Insulation paper controller device

By designing an insulating paper controller device, using components such as rollers, rubber rollers and pressed rubber parts to realize the automatic conveying and pasting of insulating paper and rubber strips, the problems of instability and inefficiency of insulating paper packaging are solved, and the packaging efficiency and regularity are improved.

CN222653776UActive Publication Date: 2025-03-21SHIJIAZHUANG TIANTAI POWER TRANSFORMER
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Patent Information

Application Number
CN202420341343.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-03-21
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

During the transformer manufacturing process, the position setting of the insulating paper is not stable enough, resulting in low wrapping efficiency and poor regularity.

Method used

An insulating paper controller device is designed to realize the automatic conveying and pasting of insulating paper and rubber strips through the cooperation of rollers and rubber strips, and the accurate pasting of rubber strips is ensured by using the rubber pressing parts and gear systems.

Benefits of technology

It improves the wrapping efficiency and regularity of insulating paper, reduces manual operation time, and enhances work efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222653776U_ABST
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Abstract

The utility model relates to the technical field of transformers, and provides an insulation paper controller device which comprises a machine body, a roller piece arranged on the machine body and used for conveying an insulation paper roll, a rubber roller piece arranged on the machine body and used for conveying an adhesive tape paper roll to rotate, the rubber roller piece located on one side of the roller piece, a first adhesive pressing piece arranged on the machine body in a sliding mode, and a second adhesive pressing piece arranged on the machine body in a sliding mode. The second adhesive tape pressing part is arranged on the machine body, an interval space is formed between the first adhesive tape pressing part and the second adhesive tape pressing part, and the insulation paper roll and the adhesive tape paper roll both penetrate through the interval space. By means of the technical scheme, the technical problems that in the prior art, the position setting of the insulation paper is not stable enough, manual positioning and adhesive tape feeding need to be conducted every time the insulation paper is wrapped, efficiency is low, and wrapping is not regular enough are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformers, and in particular to an insulating paper controller device. Background Art

[0002] The transformer core is a key component of the transformer, which is used to provide a magnetic circuit to achieve the transmission and conversion of electrical energy. It is generally made of laminated silicon steel sheets. The transformer core is usually U-shaped, and several cores are arranged circumferentially to form the actual transformer core. During the transformer manufacturing process, copper wire needs to be wrapped on the core, and each layer of copper wire needs to be wrapped with insulating paper. During the process, the insulating paper needs to be manually positioned and rolled up, and fixed with adhesive strips. Because there is a certain position difference between the insulating paper roll and the core, the existing technology does not have a stable position setting for the insulating paper, and it needs to be manually positioned and glued every time the insulating paper is wrapped, which is inefficient and the wrapping is not regular enough. Utility Model Content

[0003] The utility model provides an insulating paper controller device, which solves the technical problems in the related art that manual positioning and adhesive stripping are required each time the insulating paper is wrapped, resulting in low efficiency and irregular wrapping.

[0004] The technical solution of the utility model is as follows:

[0005] An insulating paper controller device, used for conveying an insulating paper roll to attach a rubber strip to the insulating paper roll, wherein the rubber strip is attached to the rubber strip paper roll, comprising:

[0006] Body,

[0007] A roller member, the roller member is arranged on the machine body, and the roller member is used to transport the insulating paper roll,

[0008] A rubber roller component, the rubber roller component is arranged on the machine body, the rubber roller component is used to convey the rubber strip paper roll to rotate, and the rubber roller component is located on one side of the roller component.

[0009] a first rubber pressing member, wherein the first rubber pressing member is slidably disposed on the machine body;

[0010] A second rubber pressing member, wherein the second rubber pressing member is arranged on the machine body, a spacing space is provided between the first rubber pressing member and the second rubber pressing member, and the insulating paper roll and the adhesive strip paper roll both pass through the spacing space.

[0011] As a further technical solution, the second rubber pressing member is rotatably arranged on the machine body.

[0012] As a further technical solution, it also includes:

[0013] A gear, wherein the gear is arranged on the rubber roller member,

[0014] A missing gear is disposed on the roller member and meshes with the gear.

[0015] A rack is arranged on the first rubber pressing part, and the rack is meshed with the missing gear.

[0016] As a further technical solution, it also includes:

[0017] A guide frame, the guide frame is arranged on the machine body and is located on one side of the first rubber pressing member,

[0018] A material guide roller is rotatably arranged on the guide frame and is arranged in two intervals for guiding the insulating paper.

[0019] As a further technical solution, it also includes:

[0020] The glue guide member is rotatably arranged on the guide frame and is used for winding up the glue paper roll that removes the glue strip.

[0021] As a further technical solution, the roller is slidably arranged on the machine body, and the sliding direction is parallel to the axial direction of the roller.

[0022] As a further technical solution,

[0023] The roller element has a guide portion, the machine body has a first slide groove, and the guide portion is slidably disposed in the first slide groove.

[0024] As a further technical solution, it also includes:

[0025] The first rubber pressing member has a sliding portion, and the rack is arranged on the sliding portion.

[0026] The machine body has a second sliding groove, and the sliding part is slidably arranged in the second sliding groove.

[0027] As a further technical solution, it also includes:

[0028] An elastic member, one end of which acts on the sliding part, and the other end of which acts on the second rubber pressing member, to provide a force for the sliding part to move away from the second rubber pressing member.

[0029] As a further technical solution, the missing gear is arranged on the roller member and further comprises a motor, and the motor drives the roller member to rotate.

[0030] The working principle and beneficial effects of the utility model are:

[0031] In the utility model, the insulating paper roll is arranged on a roller member. During the rotation of the roller member, the insulating paper roll can be rotated and the unfolded insulating paper can be conveyed outward at the same time, so that the insulating paper can be automatically wrapped on the material. A rubber roller member is arranged on one side of the roller member for conveying the adhesive strip attached to the insulating paper. After the insulating paper is attached with the adhesive strip, it can be more easily fixed after the wrapping is completed, reducing the time for manual adhesive stripping. In the utility model, double-sided adhesive strips arranged in sections are used, and a first adhesive pressing member and a second adhesive pressing member are arranged. The adhesive strips and the insulating paper are conveyed in parallel and conveyed through the spacing space at the same time. When the adhesive strips are adhered to the insulating paper, the first adhesive pressing member and the second adhesive pressing member cooperate to make the colloid part of the double-sided adhesive strip adhere to the insulating paper, so that the isolation paper part of the double-sided adhesive strip is separated from the adhesive strip, and the adhesive strip can be automatically pasted on the surface of the insulating paper, which improves the work efficiency and the efficiency of pasting and fixing the insulating paper. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0033] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;

[0034] Figure 2 This is a structural schematic diagram of another embodiment of the utility model;

[0035] Figure 3 This is a structural schematic diagram of another embodiment of the utility model from another viewing angle;

[0036] In the figure: body -1, first slide groove -101, second slide groove -102, roller part -2, guide part -201, rubber roller part -3, first rubber pressing part -4, sliding part -401, second rubber pressing part -5, gear -6, missing gear -7, rack -8, guide frame -9, material guide roller -10, rubber guide part -11, elastic part -12. DETAILED DESCRIPTION

[0037] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] like Figure 1~Figure 3As shown, this embodiment proposes an insulating paper controller device, which is used to convey an insulating paper roll and attach a rubber strip to the insulating paper roll, and the rubber strip is attached to the rubber strip paper roll, including: a body 1, a roller member 2 is arranged on the body 1, the roller member 2 is used to convey the insulating paper roll, a rubber roller member 3 is arranged on the body 1, the rubber roller member 3 is used to convey the rubber strip paper roll to rotate, the rubber roller member 3 is located on one side of the roller member 2, a first rubber pressing member 4 is slidably arranged on the body 1, and a second rubber pressing member 5 is arranged on the body 1. There is a spacing space 501 between the first rubber pressing member 4 and the second rubber pressing member 5, and both the insulating paper roll and the rubber strip paper roll pass through the spacing space 501.

[0039] In this embodiment, the insulating paper roll is arranged on the roller member 2. During the rotation of the roller member 2, the insulating paper roll can be rotated and the unfolded insulating paper can be conveyed outward, so that the insulating paper can be automatically wrapped on the material. A rubber roller member 3 is arranged on one side of the roller member 2 for conveying the rubber strip attached to the insulating paper. After the insulating paper is attached with the rubber strip, it can be more easily fixed after the wrapping is completed, thereby reducing the time for manual adhesive stripping.

[0040] In the present scheme, a double-sided adhesive strip arranged in sections is used, and a first adhesive pressing part 4 and a second adhesive pressing part 5 are provided. The adhesive strip and the insulating paper are transported in parallel and simultaneously transported through the spacing space 501. When the adhesive strip is adhered to the insulating paper, the first adhesive pressing part 4 and the second adhesive pressing part 5 cooperate to make the colloid part of the double-sided adhesive strip adhere to the insulating paper, and the isolation paper part of the double-sided adhesive strip is separated from the adhesive strip, so that the adhesive strip can be automatically pasted on the surface of the insulating paper, thereby improving work efficiency and the efficiency of pasting and fixing the insulating paper.

[0041] Furthermore, the second rubber pressing member 5 is rotatably disposed on the machine body 1 .

[0042] In this embodiment, the second rubber pressing part 5 is rotatably set on the body 1 and does not slide relative to the body 1. Only the first rubber pressing part 4 is slidably set on the body 1. In the process of the first rubber pressing part 4 and the second rubber pressing part 5 cooperating to stick the rubber strip tightly, it is not easy to shift the position, thereby avoiding the situation of loose wrapping and damage to the insulating paper caused by stretching the insulating paper.

[0043] Furthermore, it also includes: a gear 6 is arranged on the rubber roller component 3, a missing gear 7 is arranged on the roller component 2, the missing gear 7 is meshed with the gear 6, and a rack 8 is arranged on the first rubber pressing component 4, and the rack 8 is meshed with the missing gear 7.

[0044] In this embodiment, a missing gear 7 is provided on the roller member 2, a gear 6 is provided on the rubber roller member 3, and a rack 8 is provided on the first rubber pressing member 4. The gear 6 is meshed with the missing gear 7, and the missing gear 7 is meshed with the rack 8. The roller member 2 transmits power to the rubber roller member 3 and the first rubber pressing member 4 through the missing gear 7. This design can reduce the conflict and interference between the gears 6, reduce the generation of noise and vibration, improve the stability of the operation of the device, and at the same time reduce the wear and fatigue of a single point, and extend the service life of the gear 6. The missing gear 7 is used to mesh with the gear 6 and the rack 8 at the same time, so that the single power mode drives the entire device to produce different motion effects, simplifies the overall structure of the device, makes the overall structure more compact, and reduces the probability of damage to the transmission device while improving the transmission efficiency.

[0045] The missing gear 7 is used to transmit power to the rubber roller component 3, so that the rubber roller component 3 can convey the rubber strip at intervals. When the insulating paper roll conveys a certain length of insulating paper, the rubber roller component 3 is driven to make the rubber strip adhere to the insulating paper, so that the operator can directly stick and fix the insulating paper on the part wrapped, making the operation of the device more automated, greatly reducing labor and improving work efficiency.

[0046] Furthermore, it also includes: a guide frame 9 is arranged on the body 1, located on one side of the first glue pressing member 4, and a material guide roller 10 is rotatably arranged on the guide frame 9 and is arranged in two intervals for guiding the insulating paper.

[0047] In this embodiment, a guide frame 9 is provided on the machine body 1, and two guide rollers 10 are provided on the guide frame 9 at intervals. The insulating paper passes through the middle of the two guide rollers 10 and is transported to the working position. The insulating paper is guided midway so that the insulating paper can be delivered to the working position in a more flat and correctly positioned state. By using the guide frame 9 elevated on the machine body 1, the tensioning effect of the insulating paper can be always maintained, and the insulating paper will not be damaged and cannot be used due to the shear force effect during the transportation process, and the insulating paper will not be wrinkled and cannot be used normally.

[0048] Furthermore, it also includes: a glue guide member 11 is rotatably arranged on the guide frame 9, and is used for rolling up the glue paper roll with the glue strip removed.

[0049] In this embodiment, a rubber guide 11 is also provided on the guide frame 9. The raw material end of the rubber strip roll is arranged on the rubber roller member 3, and the used end is arranged on the rubber guide 11 on the guide frame 9. The two ends are arranged so that the rubber strip can maintain a flat and tensioned effect during the transportation process. At the same time, the rubber guide 11 can also retract the remaining paper of the used rubber strip, so that the colloid of the rubber strip will not be deflected or wrinkled, and can be stably adhered to the insulating paper. At the same time, it can also avoid the used rubber strip paper piling up and affecting the operation of the overall device.

[0050] Furthermore, the roller member 2 is slidably disposed on the machine body 1 , and the sliding direction is parallel to the axial direction of the roller member 2 .

[0051] In this embodiment, considering the actual use process, it is necessary to further

[0052] The roller 2 has a guide portion 201 , the machine body 1 has a first slide groove 101 , and the guide portion 201 is slidably disposed in the first slide groove 101 .

[0053] In this embodiment, considering the instability of the roller 2 sliding on the body 1, the insulating paper roll may not be wrapped around the material at the correct angle or the insulating paper may be damaged after offset. In this solution, a first slide groove 101 is provided on the body 1, and a guide portion 201 is provided on the roller 2, so that the guide portion 201 slides in the first slide groove 101, thereby avoiding the occurrence of unstable operation of the device after the position of the roller 2 is adjusted, reducing the probability of device failure, and eliminating the need for manual fine-tuning of the angle of the roller 2, thereby improving the working efficiency of the device.

[0054] Furthermore, it also includes: the first rubber pressing member 4 has a sliding portion 401 , the rack 8 is arranged on the sliding portion 401 , the body 1 has a second sliding groove 102 , and the sliding portion 401 is slidably arranged in the second sliding groove 102 .

[0055] In this embodiment, the first glue pressing part 4 has a sliding part 401, and the body 1 has a second slide groove 102. The sliding part 401 is slidably arranged in the second slide groove 102, so that the first glue pressing part 4 can always stably slide relative to the second glue pressing part 5 in a parallel state, and at the same time stably maintain the angle between the sliding direction of the first glue pressing part 4 and the normal direction of the insulating paper surface, which can avoid the glue pressing failure caused by the deflection of the glue pressing process.

[0056] The rack 8 is arranged on the sliding part 401 of the sliding part, and the missing gear 7 on the roller part 2 is meshed with the rack 8, which can drive the first glue pressing part 4 to slide toward the second glue pressing part 5 at intervals, and has the same rotation frequency as the rubber roller part 3. It can cooperate with the rubber roller part 3 to perform the process of gluing the glue strip on the insulating paper in a synchronized staged manner, and also simplifies the driving method for the first glue pressing part 4, making the internal structure of the device more compact, reducing the occurrence rate of failures, and at the same time being able to efficiently provide power for the sliding of the first glue pressing part 4.

[0057] Furthermore, the elastic member 12 has one end acting on the sliding portion 401 and the other end acting on the second pressing rubber member 5 to provide a force for the sliding portion 401 to move away from the second pressing rubber member 5 .

[0058] In this embodiment, one end of the elastic member 12 acts on the sliding part 401, and the other end acts on the second rubber pressed member 5, providing a reset effect for the elastic member 12. The cooperation of the missing gear 7, the rack 8 and the elastic member 12 enables the first elastic member 12 to achieve reciprocating sliding in the second slide groove 102 with a stable interval.

[0059] Furthermore, the missing gear 7 is arranged on the roller member 2 and also includes a motor, which drives the roller member 2 to rotate.

[0060] In this embodiment, a motor provided on the machine body 1 and connected to the roller member 2 is used as the sole power source, and the missing gear 7 is provided on the rotating shaft of the roller member 2. When the motor drives the roller member 2 to rotate, the rubber roller member 3 and the first sliding member are also driven at the same time, and the overall power transmission and movement state are more efficient. Using one power source to drive the entire device can also make the operation of each structure more synchronized and smooth, improve the operation stability, and reduce the occurrence rate of failures.

[0061] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An insulating paper controller device, used for conveying an insulating paper roll and attaching a rubber strip to the insulating paper roll, wherein the rubber strip is attached to the rubber strip paper roll, characterized in that: include: Body (1), A roller member (2), the roller member (2) being arranged on the machine body (1), and the roller member (2) being used to transport the insulating paper roll, A rubber roller component (3), the rubber roller component (3) being arranged on the machine body (1), the rubber roller component (3) being used to convey the rubber strip paper roll to rotate, the rubber roller component (3) being located on one side of the roller component (2), a first rubber pressing member (4), wherein the first rubber pressing member (4) is slidably arranged on the machine body (1), A second glue pressing part (5), wherein the second glue pressing part (5) is arranged on the machine body (1), a spacing space (501) is provided between the first glue pressing part (4) and the second glue pressing part (5), and the insulating paper roll and the adhesive strip paper roll both pass through the spacing space (501).

2. The insulating paper controller device according to claim 1, characterized in that: The second rubber pressing member (5) is rotatably arranged on the machine body (1).

3. The insulating paper controller device according to claim 1, characterized in that: Also includes: a gear (6), wherein the gear (6) is arranged on the rubber roller member (3), A missing gear (7), wherein the missing gear (7) is arranged on the roller member (2), and the missing gear (7) is meshed with the gear (6). A rack (8), wherein the rack (8) is arranged on the first rubber pressing part (4), and the rack (8) is meshed with the missing gear (7).

4. The insulating paper controller device according to claim 1, characterized in that: Also includes: A guide frame (9), the guide frame (9) being arranged on the machine body (1) and located on one side of the first glue pressing member (4). A material guide roller (10), the material guide roller (10) is rotatably arranged on the guide frame (9), and is arranged in two intervals, and is used to guide the insulating paper.

5. The insulating paper controller device according to claim 4, characterized in that: Also includes: A glue guide (11), the glue guide (11) being rotatably disposed on the guide frame (9) and being used for rolling up the glue paper roll for removing the glue strip.

6. The insulating paper controller device according to claim 1, characterized in that: The roller member (2) is slidably arranged on the machine body (1), and the sliding direction is parallel to the axial direction of the roller member (2).

7. The insulating paper controller device according to claim 6, characterized in that: The roller component (2) has a guide portion (201), the machine body (1) has a first slide groove (101), and the guide portion (201) is slidably disposed in the first slide groove (101).

8. The insulating paper controller device according to claim 3, characterized in that: Also includes: The first rubber pressing member (4) has a sliding portion (401), and the rack (8) is arranged on the sliding portion (401). The machine body (1) has a second sliding groove (102), and the sliding portion (401) is slidably disposed in the second sliding groove (102).

9. The insulating paper controller device according to claim 8, characterized in that: Also includes: An elastic member (12), wherein one end of the elastic member (12) acts on the sliding portion (401), and the other end of the elastic member (12) acts on the second rubber pressing member (5), providing a force for the sliding portion (401) to move away from the second rubber pressing member (5).

10. The insulating paper controller device according to claim 3, characterized in that: The missing gear (7) is arranged on the roller member (2) and also comprises a motor, wherein the motor drives the roller member (2) to rotate.