Heat-preservation leakage-proof heat exchanger

By inserting a sealing tube and a fixing ring on the left wall of the heat exchanger vacuum cavity, and controlling the movement of the baffle with a spring, the problem of air leakage in the vacuum cavity is solved, ensuring the insulation effect of the heat exchanger.

CN222651971UActive Publication Date: 2025-03-21NANJING HUIREN CHEM EQUIP CO LTD
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Patent Information

Application Number
CN202420579772.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-21
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

During the process of disassembling the vacuum pump and installing the sealing valve, existing heat exchangers are prone to leakage of air in the vacuum chamber, affecting the insulation effect of the heat exchanger.

Method used

A thermal insulation and leakage-proof heat exchanger is designed. By inserting a sealing tube on the left wall of the vacuum cavity, installing a fixed ring on the right end of the sealing tube, forming a fixing plate and a sliding hole in the inner wall, installing a slide rod and a spring in the sliding hole, fixing the baffle at the end of the slide rod, and fixing the baffle is composed of a plate body and a rubber ring. The rubber ring is closely attached to the fixing ring, and the movement of the baffle is controlled through the elastic effect of the spring to ensure the sealing of the vacuum cavity.

Benefits of technology

It effectively avoids external air entering the vacuum chamber after the vacuum pump is removed, ensures the insulation effect of the heat exchanger shell and improves the overall performance of the heat exchanger.

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Abstract

The heat preservation leakage-proof heat exchanger comprises a heat preservation device shell, pipe bodies are embedded in the left side and the right side of the heat preservation device shell correspondingly, medium pipes are embedded in the left side of the top and the right side of the bottom of the heat preservation device shell correspondingly, a heat exchange pipe bundle is arranged in the heat preservation device shell, and the two ends of the heat exchange pipe bundle are connected with the two medium pipes correspondingly; a sealing pipe is embedded in the left wall of the vacuum cavity, a fixing ring is installed at the right end of the sealing pipe, a baffle controlled through a spring is arranged in the sealing pipe, the baffle is composed of a plate body and a rubber ring, and the rubber ring can be tightly pressed on the fixing ring through the elastic effect of the spring; and when the sealing pipe is vacuumized to a vacuum state, the vacuum pump is closed immediately, the baffle is sealed on the fixing ring through the rebound effect of the spring, the vacuumizing mode can effectively prevent external air from leaking into the vacuum cavity after vacuumizing is completed, and then the heat preservation effect of the heat exchanger shell is guaranteed.
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Description

Technical Field

[0001] This patent relates to the field of heat exchanger technology, specifically a thermal insulation and leak-proof heat exchanger. Background Art

[0002] Heat exchanger is a device that transfers part of the heat of hot fluid to cold fluid, also known as heat exchanger. Heat exchanger plays an important role in chemical, petroleum, power, food and many other industrial production. In chemical production, heat exchanger can be used as heater, cooler, condenser, evaporator and reboiler, etc., and is widely used.

[0003] In order to increase the thermal insulation effect of the outer shell of the existing heat exchanger, a vacuum chamber is set in the shell, which is evacuated to a vacuum state by a vacuum pump and then closed by a sealing valve. However, when the vacuum pump is removed and the sealing valve is installed, some air will enter the vacuum chamber, thereby affecting the vacuum state and reducing the thermal insulation effect of the heat exchanger. For this reason, we propose a thermal insulation and leak-proof heat exchanger. Utility Model Content

[0004] The purpose of this patent is to provide a heat-insulating and leak-proof heat exchanger to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above purpose, the present patent provides the following technical solutions: a heat preservation and leakproof heat exchanger, comprising a heat preservation shell, wherein both left and right sides of the heat preservation shell are embedded with tube bodies, and both the top left side and the bottom right side of the heat preservation shell are embedded with medium tubes, and a heat exchange tube bundle is arranged inside the heat preservation shell, and both ends of the heat exchange tube bundle are respectively connected to two medium tubes, and a vacuum chamber is arranged inside the heat preservation shell, and a sealing tube is embedded in the left wall of the vacuum chamber;

[0006] A fixing ring is integrally formed at the right end of the sealing tube, a fixing plate is integrally formed at the inner side wall of the sealing tube, a sliding hole is provided in the middle of the fixing plate, a sliding rod is slidably installed on the inner side wall of the sliding hole, a baffle is fixedly installed at the right end of the sliding rod, a spring is sleeved on the side wall of the sliding rod, the left end of the spring is fixedly installed on the right side of the fixing plate, the right end of the spring is fixedly installed on the left side of the baffle, and the right side of the baffle is tightly fitted on the left side of the fixing ring;

[0007] The baffle comprises a plate body, the plate body is connected to the slide rod, a rubber ring is fixedly mounted on the right side of the plate body, an annular groove is arranged on the left side of the fixing ring, and the rubber ring is tightly fitted in the annular groove.

[0008] Preferably, a round convex surface is provided on the right side surface of the rubber ring, and an inner right wall of the annular groove is provided with a shape matching the round convex surface, and the round convex surface is tightly fitted on the inner right wall of the annular groove.

[0009] Preferably, a ring portion is integrally formed on the outer side wall of the rubber ring, and the right side surface of the ring portion is tightly fitted on the left side surface of the fixing ring.

[0010] Preferably, the fixing plate is a perforated plate.

[0011] Preferably, it also includes a sealing plate, which has an internal thread ring integrally formed at the outer edge of the right side surface of the sealing plate, a sealing ring is fixedly installed on the left side of the sealing tube, a thread matching the internal thread ring is provided on the left side of the outer wall of the sealing tube, the internal thread ring is screwed to the left side of the outer wall of the sealing tube, and the right side surface of the sealing plate is tightly fitted to the left side surface of the sealing ring.

[0012] Preferably, the heat exchange tube bundle is pure copper tube.

[0013] Compared with the prior art, the beneficial effects of this patent are as follows: this patent embeds a sealing tube in the left wall of the vacuum chamber, a fixing ring is installed at the right end of the sealing tube, a baffle controlled by a spring is arranged in the sealing tube, the baffle is composed of a plate body and a rubber ring, the rubber ring can be pressed against the fixing ring by the elastic effect of the spring, the vacuum pump and the sealing tube are connected during vacuuming, the suction force generated by the vacuum pump moves the baffle to the left, the inside of the vacuum chamber is evacuated to a vacuum state, until the inside of the sealing tube is also evacuated to a vacuum state, the vacuum pump is then turned off, and the baffle is sealed on the fixing ring by the rebound effect of the spring, this vacuuming method can effectively prevent external air from leaking into the vacuum chamber after the vacuuming is completed, thereby ensuring the thermal insulation effect of the heat exchanger shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the overall three-dimensional diagram of this patent.

[0015] Figure 2 This is a cross-sectional view of the insulator shell of this patent.

[0016] Figure 3 This is a schematic diagram of the sealing tube of this patent.

[0017] Figure 4 This is a schematic diagram of the baffle of this patent.

[0018] In the figure: 1, insulator shell, 2, tube body, 3, medium tube, 4, heat exchange tube bundle, 5, vacuum chamber, 6, sealing tube, 7, fixing ring, 8, fixing plate, 9, sliding hole, 10, sliding rod, 11, baffle, 12, spring, 13, plate body, 14, rubber ring, 15, annular groove, 16, round convex surface, 17, ring part, 18, sealing plate, 19, internal thread ring, 20, sealing ring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of this patent to clearly and completely describe the technical solutions in the embodiments of this patent. Obviously, the described embodiments are only part of the embodiments of this patent, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0020] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 This patent provides a technical solution: a heat preservation and leakproof heat exchanger, including a heat preservation shell 1, a tube body 2 is embedded on both the left and right sides of the heat preservation shell 1, a medium tube 3 is embedded on the top left side and the bottom right side of the heat preservation shell 1, a heat exchange tube bundle 4 is arranged inside the heat preservation shell 1, and the two ends of the heat exchange tube bundle 4 are respectively connected to the two medium tubes 3, a vacuum chamber 5 is arranged inside the heat preservation shell 1, and a sealing tube 6 is embedded on the left side wall of the vacuum chamber 5;

[0021] A fixing ring 7 is integrally formed at the right end of the sealing tube 6, and a fixing plate 8 is integrally formed on the inner wall of the sealing tube 6. A sliding hole 9 is provided in the middle of the fixing plate 8, and a sliding rod 10 is slidably installed on the inner wall of the sliding hole 9. A baffle 11 is fixedly installed on the right end of the sliding rod 10. A spring 12 is sleeved on the side wall of the sliding rod 10, and the left end of the spring 12 is fixedly installed on the right side of the fixing plate 8. The right end of the spring 12 is fixedly installed on the left side of the baffle 11, and the right side of the baffle 11 is tightly fitted on the left side of the fixing ring 7;

[0022] The baffle 11 includes a plate body 13 , which is connected to the slide rod 10 . A rubber ring 14 is fixedly mounted on the right side of the plate body 13 . An annular groove 15 is provided on the left side of the fixing ring 7 . The rubber ring 14 fits tightly in the annular groove 15 .

[0023] Figure 3 The spring 12 shown is in a slightly compressed state, and the rubber ring 14 is pressed tightly into the annular groove 15 by the compression elasticity of the spring 12 .

[0024] Specifically, a convex surface 16 is provided on the right side of the rubber ring 14 , and an inner right wall of the annular groove 15 is provided with a shape matching the convex surface 16 , and the convex surface 16 is tightly fitted on the inner right wall of the annular groove 15 .

[0025] The provision of the circular convex surface 16 can increase the sealing area with the annular groove 15, thereby improving the sealing effect.

[0026] Specifically, a ring portion 17 is integrally formed on the outer wall of the rubber ring 14 , and the right side surface of the ring portion 17 is tightly fitted on the left side surface of the fixing ring 7 .

[0027] The provision of the ring portion 17 can further enhance the sealing effect of the rubber ring 14 on the fixing ring 7 .

[0028] Specifically, the fixing plate 8 is a perforated plate.

[0029] Specifically, it also includes a sealing plate 18, an internal thread ring 19 is integrally formed at the outer edge of the right side surface of the sealing plate 18, a sealing ring 20 is fixedly installed on the left side surface of the sealing tube 6, and a thread matching the internal thread ring 19 is provided on the left side of the outer wall of the sealing tube 6. The internal thread ring 19 is screwed to the left side of the outer wall of the sealing tube 6, and the right side surface of the sealing plate 18 is tightly fitted to the left side surface of the sealing ring 20.

[0030] After the vacuuming is completed, the sealing plate 18 can be tightened onto the sealing tube 6 to improve the anti-leakage effect of the sealing tube 6 .

[0031] Specifically, the heat exchange tube bundle 4 is a pure copper tube.

[0032] Pure copper has excellent thermal conductivity and can increase the heat exchange efficiency of the medium in the heat exchange tube bundle 4 .

[0033] Working principle: When the vacuum chamber 5 is evacuated, the sealing plate 18 can be removed and connected to the sealing tube through an external vacuum pump. The strong suction force generated by the vacuum pump causes the baffle 11 to move to the left, and the inside of the vacuum chamber 5 is evacuated to a vacuum state until the sealing tube 6 is also evacuated to a vacuum state. Then the vacuum pump is turned off, and the baffle 11 is sealed on the fixing ring 7 through the rebound effect of the spring 12. This vacuuming method can effectively prevent external air from leaking into the vacuum chamber 5 after the vacuuming is completed, thereby ensuring the thermal insulation effect of the heat exchanger shell 1;

[0034] The upper medium pipe 3 injects extremely high temperature heat transfer medium into the heat exchange tube bundle 4, and cold water is passed into the left tube body 2. The cold water enters the heat exchanger shell 1 and contacts the heat exchange tube bundle 4 for heat exchange, and is discharged from the right tube body 2.

[0035] It should be noted that the equipment structure and drawings of this patent mainly describe the principles of this patent. In terms of the technology of this design principle, the settings of the device's power mechanism, power supply system and control system are not fully described. However, on the premise that technical personnel in this field understand the principles of the above patent, they can clearly know the details of its power mechanism, power supply system and control system.

[0036] In the description of this patent, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inside", "front", "center", "two ends" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing this patent and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation; at the same time, unless otherwise clearly stipulated and limited, the terms "setting", "installation", "connection", "fixed installation" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to the specific circumstances.

[0037] Although the embodiments of the present patent have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present patent, and the scope of the present patent is defined by the appended claims and their equivalents.

Claims

1. A heat-insulating and leak-proof heat exchanger, characterized in that: The heat insulator comprises a heat insulator shell (1), wherein a tube body (2) is embedded on both the left and right sides of the heat insulator shell (1), a medium tube (3) is embedded on the top left side and the bottom right side of the heat insulator shell (1), a heat exchange tube bundle (4) is provided inside the heat insulator shell (1), and the two ends of the heat exchange tube bundle (4) are respectively connected to the two medium tubes (3), a vacuum chamber (5) is provided inside the heat insulator shell (1), and a sealing tube (6) is embedded on the left side wall of the vacuum chamber (5); The right end of the sealing tube (6) is integrally formed with a fixing ring (7), the inner side wall of the sealing tube (6) is integrally formed with a fixing plate (8), a sliding hole (9) is provided in the middle of the fixing plate (8), a sliding rod (10) is slidably mounted on the inner side wall of the sliding hole (9), a baffle (11) is fixedly mounted on the right end of the sliding rod (10), a spring (12) is sleeved on the side wall of the sliding rod (10), the left end of the spring (12) is fixedly mounted on the right side surface of the fixing plate (8), the right end of the spring (12) is fixedly mounted on the left side surface of the baffle (11), and the right side surface of the baffle (11) is tightly fitted on the left side surface of the fixing ring (7); The baffle (11) comprises a plate body (13), the plate body (13) being connected to the slide rod (10), a rubber ring (14) being fixedly mounted on the right side of the plate body (13), an annular groove (15) being provided on the left side of the fixing ring (7), and the rubber ring (14) being tightly fitted in the annular groove (15).

2. The heat-insulating and leak-proof heat exchanger according to claim 1, characterized in that: The right side surface of the rubber ring (14) is provided with a circular convex surface (16), the inner right wall of the annular groove (15) is provided with a shape matching the circular convex surface (16), and the circular convex surface (16) is tightly fitted on the inner right wall of the annular groove (15).

3. The heat-insulating and leak-proof heat exchanger according to claim 1, characterized in that: The outer wall of the rubber ring (14) is integrally formed with a ring portion (17), and the right side surface of the ring portion (17) is tightly fitted on the left side surface of the fixing ring (7).

4. The heat-insulating and leak-proof heat exchanger according to claim 1, characterized in that: The fixed plate (8) is a perforated plate.

5. The heat-insulating and leak-proof heat exchanger according to claim 1, characterized in that: It also includes a sealing plate (18), an internal thread ring (19) is integrally formed at the outer edge of the right side surface of the sealing plate (18), a sealing ring (20) is fixedly installed on the left side surface of the sealing tube (6), a thread matching the internal thread ring (19) is provided on the left side of the outer wall of the sealing tube (6), the internal thread ring (19) is screwed to the left side of the outer wall of the sealing tube (6), and the right side surface of the sealing plate (18) is tightly fitted on the left side surface of the sealing ring (20).

6. The heat-insulating and leak-proof heat exchanger according to claim 1, characterized in that: The heat exchange tube bundle (4) is a pure copper tube.