of the spliced graphite heater can also be achieved, and the situation that the middle of the spliced graphite heater droops seriously is prevented; and the safety of the spliced graphite heater and the stability of the spliced graphite heater in the working process are greatly ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of carbonization wires, and particularly relates to a supporting component of a graphite heater of a carbonization furnace of a carbonization wire. Background Art

[0002] As a lightweight composite material with excellent mechanical properties, high and low temperature resistance, corrosion resistance and fatigue resistance, carbon fiber is currently widely used in aerospace, national defense, transportation, energy, sports and leisure and other fields. The industry is currently highly competitive, and cost reduction and efficiency improvement have become new development trends.

[0003] From the perspective of the carbon fiber production process, the carbonization treatment in the carbonization furnace stage requires high temperature and high energy consumption, so the cost is relatively high. Therefore, technology upgrades and process optimization have become the inevitable means to solve the high production cost. By increasing the width of the carbonization furnace of the carbonization line, the annual output of the single line can be increased to reduce unit energy consumption and other costs. At present, the width span of the carbonization furnace production line is between 0.5-3m, and the width of the carbonization furnace needs to be further increased to more than 4m. Because the heating component of the carbonization line is a graphite heater, and the heating tube that makes up the graphite heater is limited by the material, the maximum length can only be 3m. To form a production width greater than 4m, the graphite heater needs to be made into a spliced ​​structure. Because the span of the spliced ​​graphite heater after splicing is large, the middle part sags greatly, which may cause the middle of the spliced ​​graphite heater to deform and break in severe cases. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies in the prior art and provide a support assembly for a graphite heater of a carbonization furnace of a carbonization line. The arrangement of an upper support member and a lower support member can mount the spliced ​​graphite heater on a sheet metal furnace shell, and can also achieve the purpose of supporting the middle part of the spliced ​​graphite heater, thereby preventing the middle part of the spliced ​​graphite heater from sagging severely, and greatly ensuring the safety of the spliced ​​graphite heater and the stability during operation.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A support component for a graphite heater of a carbonization furnace of a carbonization wire comprises a sheet metal furnace shell, a muffle, a spliced ​​graphite heater, an upper support member and a lower support member, wherein the muffle, the spliced ​​graphite heater, the upper support member and the lower support member are all arranged inside the sheet metal furnace shell, the bottom of the lower support member is connected to the inner wall of the sheet metal furnace shell, the spliced ​​graphite heater is connected to the top of the lower support member, the top of the upper support member is connected to the spliced ​​graphite heater, the muffle is arranged in the middle of the spliced ​​graphite heater, and the bottom of the upper support member is connected to the muffle.

[0007] Preferably, a through hole is opened on the heating tube of the spliced ​​graphite heater to facilitate installation and fixation of the spliced ​​graphite heater, thereby ensuring the stability of the spliced ​​graphite heater during operation.

[0008] Preferably, the upper support member includes an upper support seat, an upper insulating seat, an upper fixed seat and an adjusting seat, the adjusting seat is fixedly mounted on the muffle, the upper fixed seat is arranged above the adjusting seat, and the upper fixed seat is connected to the adjusting seat, the upper insulating seat is arranged above the upper fixed seat, and the upper insulating seat is connected to the upper fixed seat, the upper support seat is fixedly arranged above the upper fixed seat, and the upper support seat is connected to the upper fixed seat, a pin is installed on the upper support seat, and the heating tube of the spliced ​​graphite heater is installed on the upper support seat by matching the pin and the through hole, and the upper support member is used to install the heating tube on the spliced ​​graphite heater on the muffle to prevent the middle part of the spliced ​​graphite heater from sinking during operation, thereby greatly ensuring the safety of the spliced ​​graphite heater during operation.

[0009] Preferably, a slide groove is opened at the bottom of the upper support seat, and a protrusion is installed at the bottom of the upper fixed seat. The protrusion slides in cooperation with the slide groove. During the heating process of the spliced ​​graphite heater, due to the effect of thermal expansion, the lower support seat will move to one end along with the heating tube of the spliced ​​graphite heater. The slide groove and protrusion structure here can release thermal expansion and also play a role in supporting the spliced ​​graphite heater.

[0010] Preferably, a first threaded column is fixedly installed on the top of the upper adjustment seat, and a first threaded hole is opened at the bottom of the upper fixed seat. The first threaded column is threadedly matched with the first threaded hole. The arrangement of the first threaded column and the first threaded hole facilitates the installation of the spliced ​​graphite heater and the muffle, thereby improving the installation efficiency of the device.

[0011] Preferably, the lower support member includes a lower supporting seat, a lower insulating seat, a lower fixed seat, an adjusting column, a locking nut and a supporting column, the supporting column is connected to the inner wall of the sheet metal furnace shell, the locking nut is threadedly matched with the adjusting column, the adjusting column is connected to the supporting column, the lower fixed seat is connected to the adjusting column, the lower insulating seat is connected to the lower fixed seat, a pin is installed on the lower supporting seat, the heating tube of the spliced ​​graphite heater is installed on the lower supporting seat by matching the pin and the through hole, and the lower support member is used to fix the spliced ​​graphite heater on the inner wall of the sheet metal furnace shell to ensure the stability of the spliced ​​graphite heater during operation.

[0012] Preferably, a third threaded column is installed on the top of the adjusting column, and a second threaded column is installed on the bottom of the adjusting column. A third threaded hole is opened at the bottom of the lower fixing seat, and the third threaded column is threadedly matched with the third threaded hole. A second threaded hole is opened at the top of the supporting column, and the second threaded hole is threadedly matched with the second threaded column. The cooperation between the second threaded column and the second threaded hole and the third threaded column and the third threaded hole can adjust the height of the lower support member, thereby greatly improving the installation efficiency of the device.

[0013] Preferably, a groove is opened at the bottom of the lower support seat, and a slider is installed at the bottom of the lower fixed seat. The slider slides in cooperation with the groove. During the heating process of the spliced ​​graphite heater, due to the effect of thermal expansion, the lower support seat will move to one end along with the heating tube of the spliced ​​graphite heater. The groove and slider structure here can release thermal expansion and also play a role in supporting the spliced ​​graphite heater.

[0014] Preferably, a heat-insulating hole is opened at the bottom of the support column, and a plurality of heat-insulating pads are arranged inside the heat-insulating hole to isolate the high temperature transmitted from the spliced ​​graphite heater and protect the sheet metal furnace shell at the bottom of the carbonization furnace of the carbonization line.

[0015] The beneficial effects of the utility model are:

[0016] 1) The arrangement of the upper support and the lower support of the device can install the spliced ​​graphite heater on the sheet metal furnace shell, and can also achieve the purpose of supporting the middle part of the spliced ​​graphite heater, preventing the middle part of the spliced ​​graphite heater from sagging seriously, greatly ensuring the safety of the spliced ​​graphite heater and the stability during operation.

[0017] 2) This device has a through hole on the heating tube of the spliced ​​graphite heater, which is convenient for installing and fixing the spliced ​​graphite heater, ensuring the stability of the spliced ​​graphite heater during operation.

[0018] 3) The upper support of the device is used to install the heating tube on the spliced ​​graphite heater on the muffle to prevent the middle of the spliced ​​graphite heater from sinking during operation, which greatly ensures the safety of the spliced ​​graphite heater during operation.

[0019] 4) The arrangement of the first threaded column and the first threaded hole of the device facilitates the installation of the spliced ​​graphite heater and the muffle, thereby improving the installation efficiency of the device.

[0020] 5) The lower support of the device is used to fix the spliced ​​graphite heater on the inner wall of the sheet metal furnace shell to ensure the stability of the spliced ​​graphite heater during operation.

[0021] 6) The cooperation between the second threaded column and the second threaded hole, and the third threaded column and the third threaded hole of the device can adjust the height of the lower support member, greatly improving the installation efficiency of the device.

[0022] 7) During the heating process of the spliced ​​graphite heater, due to the effect of thermal expansion, the lower support seat will move to one end along with the heating tube of the spliced ​​graphite heater. The groove and slider structure here can release the thermal expansion and also play a role in supporting the spliced ​​graphite heater.

[0023] 8) The insulation pad of this device is used to isolate the high temperature transmitted from the spliced ​​graphite heater and protect the sheet metal furnace shell at the bottom of the carbonization furnace of the carbonization line.

[0024] 9) This device installs the heating tube of the spliced ​​graphite heater on the upper support seat and the lower support seat through the matching of the pin shaft and the through hole, which ensures the stability of the spliced ​​graphite heater during operation and greatly improves the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Attached Figure 1 It is a structural schematic diagram of the utility model.

[0026] Attached Figure 2 It is an exploded view of the upper support member of the utility model.

[0027] Attached Figure 3 It is an exploded view of the lower support member of the utility model.

[0028] Attached Figure 4 It is a structural schematic diagram of the interrupted heat hole of the utility model.

[0029] Attached Figure 5 It is a structural schematic diagram of the third threaded hole in the utility model.

[0030] Attached Figure 6 It is a structural schematic diagram of a spliced ​​graphite heater in the utility model.

[0031] Attached Figure 7 This utility model Figure 6 Enlarged view of point A in the middle.

[0032] In the figure:

[0033] 1. Sheet metal furnace shell;

[0034] 2. Upper support member; 201. Upper support seat; 202. Upper insulating seat; 203. Upper fixing seat; 204. Adjusting seat; 205. Pin; 206. Slide groove; 207. Protrusion; 208. First threaded hole; 209. First threaded column;

[0035] 3. Splice graphite heater;

[0036] 4. Muffle;

[0037] 5. Lower support member; 501. Lower support seat; 502. Lower insulating seat; 503. Lower fixing seat; 504. Adjusting column; 505. Locking nut; 506. Support column; 507. Insulation pad; 508. Second threaded hole; 509. Second threaded column; 5010. Third threaded column; 5011. Positioning groove; 5012. Slider; 5013. Thermal insulation hole; 5014. Third threaded hole. DETAILED DESCRIPTION

[0038] The following is a clear and complete description of the technical solutions in the embodiments of the utility model in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0040] A support assembly for a graphite heater of a carbonization furnace of a carbonization wire comprises a sheet metal furnace shell 1, a muffle 4, a spliced ​​graphite heater 3, an upper support member 2 and a lower support member 5, wherein the muffle 4, the spliced ​​graphite heater 3, the upper support member 2 and the lower support member 5 are all arranged inside the sheet metal furnace shell 1, the bottom of the lower support member 5 is connected to the inner wall of the sheet metal furnace shell 1, the spliced ​​graphite heater 3 is connected to the top of the lower support member 5, the top of the upper support member 2 is connected to the spliced ​​graphite heater 3, the muffle 4 is arranged in the middle of the spliced ​​graphite heater 3, and the bottom of the upper support member 2 is connected to the muffle 4.

[0041] As a further optimization scheme of the utility model, the upper support member 2 includes an upper support seat 201, an upper insulating seat 202, an upper fixed seat 203 and an adjustment seat 204, the adjustment seat 204 is fixedly installed on the muffle 4, the upper fixed seat 203 is arranged above the adjustment seat 204, and the upper fixed seat 203 is connected to the adjustment seat 204, the upper insulating seat 202 is arranged above the upper fixed seat 203, and the upper insulating seat 202 is connected to the upper fixed seat 203, the upper support seat 201 is fixedly arranged above the upper fixed seat 203, and the upper support seat 201 is connected to the upper fixed seat 203.

[0042] The upper support member 2 is used to connect the heating tube on the spliced ​​graphite heater 3 with the muffle 4 to prevent the middle of the spliced ​​graphite heater 3 from sinking during operation, thereby greatly ensuring the safety of the spliced ​​graphite heater 3 during operation.

[0043] As a further optimization solution of the present invention, a slide groove 206 is opened at the bottom of the upper support seat 201 , and a protrusion 207 is installed at the bottom of the upper fixed seat 203 , and the protrusion 207 is slidably matched with the slide groove 206 .

[0044] During the heating process of the spliced ​​graphite heater 3, due to the effect of thermal expansion, the upper support seat 201 will move to one end along with the heating tube of the spliced ​​graphite heater 3. The slide groove 206 and protrusion 207 structure here can release thermal expansion and also play a role in supporting the spliced ​​graphite heater 3.

[0045] As a further optimization solution of the utility model, a first threaded column 209 is fixedly installed on the top of the upper adjustment seat 204, and a first threaded hole 208 is opened at the bottom of the upper fixed seat 203, and the first threaded column 209 is threadedly matched with the first threaded hole 208.

[0046] The provision of the first threaded column 209 and the first threaded hole 208 facilitates the installation of the spliced ​​graphite heater 3 and the muffle 4, thereby improving the installation efficiency of the device.

[0047] As a further optimization scheme of the utility model, the lower support member 5 includes a lower support seat 501, a lower insulating seat 502, a lower fixed seat 503, an adjusting column 504, a locking nut 505 and a support column 506, the support column 506 is connected to the inner wall of the sheet metal furnace shell 1, the locking nut 505 is threadedly matched with the adjusting column 504, the adjusting column 504 is connected to the support column 506, the lower fixed seat 503 is connected to the adjusting column 504, and the lower insulating seat 502 is connected to the lower fixed seat 503.

[0048] The lower support member 5 is used to fix the spliced ​​graphite heater 3 on the inner wall of the sheet metal furnace shell 1 to ensure the stability of the spliced ​​graphite heater 3 during operation.

[0049] A positioning groove 5011 is provided on the top of the lower fixing seat 503 to facilitate installation and fixation of the lower insulating seat 502, thereby greatly improving the installation efficiency of the device.

[0050] As a further optimization scheme of the utility model, a third threaded column 5010 is installed on the top of the adjusting column 504, and a second threaded column 509 is installed on the bottom of the adjusting column 504. A third threaded hole 5014 is opened at the bottom of the lower fixed seat 503, and the third threaded column 5010 is threadedly matched with the third threaded hole 5014. A second threaded hole 508 is opened at the top of the supporting column 506, and the second threaded hole 508 is threadedly matched with the second threaded column 509.

[0051] The cooperation between the second threaded column 509 and the second threaded hole 508 and the third threaded column 5010 and the third threaded hole 5014 can adjust the height of the lower support member 5, thereby greatly improving the installation efficiency of the device.

[0052] As a further optimization solution of the present invention, a groove is opened at the bottom of the lower support seat 501, and a sliding block 5012 is installed at the bottom of the lower fixed seat 503, and the sliding block 5012 is slidably matched with the groove.

[0053] During the heating process of the spliced ​​graphite heater 3, due to the effect of thermal expansion, the lower support seat 501 will move to one end along with the heating tube of the spliced ​​graphite heater 3. The groove and slider 5012 structure here can release thermal expansion and also play a role in supporting the spliced ​​graphite heater 3.

[0054] As a further optimization solution of the utility model, a heat-insulating hole 5013 is opened at the bottom of the support column 506, and a plurality of heat-insulating pads 507 are arranged inside the heat-insulating hole 5013.

[0055] It is used to isolate the high temperature transmitted from the spliced ​​graphite heater 3 and protect the sheet metal furnace shell 1 at the bottom of the carbonization furnace of the carbonization line.

[0056] As a further optimization scheme of the utility model, a through hole is opened on the heating tube of the spliced ​​graphite heater 3, and a pin shaft 205 is installed on the upper support seat 201 and the lower support seat 501. The heating tube of the spliced ​​graphite heater 3 is installed on the upper support seat 201 and the lower support seat 501 through the cooperation of the pin shaft 205 and the through hole.

[0057] The stability of the spliced ​​graphite heater 3 during operation is ensured, and the service life of the device is greatly improved.

[0058] An air guide hole is also provided in the middle of the adjusting column 504 .

[0059] The above contents are merely examples and explanations of the structure of the present utility model. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the scope defined by the structure of the present utility model, they should all fall within the protection scope of the present utility model.

Claims

1. A support assembly for a graphite heater of a carbonization furnace of a carbonization wire, comprising a sheet metal furnace shell, a muffle, a spliced ​​graphite heater, an upper support member and a lower support member, characterized in that: The muffle, spliced ​​graphite heater, upper support and lower support are all arranged inside the sheet metal furnace shell, the bottom of the lower support is connected to the inner wall of the sheet metal furnace shell, the spliced ​​graphite heater is connected to the top of the lower support, the top of the upper support is connected to the spliced ​​graphite heater, the muffle is arranged in the middle of the spliced ​​graphite heater, and the bottom of the upper support is connected to the muffle.

2. The supporting assembly of the graphite heater of the carbonization furnace of the carbonization wire according to claim 1, characterized in that: A through hole is opened on the heating tube of the spliced ​​graphite heater.

3. The supporting assembly of the graphite heater of the carbonization furnace of the carbonization wire according to claim 1, characterized in that: The upper support member includes an upper support seat, an upper insulating seat, an upper fixed seat and an adjustment seat. The adjustment seat is fixedly mounted on the muffle, the upper fixed seat is arranged above the adjustment seat, and the upper fixed seat is connected to the adjustment seat, the upper insulating seat is arranged above the upper fixed seat, and the upper insulating seat is connected to the upper fixed seat, the upper support seat is fixedly arranged above the upper fixed seat, and the upper support seat is connected to the upper fixed seat, a pin is installed on the upper support seat, and the heating tube of the spliced ​​graphite heater is installed on the upper support seat by matching the pin and the through hole.

4. The supporting assembly of the graphite heater of the carbonization furnace of the carbonization wire according to claim 3, characterized in that: A sliding groove is provided at the bottom of the upper supporting seat, and a protrusion is installed at the bottom of the upper fixing seat, and the protrusion is slidably matched with the sliding groove.

5. The supporting assembly of the graphite heater of the carbonization furnace of the carbonization wire according to claim 3, characterized in that: A first threaded column is fixedly installed on the top of the upper adjustment seat, and a first threaded hole is opened on the bottom of the upper fixed seat. The first threaded column is threadedly matched with the first threaded hole.

6. The supporting assembly of the graphite heater of the carbonization furnace of the carbonization wire according to claim 1, characterized in that: The lower support member includes a lower support seat, a lower insulating seat, a lower fixed seat, an adjusting column, a locking nut and a support column. The support column is connected to the inner wall of the sheet metal furnace shell, the locking nut is threadedly matched with the adjusting column, the adjusting column is connected to the support column, the lower fixed seat is connected to the adjusting column, and the lower insulating seat is connected to the lower fixed seat. A pin is installed on the lower support seat, and the heating tube of the spliced ​​graphite heater is installed on the lower support seat through the matching of the pin and the through hole.

7. The supporting assembly of the graphite heater of the carbonization furnace of the carbonization wire according to claim 6, characterized in that: A third threaded column is installed on the top of the adjusting column, and a second threaded column is installed on the bottom of the adjusting column. A third threaded hole is opened at the bottom of the lower fixing seat, and the third threaded column is threadedly matched with the third threaded hole. A second threaded hole is opened at the top of the supporting column, and the second threaded hole is threadedly matched with the second threaded column.

8. The supporting assembly of the graphite heater of the carbonization furnace of the carbonization wire according to claim 6, characterized in that: A groove is provided at the bottom of the lower supporting seat, and a sliding block is installed at the bottom of the lower fixing seat, and the sliding block is slidably matched with the groove.

9. The supporting assembly of the graphite heater of the carbonization furnace of the carbonization wire according to claim 6, characterized in that: A heat-insulating hole is opened at the bottom of the supporting column, and a plurality of heat-insulating pads are arranged inside the heat-insulating hole.